KR20170028590A - Complex insulation panel structure and Method thereof - Google Patents

Complex insulation panel structure and Method thereof Download PDF

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Publication number
KR20170028590A
KR20170028590A KR1020150125392A KR20150125392A KR20170028590A KR 20170028590 A KR20170028590 A KR 20170028590A KR 1020150125392 A KR1020150125392 A KR 1020150125392A KR 20150125392 A KR20150125392 A KR 20150125392A KR 20170028590 A KR20170028590 A KR 20170028590A
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KR
South Korea
Prior art keywords
panel
back board
core slab
building
wall
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KR1020150125392A
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Korean (ko)
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KR101838892B1 (en
Inventor
하워드 종호 신
신종무
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하워드 종호 신
신종무
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Priority to KR1020150125392A priority Critical patent/KR101838892B1/en
Publication of KR20170028590A publication Critical patent/KR20170028590A/en
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Publication of KR101838892B1 publication Critical patent/KR101838892B1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/78Heat insulating elements
    • E04B1/80Heat insulating elements slab-shaped
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Finishing Walls (AREA)

Abstract

The present invention relates to a composite insulation panel for a building wall, which can easily and quickly install a wall used for interior and exterior use during building construction, and has a structure capable of reducing the weight of the building by reducing the weight of the wall.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composite insulation panel for a building wall,

The present invention relates to a composite insulation panel for a building wall, and more particularly to a composite insulation panel for a building wall, which can easily and quickly install a wall used for interior and exterior use in building construction, To a composite insulation panel for a building wall.

Examples of the wall used in the interior and exterior of a conventional building include a masonry wall that forms walls by stacking concrete or cement blocks, a concrete extrusion wall that is formed by extruding and molding concrete, or a plurality of gypsum boards And gypsum board walls were used.

The block-type masonry wall has a low material cost, but the labor cost is considerably higher than other materials, the air is long, and a lot of waste is produced after the construction. However, the cement brick or concrete block is heavy because it has a heavy weight due to its heavy weight, and the concrete extrusion wall is too heavy to be used because of its heavy weight, Due to the weight, there is a problem of imposing a heavy load on the building structure.

There is a problem that the weight of the cement or concrete block is heavy and the load of the building structure is heavy. The concrete extrusion wall is too heavy to be used for construction. .

The gypsum board walls are similar in price to other walls, they are not heavy in weight, they are easy to construct, and the field work speed is fast. It has weak strength, good breakage, and is vulnerable to shock, moisture, and sound insulation.

In order to overcome the above problems, panels using lightweight concrete have been widely used. For example, "Lightweight concrete and its manufacturing method" of Korean Patent Laid-Open Publication No. 10-2004-0017144 (published Feb. 26, 2004) And a "light panel for exterior use in a building" of the Utility Model Registration No. 20-0338305 (registered on Mar. 01, 2004), however, it is still heavy, and there are many difficulties in insulation, sound insulation, And there is a problem.

Therefore, it is preferable to use a structural panel which is easy to construct with a light weight in building a building, but it has not satisfied all of those yet.

The present invention provides an improved composite insulation panel for a building wall and a manufacturing method thereof for solving the problems of the prior art for the construction work described above, By using the structure, it is intended to reduce the burden of the load and to have various shapes and various reinforcement structures.

The composite heat insulating panel according to the present invention comprises at least one face plate, a core having a groove or a groove along the upper and lower left and right outer peripheral surfaces of the side face, a plurality of projections and a plurality of recesses One backboard is joined.

The back board has a plurality of protrusions and a plurality of protrusions formed on the upper and lower sides and left and right sides, respectively. The projections and the recessed portions of the upper, lower, left and right sides are formed symmetrically with each other along the diagonal direction of the backboard.

It is possible to save the energy for cooling and heating the cold and the cold by installing the exterior wall of the building by selecting the material with excellent insulation effect in response to the change of the climate caused by global warming. Installing this panel in the remodeling business can save a lot of energy.

BRIEF DESCRIPTION OF DRAWINGS FIG. 1 is a schematic outline drawing of a composite insulation panel for a building wall manufactured according to the present invention. FIG.
2 shows a core slab used in a composite insulation panel for a building wall.
FIG. 3 shows a backboard used in the composite insulation panel for a building wall.
FIG. 4 shows a multi-stage connection state of the composite insulation panel for a building wall.
5 to 9 are views showing a state of connection between the composite insulation panel for a building wall and a wall or structure.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, configurations and advantages according to the present invention will be described in detail with reference to the accompanying drawings.

Hereinafter, the embodiments of the present invention will be described in detail with reference to the accompanying drawings. Hereinafter, the present invention will be described in further detail with reference to the accompanying drawings. The inventor should not be construed to limit the invention to any ordinary or preliminary meaning and the inventor shall not be interpreted as being in conformity with the technical idea of the present invention based on the principle that the inventor can properly define the concept of the term And the meaning and concept of.

