KR20180062055A - A Glass Insulated Composite Building Panel Structure and Manufacturing Method Thereof - Google Patents

Abstract

The present invention relates to a glass insulated composite building panel structure and a manufacturing method thereof and, more specifically, relates to a glass insulated composite building panel structure which can be easily and quickly installed by solving the problem with respect to insulation of a curtain wall used for the exterior when constructing a building. Moreover, a wall is lightened to have the best insulating effect, and a period of time for construction, a construction cost, and a load of a building can be reduced through a structure. Moreover, a side material is installed with glass to improve insulation.

Description

TECHNICAL FIELD [0001] The present invention relates to a composite insulation panel for building glass,

The present invention relates to a decorative panel for building glass, more specifically, it can solve the problem of insulation of a curtain wall used for exterior use in building construction and can be installed easily and quickly, The present invention relates to a composite glass panel having a structure that can reduce the construction cost, reduce the load on the building, and complement the insulation by installing the face plate on the glass.

Among the types of walls used outside of conventional buildings, the curtain wall is apparently modern, while in summer it is insulated to such an extent that it feels hot inside, and in winter it consumes a lot of energy for heating. Theoretically, insulation glass seems to meet insulation, but it can be seen from the bills of fact that the energy consumption is substantially greater in the climate.

Therefore, it is a composite glass insulation panel that has the same effect as a curtain wall which is made of glass with the whole exterior when the building is constructed, while minimizing energy consumption by installing only a window inside. In addition, the insulation of the building requires external insulation installed on the outer side of the structure, so that the structure is not exposed to the outside climate, and the life is long. Most of the apartments, buildings, and houses constructed with existing concrete were exposed to external temperature changes by installing insulation material inside the concrete, which shortened the life span of the building.

However, this panel is installed outside of the building with external insulation, and it is used as the exterior finishing material.

The present invention has been made in an effort to solve the above-mentioned problems of the prior art, and an object of the present invention is to provide an improved composite glass thermal insulation panel and a method of manufacturing the same, wherein polyisocyanurate (PIR) , Polyurethane (PUR), or phenolic (Phenolic) material to reduce the burden on the load and to make a heat insulation panel with various shapes and various reinforcement structures.

The construction of a building glass thermal insulation composite panel according to the present invention comprises a face panel of a glass panel and a heat insulating material core made of polyisocyanurate (PIR), polyurethane (PUR) or phenol, Wherein a plurality of fixing clamps for fixing to the inner and outer wall structures are used on the top, bottom, left and right sides of the back board, and the fixing clamps are integrally formed with a " A plurality of coupling holes for coupling with the inner and outer wall structures are formed, and a foam tape, a backup material, and a caulking are inserted and sealed in the gaps between the respective composite thermal insulation panels.

The glass of the building glass thermal insulation composite panel is placed at the lower end of a square frame and a polyisocyanurate (PIR), a polyurethane (PUR) or a phenol solution is placed on the face plate, Or by pressing with a press, or by adhering an adhesive to a pre-finished heat insulating core and attaching it on the face material, and bonding the back board to the heat insulating material core.

The structure of the panel according to the present invention is composed of a face plate made of glass, a heat insulating material core, and a back board. The face plate makes the appearance of the building beautiful, the core maximizes the heat insulation effect, and the back board can be connected to the building frame.

Polyisocyanurate (PIR), polyurethane (PUR), or phenol is one of the best insulation materials in existing insulation materials. It is light and hard, The thickness of the wall can be minimized.

In response to climate change due to global warming, selecting the materials with excellent insulation effect and installing the inside and outside walls of the buildings can save the energy for cooling and heating the cold and the heat, and remodeling business that insulates the old buildings. Installing this panel can save a lot of energy.

FIG. 1 shows a schematic outline of a composite glass thermal insulation panel manufactured according to the present invention.
Fig. 2 shows the external shape of the heat insulating material core used in the building glass heat insulating composite panel.
Figure 3 shows a first fixed clamp used to couple the building glass insulation composite panel to a wall or structure.
Figure 4 shows a second securing clamp used to engage a building glass composite insulation panel with a wall or structure.
5 to 10 are views showing a connection state between a wall or a structure to be combined with a building glass thermal insulation composite panel.
11 and 12 are flowcharts showing the manufacturing process of the building glass thermal insulation composite panel.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, configurations and advantages according to the present invention will be described in detail with reference to the accompanying drawings.

Hereinafter, the embodiments of the present invention will be described in detail with reference to the accompanying drawings. Hereinafter, the present invention will be described in further detail with reference to the accompanying drawings. The inventor should not be construed to limit the invention to any ordinary or preliminary meaning and the inventor shall not be interpreted as being in conformity with the technical idea of the present invention based on the principle that the inventor can properly define the concept of the term And the meaning and concept of.

