WO2013174170A1 - Filling-type heat-insulation load-bearing composite board for building - Google Patents

Filling-type heat-insulation load-bearing composite board for building Download PDF

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Publication number
WO2013174170A1
WO2013174170A1 PCT/CN2013/072463 CN2013072463W WO2013174170A1 WO 2013174170 A1 WO2013174170 A1 WO 2013174170A1 CN 2013072463 W CN2013072463 W CN 2013072463W WO 2013174170 A1 WO2013174170 A1 WO 2013174170A1
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WIPO (PCT)
Prior art keywords
closed
core
support frame
building
filling
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PCT/CN2013/072463
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French (fr)
Chinese (zh)
Inventor
沈阳瑞福工业住宅有限公司
苏秋菊
袁文帅
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Shenyang Thrive Industrialized Housing Co Ltd
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Publication of WO2013174170A1 publication Critical patent/WO2013174170A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/296Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and non-metallic or unspecified sheet-material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00Roofs; Roof construction with regard to insulation
    • E04B7/20Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • E04B7/22Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/38Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure with attached ribs, flanges, or the like, e.g. framed panels

Definitions

  • the present invention relates to a building board, in particular to a building-filled insulation load-bearing material suitable for various climatic conditions, which can be used as both interior and exterior wall panels, as well as for slabs, roofing, ceilings and the like.
  • Composite sheet
  • building panels building thermal insulation structural panels
  • the existing building panel is basically composed of a panel and a sandwich core, and the panel is formed into a unitary structure by the specific geometry or adhesive of the panel, thereby achieving the effects of heat preservation and sound insulation.
  • "Building Panel” of US Patent Publication No. US2007/0107345A1 discloses a combination of a panel of fiber reinforced cement board and a reinforced keel, which is mainly used as a load bearing in a harsh environment (such as a high wind resistance requirement). Wall panels are used. However, the panel itself cannot be used alone for weight bearing.
  • the "Building Panel” of the publication No. US2011/0239569A1 which describes the combination of a panel and an arm bone using a fiber reinforced polymer, can be used for various purposes, but the arm bone is used for bearing, and the panel itself cannot be used alone.
  • the Chinese patent publication No. CN101608492A glass magnesium polyurethane sandwich composite board
  • the disclosed composite board includes a glass magnesium layer, and a polyurethane core is disposed on the glass magnesium layer, which cannot be used alone to bear the weight of the building
  • CN201883601U's "Building Wall Panel” the wall panel includes sandwich panels and panels attached to both sides. This non-load-bearing wallboard cannot be used alone for load-bearing panels; the bulletin No.
  • CN201033910Y is "lightweight and energy-saving”.
  • "Building sheet” consists mainly of face material and core material. Side material is provided on both sides of the core material as load-bearing material.
  • the core material is made of foamed plastic or lightweight material, and the side material is made of light steel profile or hard. Made of plastic, the metal side wall is provided on the side of the surface material. Because it can not be used as a load-bearing plate when there is no support frame, it is difficult to apply.
  • the above-mentioned building panels all have the common disadvantage that the filling core is mostly made of benzene. Although it is economical and practical, it has a wide range of applications, but its insulation, sound insulation and fireproof performance are insufficient when used in a specific environment.
  • the existing building panels can basically only be used for non-load-bearing panels, and sometimes may cause problems such as poor wall stability.
  • Announcement No. CN201962821U "Building load-bearing wall”
  • the wall includes one or both sides of the keel fastened to the building wall panel, the panel material is cement fiber pressure board or glass magnesium board, fireproof plywood, calcium silicate board, Gypsum board, color steel plate, aluminum-plastic board, extruded polystyrene foam board, polyurethane foam board, polyethylene board, phenolic foam board, glass wool board, etc., form a sound insulation, good heat insulation effect, easy to keep warm, easy Flame-retardant building load-bearing wall.
