KR20170057880A - Device for scarfing slab, and control method thereof - Google Patents
Device for scarfing slab, and control method thereof Download PDFInfo
- Publication number
- KR20170057880A KR20170057880A KR1020150160818A KR20150160818A KR20170057880A KR 20170057880 A KR20170057880 A KR 20170057880A KR 1020150160818 A KR1020150160818 A KR 1020150160818A KR 20150160818 A KR20150160818 A KR 20150160818A KR 20170057880 A KR20170057880 A KR 20170057880A
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- South Korea
- Prior art keywords
- nozzle unit
- unit
- scarping
- casting
- moving
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/126—Accessories for subsequent treating or working cast stock in situ for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/06—Machines, apparatus, or equipment specially designed for scarfing or desurfacing
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a scraper scarifying apparatus for sparring corners of a cast steel and a control method thereof.
The slabs produced in the continuous casting process are cut to a suitable length after molding, heated in a reheating furnace, and then put into a rolling mill to produce hot-rolled coils. However, the cast steel produced in the continuous casting process often has a corner crack in the corner area. Particularly, in the case of steel such as medium carbon steel having a swelling reaction, the generation of corner cracks is severe.
Corner cracks in cast steel can lead to operating accidents such as sheet breakage in the rolling process and cause edge scab defects in the produced hot rolled coils, which may necessitate a significant amount of cutting of the hot rolled coil corners. Therefore, the cast steel of which the corner crack is liable to occur has been scarfing to remove the edge portion before the rolling process. In addition, since the sharp edges of the cast steel shrink the life span of the rolling roll by intensively wiping a specific portion of the rolled roll during the rolling process, scarping of the edge of the cast steel was required for the protection of the rolling roll.
Conventionally, a scarfing nozzle such as the example of U.S. Patent No. 3,254,696 was carried by a worker and scarfing was performed by a method of sparging the edge of the billet. However, this method has a very high workload and risk of safety accidents because the worker must work in a poor environment by wearing a heat shield, and the surface after the scarfing is uneven due to the difficulty of keeping the scarifying nozzle stable during the work process .
Korean Patent Laid-Open Publication No. 10-2012-0001823 has proposed a method for achieving faster and more stable scarping by sparging corner portions of a cast steel using a scarifying nozzle while moving a cast steel.
However, since the scarfing device is difficult to stably transport the cast material, scarring nozzles may be damaged due to collision between the scarfing nozzle and the end of the casting strip at the beginning of the scarfing operation, resulting in a great loss.
In consideration of such a problem, conventionally, scarfing has been performed except for a part of the edge of the end of the casting, and then the operator has removed the edge of the end of the casting through a grinding operation or the like. However, since the work for removing the edge of the end of the casting slab is to be performed after cooling the slab, it is difficult to work because the work is troublesome, and the scarfed cast slab is difficult to be heated again from the cold state .
In addition, the scraps transferred in the scarping process may have variable widths or some skews sometimes. In the conventional scarping device, it is difficult to realize uniform edge scarping when such a problem occurs.
An embodiment of the present invention is directed to a scant scarf apparatus capable of preventing collision between a cast steel and a nozzle unit by performing scaping in a state in which a cast steel tip and a nozzle unit are accurately positioned at a scarping position, Control method.
Further, an embodiment of the present invention is to provide a scrapping apparatus and a method of controlling the scrapping apparatus capable of performing scaping with respect to the entire area of a corner of a billet.
Another object of the present invention is to provide a scrap scarping apparatus and a control method therefor which enable the nozzle unit to follow such a displacement and realize stable scarping when the width of the scrap or the irregular transfer occurs in the scarping process.
According to an aspect of the present invention, there is provided a nozzle unit comprising: a nozzle unit for scarifying a corner portion of a casting; A moving device for moving the nozzle unit closer to or away from the scaping position of the main spindle; An entrance sensing unit sensing the leading end of the casting entering into the scarping position; A width sensing unit sensing a width of the casting sheet entering the scarping position; A proximity sensing unit for sensing a tip of the casting in proximity to the scarping position after sensing the entrance sensing unit; A nozzle position sensing unit for sensing a position of the nozzle unit moving to the scarping position; And a control unit for controlling movement and scarping operation of the cast steel and the nozzle unit.
The entrance sensing unit may be disposed before the scarping position, the width sensing unit may be disposed before the insertion sensing unit, and the proximity sensing unit may be disposed between the entrance sensing unit and the scarifying position, respectively, .
Wherein the moving device comprises: a transverse moving part supported on a frame of the scarifying device and moving in a transverse direction intersecting with the feeding direction of the casting piece; And a vertically moving part for supporting the nozzle unit in a state where the transverse direction is installed on the moving part and implementing up and down movement of the nozzle unit.