FIG. 1 shows a schematic outline of a building glass composite insulation panel manufactured according to the present invention. The structure of the building glass composite insulation panel of the present invention is basically composed of a tempered glass facer 1, a heat insulating material core 2, The back board 3 is made of waterproof material or the back board 3 is made of a cement board or a back board 3. In the case of the back board 3, It can be made of non-combustible material using magnesium board. The composite heat insulating panel is mounted on an inner or outer wall structure or a steel square pipe using first and second fixing clamps 40 and 50 made of galvanized steel sheets.

The face plate 1 may be a tempered glass which can be used as a wall face plate or a panel which can be attached to the heat insulating core 1. Tinted tempered glass or tinted glass is used for this purpose. The thickness of the face plate is approximately 10 to 15 mm, the width and length are approximately 1200 mm × 600 mm, and the size of the face plate 1, that is, the size of the panel, may be changed according to the shape of the building.

2 shows a heat insulating material core 2 made of polyisocyanurate (PIR), polyurethane (PUR), or phenol used for a building glass heat insulating composite panel, The density of the material used for the test shall not be less than 45㎏ / ㎥. The heat insulating core 2 is positioned between the face plate 1 and the back board 3 to serve as a heat insulating material and a connecting member for connecting the face plate 1 and the back board 3. [ Here, in order to connect the face plate 1 and the backboard 3, the density of the heat insulating material core 2 should be 45 kg / m 3, which is determined after calculating the wind pressure and the negative pressure in each region. The density at which the face material 1 and the backboard 3 are attached to each other to maintain the strength of the panel is preferably about 45 kg / m3 to 60 kg / m3. The width and length of the heat insulating core 2 is about 1200 mm x 600 mm, and the thickness is generally about 80 mm to 130 mm depending on the area code requirements.

The back board (3) attaches to the heat insulating material core (2) of the panel, thereby connecting the entire panel to the structure of the building. The back board (3) uses non-combustible materials such as magnesium board and cement board.

Fixing clamps 40 and 50 are used on the top, bottom, left and right sides of the back board 3 so as to be fixedly attached to the inner and outer wall structures or the pipes. The configuration of the stationary clamps 40 and 50 is shown in Figs. 3 and 4. Fig. The fixing clamps 40 and 50 are made of a galvanized steel sheet having a thickness of 2 mm, and a plurality of fixing clamps 40 and 50 are used so that the composite insulating panel can be attached to the inner and outer wall structures.

As shown in Fig. 3, the first fixed clamp 40 is divided into four sections by a galvanized steel sheet having a size of about 100 mm x 100 mm in width and length, thereby forming a mounting portion 41. The mounting portion 41 is cut into the inside of the plated steel sheet, and is bent to protrude into the "A" shape. It is preferable that the end portion of the mounting portion 41 is formed to be pointed so that the back board 3 can be inserted easily. In addition, some portions of the plated steel sheet are formed with engagement holes 43 for engagement with the inside / outside wall structure of the building.

The second fixing clamp 50 cuts the galvanized steel sheet as shown in FIG. 4 to form the mounting portion 51. Here, the groove 52 is a portion cut by cutting the mounting portion 51, and the mounting portion 51 is bent inward to protrude so as to be formed in a "C" shape. The end portion of the mounting portion 51 is also sharpened so as to facilitate insertion of the back board 3 and a coupling hole 53 for coupling with the inside / outside wall structure is also formed.

The fixing clamps 40 and 50 are formed with a plurality of engaging holes 43 and 53. The engaging holes 43 and 53 may be circular, elliptical or slit.

The first and second stationary clamps 40 and 50 can be used integrally as shown in the drawings of Figs. 3 and 4, or can be used by cutting as many portions as necessary depending on the intended use. For example, the first fixed clamp 40 shown in Fig. 3 may be cut in the lateral direction to be divided into two parts, or divided into four parts in the longitudinal direction. That is, one fixed clamp 40 can be divided into two or four as necessary. If it is divided into two or four, the necessary coupling ball is formed according to the purpose of use.

The second fixed clamp 50 shown in Fig. 4 is a clamp used when the panel is initially stuck with the clamp used at the lowermost end of the inner and outer walls of the building. The second fixed clamp 50 can also be divided into one or two.

5 to 10 illustrate a connection state between a wall or a structure to be combined with the construction of a building insulation thermal composite panel.

FIG. 5 is a view showing an embodiment showing a state of connection between a building glass insulating composite panel and a structure of a building. More specifically, a panel on the outer wall of the building shows a detailed view of the building, It is shown that the fixing clamp 40 of the present invention is attached to the metal stud 3 and the screws are fastened and attached to the structure of the building made of the wooden stud 11, the metal stud 12 and the square pipe 13.