  • the "combined wall panel" of the announcement No. CN2320701Y generally comprises a top frame, a bottom frame and two left and right partitions. The space enclosed by the top frame, the bottom frame and the two partitions has a middle layer.
  • the wall panel has no support frame, it cannot be used as a load-bearing plate alone. Therefore, the existing composite panels cannot be used alone as load-bearing panels that can withstand the weight of the building. Summary of the invention
  • the object of the present invention is to provide a filling type thermal insulation load-bearing composite board for building, which overcomes the shortcomings of the existing building panel, such as being unable to bear the weight alone, and has the advantages of reasonable structural design, easy manufacture and construction, and not only light weight and heat preservation. It has the characteristics of good performance, compression resistance and durability, and it can independently improve the functions of sound insulation and fire prevention. It can be used as load-bearing plate independently, fully satisfying the requirements of different insulation and sound insulation, and broaden the application range of composite plates.
  • the technical solution adopted by the present invention is as follows:
  • the filling type thermal insulation load-bearing composite board for building comprises upper and lower materials and a core material, and the technical points thereof are: clamping the closed support between the upper and lower materials a frame, a core filling hole and a plurality of venting holes are arranged along the periphery of the closed supporting frame, and the core filling hole and the venting hole are respectively connected with the closed space surrounded by the upper and lower materials and the closed supporting frame
  • the core material filled in the closed space is a one-time cast filler core.
  • the closed-shaped support frame is tightly closed and connected to the peripheral contact portions of the upper and lower materials.
  • the core material is solidified and solidified in a closed space surrounded by the upper and lower materials and the closed support frame by a natural foaming material through a core filling hole.
  • the core material of the present invention is a filling core formed in a closed space surrounded by a closed-shaped support frame between the periphery of the upper and lower materials, and is closed by use A core filling hole and a plurality of venting holes around the shape supporting frame, so that the natural foaming material is solidified and shaped, and the filling core is combined with the upper and lower materials and the closed supporting frame to form a composite filling type heat insulating load-bearing composite plate.
  • the compressive strength of the composite sheet itself is reasonable, and the structure and design are reasonable. It is easy to manufacture and construct.
  • the composite face material can be used as both interior and exterior wall panels, as well as for slabs, roofing, ceilings, etc., and can be applied to various climatic conditions. Therefore, the present invention overcomes the disadvantages of the existing building panels that cannot be individually loaded, and broadens the applicable range of the composite panels.
  • Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
  • Figure 3 is a front view of Figure 1;
  • FIG. 4 is a schematic structural view of a non-metallic profile having a wedge-shaped surface in a cross section of the support frame of FIG. 1;
  • Figure 5 is a schematic view showing the structure of the non-metallic profile with a groove in the cross section of the support frame of Figure 1;
  • Figure 6 is a schematic view showing the structure of the aluminum alloy profile with the heat insulation strip in the cross section of the support frame of Figure 1;
  • Fig. 7 is a structural schematic view of a profiled steel having a C-shaped cross section of the support frame of Fig. 1.
  • serial number in the figure shows: 1 upper material, 2 support frame, 3 core material, 4 vent hole, 5 core material filling hole, 6 under material. detailed description
  • the filling type heat insulating load-bearing composite board for the building comprises the upper surface material 1, the lower material 6, the support frame 2 and the core material 3, and the like.
  • the specifications and shapes of the upper and lower materials 1, 6 and the support frame 2 should be selected according to actual needs.
  • the support frame 2 is closed into a frame structure by a non-metallic profile having a cross section of a wedge surface, a groove, etc., and may also be closed into a frame structure by an aluminum alloy profile with a heat strip or a C-shaped cross section.
  • the closed-shaped support frame 2 is sandwiched between the periphery of the upper and lower materials 1, 6.
  • the closed support frame 2 is in close contact with the periphery of the upper and lower materials 1, 6 and is tightly closed by a sealant or fastener.
  • a core filling hole 5 and a plurality of vent holes 4 are provided along the periphery of the closed-shaped support frame 2.