The transverse direction moving part being supported by the frame so as to be movable in a lateral direction; A first transverse driving unit for transversely moving the first moving body; A second moving body movably supported on the first moving body in a lateral direction; And a second lateral driving unit for moving the second moving body in a lateral direction.
The nozzle unit may include an upper nozzle unit scouring an upper corner portion where an upper surface and a side of the casting meet, and a lower nozzle unit scouring a lower corner portion where the lower surface and the side face meet, A first vertically moving part supported by the second moving body and moving the upper nozzle unit vertically and a second vertically moving part supported by the second moving body and moving the lower nozzle unit vertically.
Wherein the upper nozzle unit includes an upper guide unit protruding from the upper nozzle unit so as to protrude toward the entering side of the upper nozzle unit and maintaining an interval between the upper nozzle unit and the upper surface of the casting, The lower nozzle unit may include a lower guide unit that is provided to protrude from the lower nozzle unit toward the entering side of the main nozzle and maintains a gap between the lower nozzle unit and the bottom of the casting nozzle.
The upper nozzle unit may further include a lateral guide unit contacting the side surface of the casting member to maintain a space between the upper nozzle unit and the side of the casting.
The second lateral drive may include a gas cylinder that allows lateral displacement of the second moving body in accordance with the width or position variable of the casting during scarcing.
Wherein the nozzle unit includes a main spray portion for spraying oxygen and fuel gas for scarring of the billet edge, and an injector for injecting oxygen and fuel gas for preheating the leading edge of the bill at the beginning of scalloping, May be set to a large value.
The spraying angle of the initial preheating spraying part may be set to 50 to 65 degrees.
The cast scarfing apparatus may further include a camera for photographing the scarping position to confirm preheating and scarping conditions.
According to another aspect of the present invention, there is provided a casting machine comprising: a casting conveying step for conveying a screed to a scarping position so as to control the conveying of the screed so that the leading end of the casting reaches exactly the scarping position and stops; Moving the nozzle unit to a scarping position after the feedstock transfer step; A nozzle unit position determination step of sensing a position of the nozzle unit moving to the scarping position and determining whether the position of the nozzle unit is good; And a scarping step of scaping the edges of the bill if the position of the nozzle unit is determined to be good in the step of determining the nozzle unit position.
The slip conveying step may include an entrance sensing step of sensing a leading end of the casting entering the scarifying position; A width measuring step of stopping the casting and measuring the width and eccentricity of the casting when the entrance of the casting is detected in the entrance sensing step; A proximity sensing step of transferring the slab relatively slowly after the width measuring step and detecting whether the leading end of the casting reaches the set proximity position before the scarping position; And shifting the casting further by the set distance so that when the leading end of the casting is detected at the close position, the casting tip is stopped at the scarping position.
After the width measurement step, it is determined whether the main part is eccentric. If it is determined that the main part is eccentric, the eccentricity of the main part can be corrected by the correcting device.
Wherein the scarping step includes an initial preheating step of performing preheating of the tip end edge of the cast steel at a relatively large spray angle using the initial preheating jetting unit of the nozzle unit in the casting state of the casting; And a main scarifying step of performing scaping of the billet edge at a relatively small spray angle using the main jetting unit of the nozzle unit during the feeding of the billet after the initial preheating step.
The main scarping step may control a moving device that moves the nozzle unit so that the nozzle unit follows the corner of the casting, corresponding to the width or position of the screed casting.
The scarping step may perform the main scarping step after performing the initial preheating step for a set time.
The nozzle unit position determination step may determine whether the position of the nozzle unit is good based on the information of the sensing unit that senses the position of the nozzle unit and the size and position information of the transferred casting unit.
The scion scarping apparatus according to the embodiment of the present invention precisely detects the leading end of the casting screw and the nozzle unit at the scarping position through the conveyance control of the casting apparatus entering the scarping position and the position judgment control of the nozzle unit moving to the scarping position The scrapping is performed in a state where the casting is performed, so that collision between the cast steel and the nozzle unit can be prevented, and stable casting of the cast steel can be realized.
The scarf scaping apparatus according to the embodiment of the present invention can perform scaping with respect to the entire region of the billet edge since scarping is started with the leading edge corner of the billet positioned at the scarping position.
The scanting apparatus according to the embodiment of the present invention can quickly preheat the leading edge portion of the casting to minimize the variation in the time taken to preheat each edge portion at the initial stage of the scarping operation It is possible to prevent a phenomenon that one of the corners is first melted and the melt flows down, and the subsequent scarping operation can be smoothly performed.
The scarf scarf device according to the embodiment of the present invention can perform stable scarping since the nozzle unit follows such displacement even when the width of the cast steel is varied or irregularly transferred in the scarping process.
1 is a perspective view showing the entire structure of a scarification scarifying apparatus according to an embodiment of the present invention.
2 is a perspective view illustrating a frame of a scantling scarf apparatus and apparatuses mounted thereon according to an embodiment of the present invention.
