KR20170045544A - Light emitting diode package and manufacturing method of the same - Google Patents
Light emitting diode package and manufacturing method of the same Download PDFInfo
- Publication number
- KR20170045544A KR20170045544A KR1020150145214A KR20150145214A KR20170045544A KR 20170045544 A KR20170045544 A KR 20170045544A KR 1020150145214 A KR1020150145214 A KR 1020150145214A KR 20150145214 A KR20150145214 A KR 20150145214A KR 20170045544 A KR20170045544 A KR 20170045544A
- Authority
- KR
- South Korea
- Prior art keywords
- substrate
- lead
- light emitting
- emitting diode
- diode chip
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title abstract description 9
- 239000000758 substrate Substances 0.000 claims abstract description 113
- 238000006243 chemical reaction Methods 0.000 claims abstract description 18
- 239000002184 metal Substances 0.000 claims description 66
- 229910052751 metal Inorganic materials 0.000 claims description 66
- 229920005989 resin Polymers 0.000 claims description 32
- 239000011347 resin Substances 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 20
- 239000007769 metal material Substances 0.000 claims description 16
- 239000011248 coating agent Substances 0.000 claims description 15
- 238000000576 coating method Methods 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 12
- 239000004020 conductor Substances 0.000 claims description 4
- 229910000679 solder Inorganic materials 0.000 abstract description 10
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 5
- 239000004065 semiconductor Substances 0.000 description 4
- 238000005476 soldering Methods 0.000 description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000005530 etching Methods 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 239000004954 Polyphthalamide Substances 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 2
- 229910052737 gold Inorganic materials 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 229920006128 poly(nonamethylene terephthalamide) Polymers 0.000 description 2
- 229920006375 polyphtalamide Polymers 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/50—Wavelength conversion elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12041—LED
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Led Device Packages (AREA)
Abstract
Description
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a light emitting diode package and a method of manufacturing the same. More particularly, the present invention relates to a light emitting diode package capable of reducing a defect rate of surface mounting of the light emitting diode package.
The light emitting diode package can be roughly divided into a top light emitting diode package and a side view light emitting diode package. Among these, the side view light emitting diode package is widely used as a light source for a backlight of a display device in which light is incident on a side surface of a light guide plate. In recent years, the side-view light-emitting diode package has been used for various purposes besides the backlight of the conventional display device.
Typically, the side view light emitting diode package includes a cavity for mounting the light emitting diode chip on the front surface of the housing, and the leads extend outward from the inside of the housing through the bottom surface of the housing and are electrically connected to the light emitting diode chip in the cavity. At this time, the leads in the housing are called internal leads, and the leads exposed to the outside of the housing are called external leads.
1 is a view showing a conventional light emitting diode package.
1, a
The
In this state, the
As the
One of the problems to be solved by the present invention is to provide a light emitting diode package that can be stably coupled when the light emitting diode package is mounted on the electrodes of the external substrate and a method of manufacturing the same.
The present invention provides a semiconductor device comprising: a substrate; A first lead formed on one side of the substrate; A second lead disposed on the other side of the substrate, the second lead being spaced apart from the first lead; A light emitting diode chip disposed on the first lead and the second lead so as to be in electrical contact with the first lead and the second lead, respectively; A housing formed on the substrate to surround the light emitting diode chip; And a wavelength conversion unit formed on an upper portion of the LED chip, wherein the first lead and the second lead are formed so as to be in contact with a side surface and a bottom surface of the substrate, respectively, Diode package.
According to another aspect of the present invention, there is provided a method of manufacturing a semiconductor device, comprising: coating a metal material on opposite sides of a substrate; Forming at least one slit of the substrate coated with the metal material; Removing the coated metal material on either side of the substrate; Bonding a metal plate to the substrate from which the metal material has been removed; Forming a pattern for mounting the light emitting diode chip on the bonded metal plate; Mounting one or more light emitting diode chips on the formed pattern; Forming a wavelength conversion unit on the at least one light emitting diode chip; Molding the resin to surround the at least one light emitting diode chip and the wavelength converting portion; And cutting the light emitting diode package with reference to the at least one light emitting diode chip.
According to the present invention, the contact area between the leads and the solder portion is widened by relatively increasing the curved surface of the leads of the LED package, so that when the LED package is mounted on the electrodes of the external substrate, There is an effect that can be.