  • the core material filling hole 5 and each of the venting holes 4 are respectively connected to the closed space surrounded by the upper and lower materials 1, 6 and the closed-shaped support frame 2, and the core material 3 is a one-time casting filling core in this embodiment. That is, the core material 3 is solidified and solidified in the closed space surrounded by the upper material 1, the lower material 6 and the closed support frame 2 through the core material filling hole 5 by the natural foaming material.
  • Upper and lower materials 1, 6 can be selected according to actual needs: glass magnesium board, aluminum plastic board, fire board, aluminum magnesium alloy board, OSB board, plywood, rubber sheet, phenolic foam board, extruded polystyrene Foam boards are used for weathering, thermal insulation, sound insulation and fire protection. It is also possible to select the corresponding coating decoration material according to the requirements of the use environment and decoration, and apply the outer surface of the upper and lower materials 1, 6 to protect the surface material from environmental erosion and beautify the indoor and outdoor environment.
  • the core material 3 can be a natural foaming material such as polyurethane, polystyrene, polyethylene or the like as a natural foaming material for filling the core, and mainly functions to enhance heat insulation, sound insulation and fire prevention.
  • the support frame 2 can be selected according to requirements: 1) non-metallic profiles with cross-sections such as wedge faces and grooves, such as wooden frames, bamboo frames, wood-plastic frames, etc.; 2) aluminum alloy with hot strips Profiles; 3) C-shaped cross-section steel, mainly for fixing and bearing.
  • the core material 3 is made of a polyurethane filled with a natural foaming material, and the upper and lower materials 1 and 6 are selected according to the actual needs of the composite sheet, and the closed shape is supported by a sealant or a fastener.
  • the frame 2 is tightly closed and connected to the peripheral contact portions of the upper and lower materials 1, 6, and a core filling hole 5 and a required number of vent holes 4 are formed along the periphery of the closed supporting frame 2 to facilitate A filled core with a uniform internal structure is formed, and the filled core is completed by one-time casting.
  • the closed contact frame 2 and the periphery of the upper and lower materials 1, 6 shall be in a stable pressing state of the fixture.

Abstract

A filling-type heat-insulation load-bearing composite board for building comprises an upper surface material (1), a lower surface material (6), a support frame (2) and a core material (3). The enclosed-type support frame (2) is clamped at the surrounding of the upper surface material (1) and the lower surface material (6). A core material filling hole (5) and multiple vent holes (4) are disposed along the surrounding of the enclosed-type support frame (2). The core material (3) is a one-step pouring filling core. The board has advantages of heat insulation and can bear load independently.

Description

建筑用填充型保温承重复合板材 技术领域  Filled insulation load-bearing composite sheet for construction
[0001] 本发明涉及一种建筑用板材, 特别是一种适于各种气候条件的既可以作为内、 外墙 板, 也可以用于楼板、 屋面、 吊顶等用途的建筑用填充型保温承重复合板材。  [0001] The present invention relates to a building board, in particular to a building-filled insulation load-bearing material suitable for various climatic conditions, which can be used as both interior and exterior wall panels, as well as for slabs, roofing, ceilings and the like. Composite sheet.