FIG. 6 is a basic detailed view showing a connection between a panel attached to the outer wall frame and the panel, and specifically showing a clearance operation between the building glass insulating composite panels. The clearance between the composite glass panel and the panel is filled with the foam tape 23, the backup material 22 and the caulking 21 in this order so that a waterproof effect can be expected. In addition, the screws installed on the back firmly hold this panel unlike the other panels.

FIG. 7 is a detailed view showing a portion where the lower door sill of the window meets the panel, FIG. 8 is a detail view showing the connection between the upper part of the window and the panel, FIG. 9 is a detail view showing the panel installation at the lower and lower ends of the building And Fig. 10 is a detailed view showing the connection between the corner panels attached to the concrete corner.

The structure of such a panel has the following advantages. First, the insulation core (2) of the composite glass panel is connected to the insulation material using polyisocyanurate (PIR), polyurethane (PUR) or phenolic material, which is the best insulation material currently available Since the external insulation is integrated, there is no heat bridge. Second, since there is no heat bridging phenomenon, there is no condensation phenomenon that can occur inside the wall due to the temperature difference, and various problems caused by moisture, various kinds of mold odors, and skin diseases that are harmful to the human body are eliminated. Third, polyisocyanurate (PIR), polyurethane (PUR), or phenol (Phenolic) is an eco-friendly material that is a hard foam material and is colorless and odorless. Fourth, the panel is easy to construct directly to the structure, and the process is shortened to shorten the air. The wall process of about 7 to 8 is reduced to about three processes, so that the air shortening and the construction cost are reduced. Fifth, it is an ultra light panel that weighs only 20% less than conventional brick wall or concrete wall. Sixth, the insulation coefficient (0.019 ~ 0.022) of the insulation core (2) is high enough to meet the insulation standard required by the building method and can be made to a minimum wall thickness. In other words, the thickness of the wall can be minimized to make a wide use space. Seventh, it is an eco-friendly building panel that reduces the generation of carbon dioxide by achieving the best energy saving effect.

Currently, most of the buildings are dry-bit finished on the outside of the building with thin plaster on the styrofoam. This external styrofoam is a fire-resistant material and there are many risks. Therefore, in the case of wall construction using the panel of the present invention, there is no risk of fire since it is possible to construct without welding.

The method for manufacturing a composite insulation panel of a building glass according to the present invention is as follows.

1. As a mold-type method, a face plate 1 is placed under a mold of a square iron frame, the frame is sealed with a tape, and then polyisocyanurate (PIR), polyurethane (PUR) or phenolic solution After placing it on it, place the backboard (3) and press it with a press to make the panel in the mold. This method requires curing for a certain period of time and must be fully cured to prevent deformation.

2. Alternatively, as a bonding method, after placing the preliminarily finished insulating material core 2 on the glue-coated face material 1 and then attaching the backboard 3 painted with the adhesive on the heat insulating material core 2, To produce a single-piece composite insulation panel. The heat insulating material core 2 here is adhered to the heat insulating material core 2 after applying the adhesive to the face plate 1 and the back board 3 after confirming that there is no deformation when the curing is already finished.

The longitudinal length of the building glass heat-insulating composite panel manufactured by the above method is about 1200 mm, the longitudinal length is about 600 mm, the thickness of the face plate 1 is 10 to 15 mm, the heat insulating material core 2 is 80 to 130 mm, The back board 3 is 10 mm. The density of the heat insulating core 2 is approximately 45 kg / m 3 to 60 kg / m 3.

Specific details and features of panel manufacturing are as follows.

The building glass heat insulating composite panel of the present invention is a composite glass heat insulating composite panel comprising a face plate 1, a heat insulating material core 2 and a back board 3, and the three materials are combined into a single panel, In order to function as a panel, the connection of each member plays the most important role. The same effect as when the heat insulating material core 2 is foamed and attached using an adhesive material of the same material as the heat insulating material core 2 for the highest bonding strength can be obtained.

This building glass insulation composite panel is a nonflammable panel which can be installed on the inner and outer wall structures of non-load walls, and the structure and panel are installed by fixing clamps 40 and 50 made of iron. In other words, the clamp is installed on the wooden stud 11 of the building, the metal stud 12 and the panel, and after the panel is fitted, screws are installed on the rear surface to integrally hold the panel and the structure.

The fixing clamps 40 and 50 are made of a galvanized steel sheet having a thickness of 2 mm and are provided with a panel on a metal stud 12 or a frame (square pipe) 13 having a square steel pipe structure. The stationary clamps 40, 50 can secure one, two, three or four panels in various ways. The fixed clamps 40 and 50 are fixed to the frame using a stud self drilling screw (4.2 x 32 mm). The clamp spacing and the size of the openings are set by the structural calculation, and the composite insulation panel structure and the wall Static pressure negative pressure and direct load.