1 is a view showing a conventional light emitting diode package.
2 is a perspective view illustrating a light emitting diode package according to an embodiment of the present invention.
3 is a view illustrating a process of soldering an LED package according to an embodiment of the present invention to an external electrode.
4 is a view for explaining a method of manufacturing a light emitting diode package according to an embodiment of the present invention.
A light emitting diode package according to an embodiment of the present invention includes a substrate; A first lead formed on one side of the substrate; A second lead disposed on the other side of the substrate, the second lead being spaced apart from the first lead; A light emitting diode chip disposed on the first lead and the second lead so as to be in electrical contact with the first lead and the second lead, respectively; A housing formed on the substrate to surround the light emitting diode chip; And a wavelength conversion unit formed on an upper portion of the LED chip, wherein the first lead and the second lead are formed to be in contact with the side surface and the bottom surface of the substrate, respectively, and protrude outward from the side surface of the substrate .
At this time, the first lead and the second lead may be formed to have a width larger than the width of the substrate of the housing, and the first and second leads may be formed to contact the lower surface of the housing deviated from the position of the substrate.
And each of the first lead and the second lead includes: a lead upper portion formed to cover a part of an upper surface of the substrate; A lead side portion extending from the upper portion of the lead and covering the side surface of the substrate; And a lower portion of the lead extending from the lead side portion and configured to cover a part of the lower surface of the substrate. The upper portion of the lead may protrude outside the substrate to cover a part of the upper surface of the substrate.
The upper surface of the upper portion of the lead may be in contact with a lower surface of the housing.
In addition, the housing may be formed with a groove for exposing a part of the upper surface of the substrate between the substrate and the substrate, and the upper portion of the lead may be formed in the groove to cover a part of the upper surface of the exposed substrate.
The light emitting diode chip may be spaced apart from the substrate by the housing, and the housing may be formed between the light emitting diode chip and the substrate. The housing may be formed of a white resin reflecting light emitted from the light emitting diode chip.
The surface exposed to the outside of the first lead and the second lead may be coated with a conductive material, and the housing may be formed to surround the wavelength converting portion.
According to another aspect of the present invention, there is provided a method of fabricating a light emitting diode package, including: coating a metal material on opposite sides of a substrate; Forming at least one slit of the substrate coated with the metal material; Removing the coated metal material on either side of the substrate; Bonding a metal plate to the substrate from which the metal material has been removed; Forming a pattern for mounting the light emitting diode chip on the bonded metal plate; Mounting one or more light emitting diode chips on the formed pattern; Forming a wavelength conversion unit on the at least one light emitting diode chip; Molding the resin to surround the at least one light emitting diode chip and the wavelength converting portion; And cutting the light emitting diode chip based on the one or more light emitting diode chips.
In this case, the first step of molding the resin on the upper part of the metal plate such that the upper surface of the at least one light emitting diode chip is exposed before the wavelength conversion part is formed; And dicing a portion of the wavelength converting portion and the first molding resin after the wavelength converting portion is formed, and the step of molding the resin may be a second molding.
The dicing may be performed based on the at least one light emitting diode chip.
The method may further include forming a groove having a length in one direction by removing the metal material coated on the rear surface of the substrate to which the metal plate is bonded.
The method may further include coating a conductive material on the metal plate and the coated metal material before mounting the at least one light emitting diode chip.
Preferred embodiments of the present invention will be described more specifically with reference to the accompanying drawings.
FIG. 2 (a) is a perspective view illustrating a light emitting diode package according to an embodiment of the present invention, and FIG. 2 (b) is a cross-sectional view illustrating a light emitting diode package according to an embodiment of the present invention.
2, the light
The
The
The
In other words, the
The
The light
The
A groove may be formed in the upper portion of the housing 140 (the direction in which the light emitted from the light emitting
As described above, the
As described above, the
3 is a view illustrating a process of soldering an LED package according to an embodiment of the present invention to an external electrode.
Soldering of the light emitting
3 (a), the light emitted from the
At this time, as shown in FIG. 3 (b), the
The
4 is a view for explaining a method of manufacturing a light emitting diode package according to an embodiment of the present invention.