The structure of the composite heat insulating panel for a building wall of the present invention is basically composed of three face plates (non-flammable) + core (heat insulating material) + back board (non-flammable material) (4) A plurality of protrusions (5) having a face plate (1) and a fitting hole (7) formed on a front face and a back face of a core slab (2) of a heat insulating material such as a pine and hard polyurethane foam, And a back board (3) integrally formed with the mouth part (6).

The face plate 1 can be made of a material that can be used as an outer wall face plate or a material that can be adhered to a rigid foamed polyurethane core. It uses non-combustible materials such as tile, stone, metal, synthetic resin panel, aluminum plate, wood, ceramic board and so on.

The polyurethane or phenolic core used for the core slab 2 should have a density of 35 kg / m 3 or more. If the density is 35 kg / m 3, the face material 1 and the back board 3 can be attached to each other to maintain the bonding strength as a panel.

The backboard (3) attaches to the core slab (2) of the panel and serves to connect the entire panel to the structure of the building. The back board (3) uses non-combustible materials such as magnesium board and cement board, or refractory and water resistant plywood.

A plurality of protrusions and recesses are formed on the upper and lower sides of the back board 3, respectively, and a plurality of protrusions 5 and recesses 6 are formed on the left and right sides. The protrusions 5 and the concave portions 6 of the upper, lower, left and right sides are symmetrical to each other along the diagonal direction. The number of the projections 5 and the concave portions 6 is determined by the length and the length, and the height of the fine portion is determined by the width and length.

The backboard 3 of the panel is provided with the core slab 2 and the face plate 1 integrally in the structure using bolts, screws, nails, and the like.

The feature of this backboard (3) is that the upper, lower, right and left panels are bonded to each other so that both panels can be attached to the structure on the same side. In the method of attaching the panel to the structure, the panel back board 3 is connected to the protruding portion 5 and the concave portion 6 of the panel back board 3 in a manner as shown in FIG. 4 so as to be stitched to each other, Install the panel joints on the structure using screws, nails, or bolts.

5 to 9 show an embodiment showing the state of connection between the composite insulation panel for a building wall and a wall or structure.

5 is a view showing an embodiment of a state of connection between a composite insulation panel for a building wall and a structure of a building. The screw 8 is fastened to the backboard 3 of the composite insulation panel for a building wall to form a wood block 11 ), The metal stud 12 and the angular pipe 13 to the structure of the building.

Figures 6 and 7 illustrate the crevice work between the composite insulation panels for building walls. The clearance between the protruding portion 5 and the concave portion 6 of the composite heat insulating panel for a building wall is filled and filled in the order of the foam material 23, the backing material 22 and the caulking 21 so that a waterproof effect can be expected .

The structure of this panel has the following advantages.

1. Core slab (2) uses polyurethane or phenol, which is the most popular thermal insulation material currently in use, as a material of core slab (2), and the insulation material is connected to each other to integrate external insulation.

2. Because there is no heat bridging phenomenon, there is no condensation phenomenon that can occur inside the wall due to the temperature difference, and various problems caused by moisture, various kinds of mold odor, and skin diseases that are harmful to human body are eliminated.

3. Polyurethane or phenol is a hard foam material and it is a colorless odorless eco-friendly material.

4. This panel is easy to construct directly to the structure and the process is shortened and the air is shortened. In other words, the wall process of 7 ~ 8 process is reduced to 3 process, and the air shortening and the construction cost are saved than the conventional method.

5. It is an ultra light panel that weighs about 20% less than conventional brick wall or concrete wall.

6. Insulation The coefficient of insulation (0.022) of the core slab (2) is high enough to meet the insulation requirements required by the building code and can be made to a minimum wall thickness. In other words, the thickness of the wall can be minimized to make a wide use space.

7. It is an eco-friendly building panel that reduces the production of carbon dioxide by the effect of the best energy saving.

8. Most of the buildings now have a thin coat on the styrofoam called dry bit and have been finished outside the building. This external styrofoam is dangerous because it is easily fired. Therefore, when installing this panel on it, you can install the panel without welding because of the risk of fire. As shown in FIG. 8, a "U" -shaped bracket is mounted on a conventional dry bit finish with two metal anchor bolts, a vertical angle pipe 13 is fixed with a self-screw therein, By installing the pipe 13, a rectangular frame is installed on the surface of the existing dry bit, and this panel is applied thereon and finished.

This installation method is a way to install this panel without removing the existing insulation by avoiding the risk of fire.

The panel manufacturing method of the present invention described above is as follows.