3 is a front view showing a frame of a scantling scarfing apparatus and apparatuses mounted thereon according to an embodiment of the present invention.
4 is a perspective view showing a moving device of a scantling scarifier according to an embodiment of the present invention.
FIG. 5 is a side view of a moving apparatus and an upper nozzle unit and a lower nozzle unit of a scantling scarf apparatus according to an embodiment of the present invention.
6 is a perspective view of an upper nozzle unit and a lower nozzle unit of a scantling scarf apparatus according to an embodiment of the present invention.
FIGS. 7A to 7C show stepwise operations in which the upper nozzle unit and the lower nozzle unit of the scantling scarf apparatus according to the embodiment of the present invention are moved closer to and apart from the work piece.
FIG. 8 is a side view of a moving apparatus and an upper nozzle unit and a lower nozzle unit of a scantling scarf apparatus according to an embodiment of the present invention, and shows a state in which the moving apparatus is operated so that the upper and lower nozzle units follow a peripheral displacement .
FIGS. 9 and 10 illustrate sensing units for feeding and delivering a cast steel to a scarfing position in a scion scarf apparatus according to an embodiment of the present invention. FIG. 9 is a plan view, Side view.
FIG. 11 shows the spray angle of the initial preheat spray part provided in the nozzle unit of the scion scarf apparatus according to the embodiment of the present invention and the spray angle of the main spray part.
12 and 13 are flowcharts showing a control method of the scarifier scarfing apparatus according to the embodiment of the present invention.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are provided to fully convey the spirit of the present invention to a person having ordinary skill in the art to which the present invention belongs, and the present invention is not limited thereto, but may be embodied in other forms. In order to clarify the present invention, it is possible to omit the parts of the drawings that are not related to the description, and the size of the components may be slightly exaggerated to facilitate understanding.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows the overall configuration of a scantling scarfing apparatus according to an embodiment of the present invention. As shown in the figure, the scrap scarfing apparatus simultaneously scours four corners of a cast S to be conveyed in a state where the scrap S produced in a continuous casting process or the like is installed on a conveying line 10 (runout table or the like) . Of course, it is also possible to select one of the corners of the casting and scarf.
1 and 2, the scant scarf apparatus includes a
The
2 and 3, the scant scarf apparatus includes an
The moving
4 and 5, the moving
The transverse
The first transverse driving
Since the second transverse driving
The first elevating and lowering
Referring to FIG. 5, the first elevating
5 and 6, the
The
11, the
11, the
The spray angle? 1 of the
When the preheating of the four corners by the initial
5 and 6, the
7, the
The
When the
The
The
The
FIGS. 7A to 7C show steps in which the
Referring to FIG. 7A, when the billet S enters a position for scarping, the
Referring to FIG. 7B, after the position of the
On the other hand, when performing scarping, the
When the
When the scarping starts in this state, only the first moving
In the scaping process, when the width and / or the position of the slip S under conveyance is varied, the second moving
After scaping of the billet S edge is completed, the
1, the cast scarf (S) scarf apparatus of the present embodiment is provided so as to surround a front region of the
9 and 10, the scant scarf device of the present embodiment accurately moves the tip end of the cast steel S and the upper and
Before the scarping position P, the
The
Next, the operation and control method of the scantling scarifier according to the embodiment of the present invention will be described with reference to Figs. 9, 10, 12, and 13. Fig.
When a scaping object slip S is supplied to the
When the slab S enters the scarping position P, the control unit senses the incoming slab and performs a slab feed step of controlling the feed of the slab so that the leading end of the slab accurately reaches and stops at the scarifying position.
In the slip conveying step, an
The
The
The
If the leading end of the casting is detected in the
A step 722 of moving the
The nozzle unit position determination step may include determining the position of the
The slip entering the scarping position P may not enter the slip or the like, and in this state, the
When it is determined that the positions of the upper and
If it is determined in the nozzle unit
As shown in FIG. 13, the scarping step may be performed by using the initial
The scarping step may be set to perform the
In the
In the scarping step, completion of scarping is detected through a sensor for detecting whether the rear end of the cast has passed the scarping position (P), and it is determined whether the scarping is completed based on the detected completion (732). If it is determined that the scaping is completed, the
10: transfer line, 100: frame,
110: running rail, 200: upper nozzle unit,
220: upper surface nozzle, 240: first side nozzle,
270: upper guide unit, 280: lateral guide unit,
300: lower nozzle unit, 320: lower nozzle,
340: second side nozzle, 370: spacer,
380: Lower guide unit, 400: Moving device,
410: first upper and lower easel, 411: first elevating member,
412: a first elevating driving part, 420: a second elevating east part,
421: second elevating member, 422: second elevating driving portion,
430: transverse direction moving portion, 431: first moving body,
432: a first lateral driving part, 433: a second moving body,
434: second transverse driving part, 500: slag chamber,
601: calibration device, 602: entry detection unit,
603: width detection unit, 604: proximity detection unit,
605: nozzle position detection unit, 610: camera.
