KR20170100860A - Submerged arc welding carriage available curved and straight running - Google Patents

Submerged arc welding carriage available curved and straight running Download PDF

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Publication number
KR20170100860A
KR20170100860A KR1020160023260A KR20160023260A KR20170100860A KR 20170100860 A KR20170100860 A KR 20170100860A KR 1020160023260 A KR1020160023260 A KR 1020160023260A KR 20160023260 A KR20160023260 A KR 20160023260A KR 20170100860 A KR20170100860 A KR 20170100860A
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KR
South Korea
Prior art keywords
welding
carriage
submerged arc
arc welding
welding carriage
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Application number
KR1020160023260A
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Korean (ko)
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KR101799324B1 (en
Inventor
한용권
Original Assignee
대구대학교 산학협력단
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Priority to KR1020160023260A priority Critical patent/KR101799324B1/en
Publication of KR20170100860A publication Critical patent/KR20170100860A/en
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Publication of KR101799324B1 publication Critical patent/KR101799324B1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00—Arc welding or cutting
    • B23K9/18—Submerged-arc welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0247—Driving means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0252—Steering means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0282—Carriages forming part of a welding unit
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02—Carriages for supporting the welding or cutting element
    • B23K37/0294—Transport carriages or vehicles

Abstract

The present invention relates to a submerged arc welding carriage capable of performing curved and straight running. According to the present invention, the submerged arc welding carriage comprises: a wire reel (100), a wire feeding roller (200), a wire (300), a wire feeding motor (400), a solvent hopper (500), a display panel (600), and a carriage (700). The carriage comprises: a differential driving wheels (702, 702) including a differential apparatus (701) having a spur gear (701a) to correct an inner and outer revolution per minute (RPM) of a curved part of a base material; a differential driving motor (703) to drive the driving wheels (702, 702); a pilot pin (704) to determine an initial position; a driven shaft free-caster (705, 705) to easily rotate leftward and rightward; and an electronic welding line and mechanism tracking controller (706) to electronically or mechanically control tracking of a welding line in accordance with a welding type. As such, provided are advantages of allowing a specification of an existing welder to perform arc (curved surface) welding driving to minimize a preparation and monitoring work; realizes arc (curved surface) and straight driving to reduce unreasonable concerns; tracks the welding line with an electronic control device and mechanism which prevents welding line from being separated to facilitate curve (curved surface) welding as well as straight welding; uses three colors to reduce monitoring work; attains an extraordinary turning point of a process management technology to manufacture shipping/marine and land structures, and a pressure vessel; and surely manages a quality of welding to enhance reliability of the quality of welding.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to a submerged arc welding carriage capable of curved and straight traveling,

The present invention relates to a submerged arc welding carriage, and more particularly, to a welding apparatus capable of performing curved welding in a welder specification known in the prior art, thereby dramatically improving process management techniques and techniques for shipbuilding marine and poultry structures To a submerged arc weld carriage capable of curving and straight traveling capable of securing global competitiveness.

Welding carriage is used to transport welding torch to body frame and it is widely used in shipbuilding industry and carving plant field where welding work is frequently performed, such as shipbuilding work and carving plant construction work, have. Such a welding carriage is moved by a rail provided separately or by a driving wheel which rotates in conjunction with a motor. The welding carriage moved by the driving wheel is disclosed in Korean Patent Publication No. 10-0894434 entitled " Automatic Carriage for Submerged Welding "(refer to Patent Document 1), Published Unexamined Patent Application No. 10-2008-0098697 entitled" Four Side Welded Carriage "(see Patent Document 2) Shinan Publ. No. 20-0410838 entitled " Automatic welding carriage "(see Patent Document 3).

In the conventional welding carriage 100 ', as the driving motor is vertically mounted on the body frame, a bevel is formed between the motor shaft of the driving motor and the wheel shaft 2 to which the driving wheel 1, A gear 3 is provided so that a rotational force can be transmitted between the drive motor 1 and the drive motor which are perpendicular to each other.

In the conventional welding carriage 100 ', as shown in FIG. 1, the wheel shafts 2 and 2' provided at both ends of the body frame 4 in the longitudinal direction are connected to the chain 5 or the belt, The wheel shaft 2 corresponding to the drive shaft is connected to the drive motor and the bevel gear 3 as described above and the wheel shaft 2 'corresponding to the driven shaft is connected to the chain 5 or belt as described above And the rotational force is transmitted from the wheel shaft 2 corresponding to the drive shaft.