背景技术 Background technique
[0002] 据相关文献报导, 随着建筑业的快速发展, 建筑用保温结构面板 (简称建筑面板) 的应用越来越广。 现有的建筑面板基本上是由面板和夹芯结合而成, 依靠面板的特定几何形 状或粘合剂使面板形成整体结构, 从而达到保温、 隔声等效果。 如美国专利公开号为 US2007/0107345A1 的 "建筑面板", 公开了一种采用纤维增强水泥板的面板与加强龙骨的组 合形式, 其主要在恶劣环境 (如抗风性能要求较高) 下作为承重墙板使用。 但是这种面板本 身不能单独用于承重之用。 公开号为 US2011/0239569A1 的 "建筑面板", 记载了采用纤维 增强聚合物的面板与臂骨的组合形式, 可以用于多种用途, 但是起到承重作用的是臂骨, 面 板本身也不能单独用于承重之用。 中国专利公开号为 CN101608492A的 "玻镁聚氨酯夹芯复 合板", 公开的复合板包括玻镁板层, 在玻镁板层上设聚氨酯层芯, 它不能单独作为承受建 筑重量之用; 公告号为 CN201883601U 的 "建筑墙板", 所记载的墙板包括夹芯板材和贴覆 在两面的面板, 这种非承重墙板, 不能单独用于承重板材用; 公告号为 CN201033910Y 的 "轻质节能建筑板材", 主要由面材、 芯材所组成, 在作为承重的芯材两侧面设有侧边材, 芯材是由泡沫塑料或轻质材料制成, 侧边材由轻钢型材或硬质塑料制成, 面材侧边设有金属 包边墙体, 因其在无支撑框时不能单独作为承重板材, 故难以应用。 上述建筑面板都存在共 同的缺点, 即填充芯以苯类材质居多, 虽然经济实用, 应用面广泛, 但是在用于特定环境 时, 其保温、 隔声和防火性能则显得很不足。 其次, 现有建筑面板基本上仅能起到非承重板 材之用, 有时可能还会导致墙体稳定性差等问题。 公告号为 CN201962821U的 "建筑承重墙 体", 该墙体包括龙骨的一面或两面紧固连接建筑墙板, 面板的材料为水泥纤维加压板或玻 镁板、 防火胶合板、 硅酸钙板、 石膏板、 彩钢板、 铝塑板、 挤塑聚苯乙烯泡沫板、 聚氨酯泡 沫板、 聚乙烯板、 酚醛泡沫板、 玻璃棉板等, 形成了一种隔音、 隔热效果好, 易保温、 易阻 燃的建筑承重墙体。 但其是以龙骨为支撑的承重墙体, 不是独立的承重板材。 公告号为 CN2320701Y 的 "组合式墙板", 其大体上是包括有一顶框、 底框及左右两隔板, 顶框、 底 框及两隔板间所围成的空间有一中填层, 该墙板在无支撑框时, 也不能单独作为承重板材。 因此, 现有复合板材均不能单独作为承受建筑重量的承重板材之用。 发明内容 [0002] According to relevant literature reports, with the rapid development of the construction industry, the application of building thermal insulation structural panels (referred to as building panels) is becoming more and more widespread. The existing building panel is basically composed of a panel and a sandwich core, and the panel is formed into a unitary structure by the specific geometry or adhesive of the panel, thereby achieving the effects of heat preservation and sound insulation. For example, "Building Panel" of US Patent Publication No. US2007/0107345A1 discloses a combination of a panel of fiber reinforced cement board and a reinforced keel, which is mainly used as a load bearing in a harsh environment (such as a high wind resistance requirement). Wall panels are used. However, the panel itself cannot be used alone for weight bearing. The "Building Panel" of the publication No. US2011/0239569A1, which describes the combination of a panel and an arm bone using a fiber reinforced polymer, can be used for various purposes, but the arm bone is used for bearing, and the panel itself cannot be used alone. For load bearing purposes. The Chinese patent publication No. CN101608492A "glass magnesium polyurethane sandwich composite board", the disclosed composite board includes a glass magnesium layer, and a polyurethane core is disposed on the glass magnesium layer, which cannot be used alone to bear the weight of the building; For CN201883601U's "Building Wall Panel", the wall panel includes sandwich panels and panels attached to both sides. This non-load-bearing wallboard cannot be used alone for load-bearing panels; the bulletin No. CN201033910Y is "lightweight and energy-saving". "Building sheet" consists mainly of face material and core material. Side material is provided on both sides of the core material as load-bearing material. The core material is made of foamed plastic or lightweight material, and the side material is made of light steel profile or hard. Made of plastic, the metal side wall is provided on the side of the surface material. Because it can not be used as a load-bearing plate when there is no support frame, it is difficult to apply. The above-mentioned building panels all have the common disadvantage that the filling core is mostly made of benzene. Although it is economical and practical, it has a wide range of applications, but its insulation, sound insulation and fireproof performance are