Claims (18)
A moving device for moving the nozzle unit closer to or away from the scaping position of the main spindle;
An entrance sensing unit sensing the leading end of the casting entering into the scarping position;
A width sensing unit sensing a width of the casting sheet entering the scarping position;
A proximity sensing unit for sensing a tip of the casting in proximity to the scarping position after sensing the entrance sensing unit;
A nozzle position sensing unit for sensing a position of the nozzle unit moving to the scarping position; And
And a control unit for controlling movement and scarping operation of the cast steel and the nozzle unit.
Wherein the entrance sensing unit is positioned before the scarping position, the width sensing unit is positioned before the entrance sensing unit, and the proximity sensing unit is positioned between the entrance sensing unit and the scarping location, Caring device.
The mobile device
A transverse moving part supported on a frame of the scarifying device and moving in a transverse direction intersecting with the feeding direction of the main piece; And
And a vertically moving part for supporting the nozzle unit in a state where the transverse direction is installed on the moving part and realizing up-and-down movement of the nozzle unit.
The transverse direction moving part
A first moving body movably supported on the frame in a lateral direction;
A first transverse driving unit for transversely moving the first moving body;
A second moving body movably supported on the first moving body in a lateral direction;
And a second transverse driving part for moving the second moving body in a lateral direction.
The nozzle unit includes an upper nozzle unit scouring an upper corner portion where an upper surface and a side of the casting meet, and a lower nozzle unit scouring a lower corner portion where the lower surface and the side face meet,
Wherein the upper and lower moving parts are supported by the second moving body and have a first vertical moving part moving the upper nozzle unit vertically and a second vertical moving part supported by the second moving body and moving the lower nozzle unit vertically, Scaping device.
Wherein the upper nozzle unit includes an upper guide unit that protrudes from the upper nozzle unit toward the entering side of the main nozzle and maintains a gap between the upper nozzle unit and the upper surface of the main barrel,
Wherein the lower nozzle unit includes a lower guide unit protruding from the lower nozzle unit so as to protrude from the lower nozzle unit and maintaining a gap between the lower nozzle unit and the bottom surface of the casting.
Wherein the upper nozzle unit further comprises a lateral guide unit contacting the side surface of the casting and maintaining a gap between the upper nozzle unit and the side of the casting.
Wherein the second transverse drive portion includes a gas cylinder that allows lateral displacement of the second moving body in accordance with the width or position variable of the casting during scarring.
Wherein the nozzle unit includes a main spray portion for spraying oxygen and fuel gas for scarring of the billet edge, and an injector for injecting oxygen and fuel gas for preheating the leading edge of the bill at the beginning of scalloping, And the initial preheating jetting portion is set to a large value.
Wherein the spray angle of the initial preheating spray portion is set to 50 to 65 degrees.
Further comprising a camera for photographing the scarping position to confirm preheating and scarping conditions.
Moving the nozzle unit to a scarping position after the feedstock transfer step;
A nozzle unit position determination step of sensing a position of the nozzle unit moving to the scarping position and determining whether the position of the nozzle unit is good; And
And a scarping step of scaping the bipartite corner when it is determined that the position of the nozzle unit is good in the nozzle unit position determination step.
The slip conveying step
Sensing an end of the casting entering the scarping position;
A width measuring step of stopping the casting and measuring the width and eccentricity of the casting when the entrance of the casting is detected in the entrance sensing step;
A proximity sensing step of transferring the slab relatively slowly after the width measuring step and detecting whether the leading end of the casting reaches the set proximity position before the scarping position; And
And moving the casting further to a set distance so that the leading end of the casting stops at the scarping position when the leading end of the casting is detected at the close position.
Determining whether the main yarn is eccentric after the width measuring step, and correcting the eccentricity of the main casting by the calibrating device when it is determined that the main yarn is eccentric.
The scarping step
An initial preheating step of performing preheating of the tip end edge of the cast steel at a relatively large injection angle by using the initial preheating jetting unit of the nozzle unit in the casting stop state;
And a main scarifying step of performing scarping of the billet edge at a relatively small spray angle using the main jetting unit of the nozzle unit during the feeding of the billet after the initial preheating step.
Wherein the main scarping step controls a moving device that moves the nozzle unit so that the nozzle unit follows the corner of the casting, corresponding to the width or position of the screed casting.
Wherein the scarping step performs the main scarping step after performing the initial preheating step for a set time.
Wherein the step of determining the position of the nozzle unit determines whether the position of the nozzle unit is good based on the information of the sensing unit for sensing the position of the nozzle unit and the size and position information of the delivered casting.
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