As shown in FIG. 10, the corner panel is manufactured by providing the latches 31 on the panel backboard 3 so as to manufacture the angular pipes 13 that fit into the latches 31 in accordance with the corner angles and insert them into the latches 31 on both sides And the latch 31 and the square pipe 13 are fixed by a self-screw, and both corner panels are connected. Corner panel installation in the field takes a lot of time to adjust up and down and left and right, but it is easy to install and firmly hold the corner panel through the above configuration.

11 and 12 are flowcharts showing the respective steps of the method for manufacturing a composite insulation panel for a building glass.

11 (a) to 11 (c), in the mold-type manufacturing method, molds 61 each having a rectangular shape are provided so as to face each other on a press base plate 60, and a middle joint, And the aluminum bar 62 for the sake of convenience. This joint aluminum bar 62 is for providing a joint in the panel after removing the mold.

Also, when the size of glass is large, it can be produced as one piece without joint.

Next, the outer side of the face plate 1 is set toward the bottom of the base plate 60, and the gap between the mold and the face plate 1 and the aluminum bar 62 is covered with a masking tape so as not to leak out of the core material during foaming , Polyisocyanurate (PIR), polyurethane (PUR), or phenolic core solution.

After pouring the core solution, the back board (3) such as the size of the mold is inserted as shown in Fig. 11 (c) within 3 to 10 minutes. The mold is closed with the press upper plate 63, the core is completely cured, the mold is removed after the press upper plate is removed, and the manufacture of the panel is completed.

The manufacturing method shown in Figs. 12 (a) to 12 (b) is a bonding type manufacturing method. First, the back board 3 is placed on the conveyor 70 and moved to the press plate 71. A glue 80 is sprayed on the back board 3 for 5 minutes before reaching the press plate 71 and then the thermal insulating material core board 2 is placed on the surface of the back board 3 Leave. At this time, the adhesive attached to the back board (3) sticks to the core, and the adhesive melts the surface of the core board to re-melt and fuse this part.

Next, after the adhesive 80 is applied to the back face of the face plate 1 in the above-described manner, the face plate 1 is placed on the unfinished panel having the heat insulating material core board 2 on the back board 3 Dry in a drying chamber. At this time, it is not preferable to apply any force on the face plate, and an equal thickness can not be obtained by applying the repulsive force.

1. Tempered glass facings 2. Insulation core
3. Backboard 11. Wood Stud
12. Metal stud 13. Square pipe
14. Metal Runner 15. Concrete Slab
21. Waterproof caulking 22. Backup material
23. Foam tape 31. Corner latch
32. Corner connecting square pipe 33. Corner caulking
40, 50. Fixing clamp 41. 51. Mounting part
43, 53. Combination ball

Claims (4)

At least one tempered glass facer,
A heat insulating material core made of polyisocyanurate (PIR), polyurethane (PUR), or phenol,
The backboards are joined together,
A plurality of fixing clamps for fixing and fixing to a building outer wall structure are used on upper, lower, left, and right sides of the back board,
Characterized in that the fixing clamp has a plurality of "a" or "c" shaped mounting portions integrally protruded integrally, and a plurality of coupling holes for coupling with an inner / outer wall structure are formed. The method according to claim 1,
A composite glass thermal insulation composite panel characterized in that a foam tape, a backing material and a caulking are inserted and sealed in a clearance between each building glass insulation panel. A method for manufacturing a composite glass panel,
Providing a press base plate so as to face each other with a rectangular mold and providing an aluminum bar in the center of the base plate,
A step of sealing the gap between the mold, the tempered glass face plate and the aluminum bar with a masking tape so as not to cause leakage after installing the tempered glass face plate on the upper surface of the base plate,
Casting a polyisocyanurate (PIR), polyurethane (PUR), or phenolic core solution onto the tempered glass facer;
Placing the back board within 3 to 10 minutes after pouring the core solution, sealing the mold with the press plate, waiting until the core is fully cured, and removing the mold after removing the press plate. (METHOD OF MANUFACTURING COMBINED PANELS. A method for manufacturing a composite glass panel,
Placing a backboard on which a glue is applied on a conveyor and moving the pressboard to a press board,
(PIR), a polyurethane (PUR), or a phenolic material to the top of the backboard,
Applying an adhesive to the lower end of the tempered glass facer and then attaching it to the upper end of the heat insulating core,
And drying the panel in a drying chamber. ≪ RTI ID = 0.0 > 11. < / RTI >

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