As such, the conventional welding carriage has a structure in which the rotational force is transmitted to the chain or the belt. Thus, the size of the body frame is increased to secure a space for the welding carriage, and the welding carriage can not be operated in a narrow space.

In addition, when a conventional welding carriage is applied to a manual welding torch and the manual welding torch is mounted and transported according to the judgment of the operator and the need, the operator repeatedly moves the welding carriage to a position where welding is required. The weight of the welding carriage is increased as the size of the welding carriage is increased, thereby increasing the worker's fatigue feeling when moving the welding carriage and increasing the incidence of musculoskeletal injury of the operator.

As a conventionally developed technique for solving the above-mentioned problems, a "gear-driven welding carriage" of Utility Model Registration No. 0456390 has been developed and disclosed in the published patent publication.

As shown in FIG. 2, in the welding carriage 100 in which the welding torch is mounted and transported, the torch mounting portion 50 on which the welding torch is mounted, A body frame 10 formed with a body 10; A driving wheel 20 fixed to the wheel shaft 22 so as to be rotatable in both forward and backward directions on the body frame 10; A driving motor (30) having a motor shaft (32) fixed to the body frame (10) and rotating the driving wheel (20); And a controller 60 for controlling the driving of the driving motor 30. A gear box 40 is provided between the driving motor 30 and the driving wheel 20, Is transmitted to the driving wheel (20) by the gear box (40).

However, the above-mentioned " gear-driven welding carriage " in the utility model registration No. 0456390 has a problem that it is possible to carry out a curve (curved surface) welding operation because it is possible to perform straight running.

In other words, it is a stereotypical idea that the root technology known as submerged arc welding in park and heavy plate submerged arc welding is only possible to run straight. It can not overcome technical limitations (irregular or arc welding is not possible). Large structures in shipbuilding and marine plant And pressure vessel process technology have gradually developed in speed and pattern within the category. It enables arc welding (curved surface) welding to existing welding machine specification, which will dramatically improve the process management techniques and technology of shipbuilding marine and wooden structures and secure global competitiveness.

Patent Document 1: Patent No. 0894434, Patent Document 2: Japanese Patent Application Laid-Open No. 2008-0098697, Patent Document 3: Registered Utility Model No. 0410838 Registration Practical Bulletin, Patent Document 3: Registration Practical Utility Model No. 0456390 Registration Practical Bulletin,

The present invention has been made to solve the various drawbacks and problems caused by the conventional submerged arc welding carriage in view of the above-mentioned circumstances, and it is an object of the present invention to provide a welding apparatus capable of arc welding To provide a submerged arc welding carriage capable of drastically improving preparation work, minimizing surveillance work, and reducing curtailment and unreasonable worries.

Another object of the present invention is to trace the weld line using a mechanism and an electronic control device for preventing the deviation of the weld line, thereby facilitating arc welding (curved surface welding) as well as straight welding, The present invention provides a submerged arc welding carriage capable of being curved and straight traveling which can actively change according to a groove weld line.

In order to accomplish the above object, a submerged arc welding carriage according to the present invention and capable of straight running includes a wire reel 100, a wire feeding roller 200, a wire 300, a wire feeding hopper 400, (500), a display panel (600), and a carriage (700), the submerged arc welding carriage comprising: The carriage 700 includes drive wheels 702 and 702 'that include a differential gear 701 made up of a spur gear 701a to correct the number of rotations inside and outside the curved portion of the base material, 701, 702, 702 ', a pilot pin 704 for determining the initial position, a driven shaft pre-caser 705, 705' for easy turning in the left and right direction, And an electronic welding line and a mechanism tracking regulator 706 for adjusting the weld line trace.

The present invention is capable of curving and straightening the welding and welding process by minimizing the preparatory and monitoring work by making arc welding (curve welding) possible to the existing welding machine specifications, (Curved surface) welding as well as straight welding, it can reduce surveillance work by using 3 colors and can actively change according to groove welding line with free rollers. Therefore, There is a special advantage that the breakthrough of the process control technology of the pressure vessel production is achieved and the quality control of the welding is ensured and the reliability of the welding quality is improved.