1. The heat insulation coefficient required by the Building Code is calculated by material composition, and slab of polyurethane core or phenol core (density is 35 ㎏ / ㎥ ~ 100 ㎏ / ㎥) is produced. That is, a panel as shown in the attached drawings is manufactured, and a groove 4 having a size of 1 cm x 1 cm is punched out to make a base panel core slab 2. Alternatively, the panel core slab 2 may be formed without the grooves 4. The core slab 2 has a thickness of about 75 mm, a width of about 300 to 1200 mm, and a length of about 600 to 2400 mm.

2. Attach the face plate (1) with a thickness of 10 mm to the panel in the attached drawing with adhesive. The size of the face plate is approximately 300 ~ 1200mm.

3. Attach the back board (3) to the panel. The size of the back board 3 is larger than the size of the core slab 2 by about 50 mm in width and height.

4. After attaching face plate (1), core slab (2) and back board (3) with adhesive, put it in press and use it when required thickness and width are reached and then required adhesive strength is reached.

Details of panel manufacturing are as follows.

1. This panel is a composite insulation panel consisting of face plate (1) + thermal insulation core slab (2) + back board (3), and the three materials are combined into one panel to serve as the wall panel of the building The connection of each member plays the most important role. In addition, the same effect as when polyurethane is foamed and adhered can be obtained by using a polyurethane 1 liquid crystal adhesive such as core slab 2 for the highest adhesion strength. That is, when a liquid crystal adhesive is applied onto a fully cured core slab (2) of two constituent liquids mixed in making a polyurethane, the existing cured core slab (2) is melted in the area where the adhesive is applied, It is almost the same as the effect of foaming and adhesion, and a good bonding strength can be obtained.

2. The backboard (3) of this panel meets each other like a sawtooth, so the panel can be easily installed from the outside. In particular, screws and nails can be used to easily connect the top, bottom, left and right to the structure.

3. The corner panel is manufactured by providing the latch 31 on the panel backboard 3 as shown in Fig. 8 to fabricate the angular pipe 13 which enters the latch 31 in accordance with the corner angle, Then, the latch (31) and the square pipe (13) are fixed with a self-screw, and the two corner panels are connected. It takes a lot of time to fit the corner panel in the field, but it can be easily installed and firmly hold the corner panel.

4. As shown in FIG. 9, the inner corner corner panels are manufactured by fixing the top and bottom of each corner of the backboard 3 to the upper and lower sides of the inner corner, And make them.

In the present invention, the component, the size, and the like may be increased to two or three times as large as the original size, and the component may be changed a little more than the original material. The present invention is not limited to the size described in the present specification, and includes all things belonging to a range that one of ordinary skill in the art can think and use.

1. Face plate 2. Core slab
3. Backboard 4. Home
5. Projection
7. Coupling hole 8. Screw

Claims (4)

At least one face material,
A core slab made of a polyurethane or phenolic material having grooves along the upper, lower, left, and right outer peripheral surfaces of the side,
And a back board formed integrally with a plurality of protrusions and a plurality of recessed portions,
Wherein a plurality of protrusions and recesses are formed on upper, lower, right, and left sides of the back board, and a plurality of protrusions and recesses formed on the upper and lower sides, right and left side surfaces are formed symmetrically with respect to each other along the diagonal direction of the back board. panel.
The method according to claim 1,
Wherein a foam material, a backing material and a caulking are sandwiched and sealed in a gap between a projecting portion and a recessed portion of the composite insulation panel for a building wall.
The method according to claim 1,
Wherein the core slab has no groove on its side.
A core slab made of polyurethane or phenolic material is prepared,
Grooves are formed along the upper, lower, left, and right outer peripheral surfaces of the core slab side,
A plurality of protrusions and recesses are formed on the upper and lower sides and left and right sides of the back board so as to be symmetrical with each other along the diagonal direction of the back board,
Attaching a face plate to the front face of the core slab, and attaching the back board to the rear face of the core slab.
KR1020150125392A 2015-09-04 2015-09-04 Complex insulation panel structure and Method thereof KR101838892B1 (en)

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KR1020150125392A KR101838892B1 (en) 2015-09-04 2015-09-04 Complex insulation panel structure and Method thereof

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Application Number Priority Date Filing Date Title
KR1020150125392A KR101838892B1 (en) 2015-09-04 2015-09-04 Complex insulation panel structure and Method thereof

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KR20170028590A true KR20170028590A (en) 2017-03-14
KR101838892B1 KR101838892B1 (en) 2018-03-15

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109099635A (en) * 2018-07-02 2018-12-28 青岛海尔股份有限公司 Honeycomb foaming structure and refrigerator with it

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001342689A (en) * 2000-06-01 2001-12-14 Sumitomo Kinzoku Kozan Siporex Kk Joint structure of external wall panel
KR200399772Y1 (en) * 2005-06-24 2005-10-28 장재식 Construction cement panels

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109099635A (en) * 2018-07-02 2018-12-28 青岛海尔股份有限公司 Honeycomb foaming structure and refrigerator with it

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