insufficient when used in a specific environment. Secondly, the existing building panels can basically only be used for non-load-bearing panels, and sometimes may cause problems such as poor wall stability. Announcement No. CN201962821U "Building load-bearing wall", the wall includes one or both sides of the keel fastened to the building wall panel, the panel material is cement fiber pressure board or glass magnesium board, fireproof plywood, calcium silicate board, Gypsum board, color steel plate, aluminum-plastic board, extruded polystyrene foam board, polyurethane foam board, polyethylene board, phenolic foam board, glass wool board, etc., form a sound insulation, good heat insulation effect, easy to keep warm, easy Flame-retardant building load-bearing wall. However, it is a load-bearing wall supported by a keel, not an independent load-bearing plate. The "combined wall panel" of the announcement No. CN2320701Y generally comprises a top frame, a bottom frame and two left and right partitions. The space enclosed by the top frame, the bottom frame and the two partitions has a middle layer. When the wall panel has no support frame, it cannot be used as a load-bearing plate alone. Therefore, the existing composite panels cannot be used alone as load-bearing panels that can withstand the weight of the building. Summary of the invention
[0003] 本发明的目的是提供一种建筑用填充型保温承重复合板材, 克服了现有建筑面板存 在的不能单独承重等缺点, 其结构设计合理, 制造、 施工容易, 不仅具备重量轻、 保温性能 好、 抗压和持久耐用等特点, 而且能在进一步提高隔声、 防火等功能的同时, 独立作为承重 板材, 完全满足不同保温、 隔声等性能的需求, 拓宽了复合板材的适用范围。  [0003] The object of the present invention is to provide a filling type thermal insulation load-bearing composite board for building, which overcomes the shortcomings of the existing building panel, such as being unable to bear the weight alone, and has the advantages of reasonable structural design, easy manufacture and construction, and not only light weight and heat preservation. It has the characteristics of good performance, compression resistance and durability, and it can independently improve the functions of sound insulation and fire prevention. It can be used as load-bearing plate independently, fully satisfying the requirements of different insulation and sound insulation, and broaden the application range of composite plates.
[0004] 本发明所采用的技术方案是: 该建筑用填充型保温承重复合板材包括上、 下面材及 芯材, 其技术要点是: 所述上、 下面材的周边之间夹持封闭形支撑框, 沿封闭形支撑框的周 边设置一个芯材填充孔和多个排气孔, 并使芯材填充孔和排气孔分别与上、 下面材和封闭形 支撑框所围成的封闭空间连通, 填充在封闭空间内的芯材为一次性浇注填充芯。  [0004] The technical solution adopted by the present invention is as follows: The filling type thermal insulation load-bearing composite board for building comprises upper and lower materials and a core material, and the technical points thereof are: clamping the closed support between the upper and lower materials a frame, a core filling hole and a plurality of venting holes are arranged along the periphery of the closed supporting frame, and the core filling hole and the venting hole are respectively connected with the closed space surrounded by the upper and lower materials and the closed supporting frame The core material filled in the closed space is a one-time cast filler core.
[0005] 所述封闭形支撑框与上、 下面材的周边接触处紧密封闭连接在一起。  [0005] The closed-shaped support frame is tightly closed and connected to the peripheral contact portions of the upper and lower materials.
[0006] 所述芯材采用自然发泡材料通过芯材填充孔一次性浇注在上、 下面材和封闭形支撑 框所围成的封闭空间内固化定型的填充芯。  [0006] The core material is solidified and solidified in a closed space surrounded by the upper and lower materials and the closed support frame by a natural foaming material through a core filling hole.