1 is a view showing a conventional chain-driven welding carriage,
2 is a view showing a configuration of a conventional gear-driven welding carriage,
FIG. 3 is a perspective view of a submerged arc welding carriage capable of circular arc (curved surface)
Fig. 4 is a partially exploded perspective view of the arc (curved surface) of the invention and the submerged arc welding carriage capable of straight running, Fig.
5 is a view for explaining an electronic weld line tracking and related mechanism according to the present invention,
6 is a view showing a driven shaft pre-caster according to the present invention,
7 is a view showing a drive shaft differential gear of a carriage running along a weld line,
8 is a view showing the shape of the front portion of the carriage according to the movement directions (left rotation, straight rotation, right rotation).

BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an arc (curved surface) and a straight running submerged arc welding carriage according to the present invention will be described in detail as a preferred embodiment with reference to the accompanying drawings.

Fig. 3 is a perspective view of the arc (curved surface) and a straight running submerged arc welding carriage according to the present invention, Fig. 4 is a partially exploded perspective view of a submerged arc welding carriage capable of straight running, Fig. 6 is a view showing a driven shaft pre-caster according to the present invention, Fig. 7 is a view showing a traveling motor and a driving shaft differential gear traveling along a weld line, Fig. , The present invention curve and a straight runable submerged arc welding carriage includes a wire reel 100, a wire feeding roller 200, a wire 300, a wire feeding hopper 400, a solvent hopper 500, (600), and a carriage (700), the submerged arc welding carriage comprising: The carriage 700 includes drive wheels 702 and 702 'that include a differential gear 701 made up of a spur gear 701a to correct the number of rotations inside and outside the curved portion of the base material, A pilot pin 704 for determining the first position, a driven-side pre-casters 705 and 705 'for easy turning in the left-right direction, and a driving motor 703 for driving the driving wheels 702 and 702' And an electronic weld line and mechanism tracking adjuster 706 for adjusting weld line tracking.

A plurality of lamps (R, Y, G) for displaying the operation state of the arc welding carriage in a plurality of colors are installed in the side display panel 600 of the wire reel 100.

The red lamp R among the plurality of lamps R, Y, and G indicates a stop state, the yellow lamp Y indicates a standby state, and the green lamp G indicates a progress state.

The driving wheels 702 and 702 'may be made of a urethane material and may be a differential driving wheel having wear resistance.

It is preferable to employ the driven-side pre-casters 705 and 705 'so that the driven wheels can be actively rotated in directions, and the pilot pins 704 for determining the initial position so that the initial position can be determined by one- The first positioning can be performed with one touch.

The electronic welding line and mechanism tracking adjuster 706 may include a spring 706a to facilitate adjustment of the tension and utilize a seam tracking function developed in the market to detect the weld line tracker 706b according to the welding type. It is preferable to configure the apparatus so that it can be used in replacement.

Hereinafter, the operation of the arc (curved surface) and the submerged arc welding carriage capable of straight running according to the present invention constructed as described above will be described in detail.

The associated system and mechanism for tracking along the weld line 800a of the weld parent material 800 as shown in Figure 5 (a: V groove butt weld; b: I groove butt weld) (Electronic control device) 706 detects and senses the welded wire 800a so as to flexibly ride over the portion to which the spring 706a is secondarily connected.

Therefore, the determination of the position is performed by positioning the pilot locating pin 704, which receives the welding carriage 700, in the center of the weld line 800a, .

Then, the electronic control and mechanism sensor of the tracking adjuster 706 senses the weld line 800a and welds the flexible welded portion of the spring 706a along the weld line 800a.

The movement of the carriage 700 can be achieved by driving the driving wheels 702 and 702 'by driving the driving motors 703 and by using the differential device 900 as shown in FIG. 7, This is possible.

In addition, the driving wheels 702 and 702 'are made of a friction material (polyurethane material series) that raises the driving force to have heat resistance, wear resistance, and high grounding force.

In order to actively move the carriage 700 according to the groove shape of the weld line 800a, the front wheels of the carriage 700 employ the pre-casters 705 and 705 ' (Polyurethane material series) that increases the driving force to have heat resistance, abrasion resistance, and high grounding power in the same manner as in the first embodiment.