[0007] 本发明具有的优点及积极效果是: 由于本发明芯材是在上、 下面材的周边之间夹持 封闭形支撑框围成的封闭空间内形成的填充芯, 并利用设置在封闭形支撑框周边的一个芯材 填充孔和多个排气孔, 使自然发泡材料固化定型的填充芯与上、 下面材和封闭形支撑框构成 整体的建筑用填充型保温承重复合板材, 提高了复合板材本身的抗压强度, 所以其结构设计 合理, 制造、 施工容易, 不仅具备重量轻、 保温性能好、 抗压和持久耐用等特点, 而且能在 进一步提高隔声、 防火等功能的同时, 独立作为承重板材。 还可以根据实际需要更换自然发 泡材料, 使自然发泡材料固化定型的填充芯完全满足不同保温、 隔声等性能的需求。 尤其是 该复合面材既可以作为内、 外墙板, 也可以用于楼板、 屋面、 吊顶等, 能够适用于各种气候 条件。 因此, 本发明克服了现有建筑面板存在的不能单独承重等缺点, 拓宽了复合板材的适 用范围。  [0007] The advantages and positive effects of the present invention are: Since the core material of the present invention is a filling core formed in a closed space surrounded by a closed-shaped support frame between the periphery of the upper and lower materials, and is closed by use A core filling hole and a plurality of venting holes around the shape supporting frame, so that the natural foaming material is solidified and shaped, and the filling core is combined with the upper and lower materials and the closed supporting frame to form a composite filling type heat insulating load-bearing composite plate. The compressive strength of the composite sheet itself is reasonable, and the structure and design are reasonable. It is easy to manufacture and construct. It not only has the characteristics of light weight, good heat preservation performance, pressure resistance and durability, but also can further improve the functions of sound insulation and fire prevention. , independent as a load-bearing plate. Natural foaming materials can also be replaced according to actual needs, so that the natural foaming material can be solidified and shaped to fully meet the requirements of different insulation and sound insulation properties. In particular, the composite face material can be used as both interior and exterior wall panels, as well as for slabs, roofing, ceilings, etc., and can be applied to various climatic conditions. Therefore, the present invention overcomes the disadvantages of the existing building panels that cannot be individually loaded, and broadens the applicable range of the composite panels.
附图说明 DRAWINGS
[0008] 以下结合附图对本发明作进一步描述。  The invention is further described below in conjunction with the drawings.
[0009] 图 1为本发明的一种结构示意图; 1 is a schematic structural view of the present invention;
图 2为图 1沿 A-A线的剖视图; Figure 2 is a cross-sectional view taken along line A-A of Figure 1;
图 3为图 1的前视图; Figure 3 is a front view of Figure 1;
图 4为图 1中支撑框的横截面为带有楔形面的非金属型材的结构示意图; 4 is a schematic structural view of a non-metallic profile having a wedge-shaped surface in a cross section of the support frame of FIG. 1;
图 5为图 1中支撑框的横截面为带有凹槽的非金属型材的结构示意图; Figure 5 is a schematic view showing the structure of the non-metallic profile with a groove in the cross section of the support frame of Figure 1;
图 6为图 1中支撑框的横截面为带有断热条的铝合金型材的结构示意图; 图 7为图 1中支撑框的横截面为 C形的型钢的结构示意图。 Figure 6 is a schematic view showing the structure of the aluminum alloy profile with the heat insulation strip in the cross section of the support frame of Figure 1; Fig. 7 is a structural schematic view of a profiled steel having a C-shaped cross section of the support frame of Fig. 1.
[0010] 图中序号说明: 1上面材、 2支撑框、 3芯材、 4排气孔、 5芯材填充孔、 6下面材。 具体实施方式  [0010] The serial number in the figure shows: 1 upper material, 2 support frame, 3 core material, 4 vent hole, 5 core material filling hole, 6 under material. detailed description
[0011] 根据图 1〜7 详细说明本发明的具体结构。 该建筑用填充型保温承重复合板材包括上 面材 1、 下面材 6、 支撑框 2及芯材 3等件。 其中上、 下面材 1、 6和支撑框 2的规格、 形状 应根据实际需要选择。 支撑框 2由带有楔形面、 凹槽等横截面的非金属型材封闭成框架形结 构, 也可由带有断热条的铝合金型材或横截面为 C 形的型钢封闭成框架形结构, 将封闭形 支撑框 2夹持在上、 下面材 1、 6的周边之间。 封闭形支撑框 2与上、 下面材 1、 6的周边相 互接触处, 利用密封胶或紧固件紧密封闭连接在一起。 为了保证芯材 3的一次性浇注成形的 填充芯的内部组织均匀, 沿封闭形支撑框 2的周边设置一个芯材填充孔 5和多个排气孔 4。 并使芯材填充孔 5及各排气孔 4分别与上、 下面材 1、 6和封闭形支撑框 2所围成的封闭空 间连通, 本实施例中芯材 3为一次性浇注填充芯, 即芯材 3采用自然发泡材料通过芯材填充 孔 5—次性浇注在上面材 1、 下面材 6和封闭形支撑框 2所围成的封闭空间内固化定型的填 充芯。  The specific structure of the present invention will be described in detail based on FIGS. 1 to 7. The filling type heat insulating load-bearing composite board for the building comprises the upper surface material 1, the lower material 6, the support frame 2 and the core material 3, and the like. The specifications and shapes of the upper and lower materials 1, 6 and the support frame 2 should be selected according to actual needs. The support frame 2 is closed into a frame structure by a non-metallic profile having a cross section of a wedge surface, a groove, etc., and may also be closed into a frame structure by an aluminum alloy profile with a heat strip or a C-shaped cross section. The closed-shaped support frame 2 is sandwiched between the periphery of the upper and lower materials 1, 6. The closed support frame 2 is in close contact with the periphery of the upper and lower materials 1, 6 and is tightly closed by a sealant or fastener. In order to ensure uniform internal organization of the one-time cast-molded core of the core material 3, a core filling hole 5 and a plurality of vent holes 4 are provided along the periphery of the closed-shaped support frame 2. The core material filling hole 5 and each of the venting holes 4 are respectively connected to the closed space surrounded by the upper and lower materials 1, 6 and the closed-shaped support frame 2, and the core material 3 is a one-time casting filling core in this embodiment. That is, the core material 3 is solidified and solidified in the closed space surrounded by the upper material 1, the lower material 6 and the closed support frame 2 through the core material filling hole 5 by the natural foaming material.
[0012] 其中:  [0012] wherein:
上、 下面材 1、 6 可根据实际需要选择为: 玻镁板、 铝塑板、 防火板、 铝镁合金板、 OSB 板、 胶合板、 橡塑板、 聚氨酚醛泡沫板、 挤塑聚苯乙烯泡沫板等起耐候、 保温、 隔声和防火 作用的板材。 也可以根据使用环境和装饰的要求选择相应的涂覆装饰材料, 在上、 下面材 1、 6的外表面涂覆, 主要起保护面材免受环境侵蚀、 美化室内、 外环境的作用。 Upper and lower materials 1, 6 can be selected according to actual needs: glass magnesium board, aluminum plastic board, fire board, aluminum magnesium alloy board, OSB board, plywood, rubber sheet, phenolic foam board, extruded polystyrene Foam boards are used for weathering, thermal insulation, sound insulation and fire protection. It is also possible to select the corresponding coating decoration material according to the requirements of the use environment and decoration, and apply the outer surface of the upper and lower materials 1, 6 to protect the surface material from environmental erosion and beautify the indoor and outdoor environment.
[0013] 芯材 3 可采用自然发泡材料, 如聚氨酯、 聚苯乙烯、 聚乙烯等作为填充芯的自然发 泡材料, 主要起加强保温、 隔声和防火的作用。 [0013] The core material 3 can be a natural foaming material such as polyurethane, polystyrene, polyethylene or the like as a natural foaming material for filling the core, and mainly functions to enhance heat insulation, sound insulation and fire prevention.