The operation state of the carriage 700 is indicated by the lamps R, Y, and G in the display panel 600 indicating the state where welding is performed. The red lamp R indicates a stopped state, Y) indicates the standby state, the green lamp (G) indicates the progress state, and a black box is additionally installed to record various events occurring during the operation, thereby assuring the quality of the weld as well as the quality of the weld .

While the present invention has been described with reference to the preferred embodiments, it is to be understood that the invention is not limited thereto and that various changes and modifications may be made therein without departing from the scope of the invention.

100: Wire reel 200: Wire feed rollers
300: wire 400: wire transfer arm
500: Solvent hopper 600: Display panel
700: carriage 701: differential
701a: Spur gears 702 and 702 ': Driving wheels
703: Driving motor 704: Pilot pin
705, 705 ': Free side caster 706: Seam line tracking regulator
706a: spring 800: welding base material
800a: weld line 900: differential
R, Y, G: Lamp

Claims (7)

Which includes a wire reel 100 and a wire feeding roller 200, a wire 300, a wire feeding hopper 400, a solvent hopper 500, a display panel 600, and a carriage 700, In a welding carriage;
The carriage 700 includes drive wheels 702 and 702 'that include a differential gear 701 made up of a spur gear 701a to correct the number of rotations inside and outside the curved portion of the base material, A pilot pin 704 for determining the first position, a driven-side pre-casters 705 and 705 'for easy turning in the left-right direction, and a driving motor 703 for driving the driving wheels 702 and 702' A curved and straight running submerged arc weld carriage consisting of an electronic weld line and a mechanism tracing adjuster (706) that adjusts weld line tracing. 2. The arc welding carriage as claimed in claim 1, wherein a plurality of lamps (R, Y, G) are provided on the side of the wire reel (100) And a straight running submerged arc welding carriage featuring a curved and straight running submerged arc welding carriage. The method of claim 2, wherein the red lamp (R) among the plurality of lamps (R, Y, G) represents a stop state, the yellow lamp (Y) represents a standby state, Wherein the curved and straight travelable submerged arc welding carriage is characterized in that: The submerged arc welding carriage according to claim 1, wherein the driving wheels (702, 702 ') are made of a urethane material. The submerged arc welding carriage according to claim 1, wherein the driven-side pre-casters (705, 705 ') are employed so that the driven wheels can be actively turned in directions. The submerged arc welding carriage according to claim 1, wherein the first position is determined by one-touch using the pilot pin (704). The method according to claim 1, wherein the weld line tracking adjuster (706) is provided with a spring (706a) to facilitate adjustment of the tension and to enable the weld line tracker (706) Travelable submerged arc welding carriage.
KR1020160023260A 2016-02-26 2016-02-26 Submerged arc welding carriage available curved and straight running KR101799324B1 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108544158A (en) * 2018-07-17 2018-09-18 刘道灵 A kind of intermetallic composite coating automatic spot-welding device
KR20190053456A (en) 2017-11-10 2019-05-20 대우조선해양 주식회사 Carriage guide apparatus for welding structure members
KR20200034257A (en) 2018-09-21 2020-03-31 대우조선해양 주식회사 SAW apparatus with curve driving structure
CN113333924A (en) * 2021-08-05 2021-09-03 宝嘉智能科技(南通)有限公司 Intelligent welding machine for metal pressure container

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200262882Y1 (en) * 2001-11-09 2002-03-18 차내훈 Submerged Arc Auto Welding Machine with Two Electrode
KR101060003B1 (en) * 2008-09-26 2011-08-29 삼성중공업 주식회사 Welding seam tracking robot

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20190053456A (en) 2017-11-10 2019-05-20 대우조선해양 주식회사 Carriage guide apparatus for welding structure members
CN108544158A (en) * 2018-07-17 2018-09-18 刘道灵 A kind of intermetallic composite coating automatic spot-welding device
KR20200034257A (en) 2018-09-21 2020-03-31 대우조선해양 주식회사 SAW apparatus with curve driving structure
CN113333924A (en) * 2021-08-05 2021-09-03 宝嘉智能科技(南通)有限公司 Intelligent welding machine for metal pressure container
CN113333924B (en) * 2021-08-05 2021-10-01 宝嘉智能科技(南通)有限公司 Intelligent welding machine for metal pressure container

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