[0014] 支撑框 2 可根据需要选择: 1 ) 带有楔形面、 凹槽等横截面的非金属型材, 如木框、 竹框、 木塑框等; 2) 带有断热条的铝合金型材; 3) 横截面为 C 形的型钢, 主要起固定和 承重的作用。  [0014] The support frame 2 can be selected according to requirements: 1) non-metallic profiles with cross-sections such as wedge faces and grooves, such as wooden frames, bamboo frames, wood-plastic frames, etc.; 2) aluminum alloy with hot strips Profiles; 3) C-shaped cross-section steel, mainly for fixing and bearing.
[0015] 作业时, 芯材 3 以聚氨酯为自然发泡材料固化定型的填充芯为例, 按照复合板材的 实际需要选择上、 下面材 1和 6, 利用密封胶或紧固件将封闭形支撑框 2与上、 下面材 1、 6 的周边接触处紧密封闭连接在一起, 沿封闭形支撑框 2的周边加工出一个芯材填充孔 5和所 设计的需要数量的排气孔 4, 以利于形成内部组织均匀的填充芯, 填充芯采用一次性浇注完 成。 为确保填充芯在自然发泡材料一次性浇注成型过程中的质量, 应使封闭形支撑框 2 与 上、 下面材 1、 6的周边接触处, 始终处于工装夹具的稳定压制状态。  [0015] During the operation, the core material 3 is made of a polyurethane filled with a natural foaming material, and the upper and lower materials 1 and 6 are selected according to the actual needs of the composite sheet, and the closed shape is supported by a sealant or a fastener. The frame 2 is tightly closed and connected to the peripheral contact portions of the upper and lower materials 1, 6, and a core filling hole 5 and a required number of vent holes 4 are formed along the periphery of the closed supporting frame 2 to facilitate A filled core with a uniform internal structure is formed, and the filled core is completed by one-time casting. In order to ensure the quality of the filling core during the one-time casting process of the natural foaming material, the closed contact frame 2 and the periphery of the upper and lower materials 1, 6 shall be in a stable pressing state of the fixture.

Claims

权利要求 Rights request
1. 一种建筑用填充型保温承重复合板材, 包括上、 下面材及芯材, 其特征在于: 所述上、 下面材的周边之间夹持封闭形支撑框, 沿封闭形支撑框的周边设置一个芯材填充孔和多个排 气孔, 并使芯材填充孔和排气孔分别与上、 下面材和封闭形支撑框所围成的封闭空间连通, 填充在封闭空间内的芯材为一次性浇注填充芯。 A filling type heat-insulating load-bearing composite board for building, comprising an upper and a lower material and a core material, characterized in that: a closed-shaped support frame is sandwiched between the periphery of the upper and lower materials, along a periphery of the closed-shaped support frame Providing a core material filling hole and a plurality of vent holes, and connecting the core material filling hole and the vent hole to the closed space surrounded by the upper and lower materials and the closed support frame, respectively, filling the core material in the closed space Fill the core for one time casting.
2. 根据权利要求 1 所述的建筑用填充型保温承重复合板材, 其特征在于: 所述封闭形支撑 框与上、 下面材的周边接触处紧密封闭连接在一起。  2. The building-filled heat-insulating load-bearing composite panel according to claim 1, wherein: the closed-shaped support frame is tightly closed and connected to the peripheral contact portions of the upper and lower materials.
3. 根据权利要求 1 或 2所述的建筑用填充型保温承重复合板材, 其特征在于: 所述芯材采 用自然发泡材料通过芯材填充孔一次性浇注在上、 下面材和封闭形支撑框所围成的封闭空间 内固化定型的填充芯。  The building-filled heat-insulating load-bearing composite board according to claim 1 or 2, wherein: the core material is cast by a natural foaming material through a core filling hole at a time, a lower material, and a closed shape support. The filled core is solidified in the enclosed space enclosed by the frame.
PCT/CN2013/072463 2012-05-23 2013-03-12 Filling-type heat-insulation load-bearing composite board for building WO2013174170A1 (en)

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