A method of manufacturing the light emitting
As shown in FIG. 4A, the
Then, as shown in FIG. 4B, two slits S1 and S2 passing through the
Then, the
As described above, the
A groove (H) is formed in the first metal plate (21) formed on the lower surface of the substrate (110). The groove portion H is formed between the first slit S1 and the second slit S2 and is formed in the longitudinal direction of the first slit S1 and the second slit S2. The groove portion H is formed to have a width smaller than the width of the first slit S1 and the second slit S2 and is formed by etching only the
Then, a metal coating is formed on the lower surface of the
4F, the entirety including the inner surfaces of the first slit S1 and the second slit S2 except for the
In the state that the pattern portion P and the groove portion H are formed in the
Since the coating member C is coated only on the
4I, the adhesive member D is formed on the pattern portion P formed on the
After the light emitting
The
The
As described above, the
Then, the
Then, the
After the formed
Then, as shown in FIG. 4P, cutting is performed in the vertical direction so that the thickness of the
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It should be understood that the scope of the present invention is to be understood as the scope of the following claims and their equivalents.
100: Light emitting diode package
110: substrate 120: light emitting diode chip
132: first lead 134: second lead
140: housing 150: wavelength converter
200: solder part 212: first electrode
214: second electrode
21: first metal plate 23: second metal plate
S1, S2: First and second slits
25: third metal plate C: coating member
P: pattern portion H: groove portion
D: Adhesive member 27:
Claims (16)
A first lead formed on one side of the substrate;
A second lead disposed on the other side of the substrate, the second lead being spaced apart from the first lead;
A light emitting diode chip disposed on the first lead and the second lead so as to be in electrical contact with the first lead and the second lead, respectively;
A housing formed on the substrate to surround the light emitting diode chip; And
And a wavelength conversion unit formed on the light emitting diode chip,
Wherein the first lead and the second lead are formed so as to be in contact with side surfaces and a bottom surface of the substrate, respectively, and protrude outward from a side surface of the substrate.
The width of the substrate being larger than the width of the substrate of the housing,
Wherein the first lead and the second lead are brought into contact with a lower surface of the housing which is out of position of the substrate.
A lead upper portion formed to cover a part of the upper surface of the substrate;
A lead side portion extending from the upper portion of the lead and covering the side surface of the substrate; And
And a lower portion of the lead extending from the lead side portion and configured to cover a part of the lower surface of the substrate.
And the upper portion of the lead protrudes outside the substrate to cover a part of the upper surface of the substrate.
The width of the substrate being larger than the width of the substrate of the housing,
And an upper surface of the lead upper portion is in contact with a lower surface portion of the housing.
Wherein the housing has grooves formed between the substrate and the substrate to expose a part of the upper surface of the substrate,
And the upper portion of the lead is located in the groove to cover a part of the upper surface of the exposed substrate.
Wherein the light emitting diode chip is spaced apart from the substrate by the housing.
Wherein the housing is formed between the light emitting diode chip and the substrate.
Wherein the housing is formed of a white resin that reflects light emitted from the light emitting diode chip.
Wherein a surface of the first lead and the second lead exposed to the outside is coated with a conductive material.
And the housing is configured to surround the wavelength converting portion.
Forming at least one slit of the substrate coated with the metal material;
Removing the coated metal material on either side of the substrate;
Bonding a metal plate to the substrate from which the metal material has been removed;
Forming a pattern for mounting the light emitting diode chip on the bonded metal plate;
Mounting one or more light emitting diode chips on the formed pattern;
Forming a wavelength conversion unit on the at least one light emitting diode chip;
Molding the resin to surround the at least one light emitting diode chip and the wavelength converting portion; And
And cutting the at least one light emitting diode chip with reference to the at least one light emitting diode chip.
First molding the resin on the metal plate so that the upper surface of the at least one light emitting diode chip is exposed before forming the wavelength converter; And
Further comprising dicing a portion of the wavelength converting portion and the first molding resin after the wavelength converting portion is formed,
Wherein the molding of the resin is a second molding.
Wherein the dicing step comprises dicing the at least one light emitting diode chip based on the at least one light emitting diode chip.
Further comprising forming a groove having a length in one direction by removing a metal material coated on a rear surface of the substrate to which the metal plate is bonded.
Further comprising coating a conductive material on the metal plate and the coated metal material before mounting the at least one light emitting diode chip.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150145214A KR20170045544A (en) | 2015-10-19 | 2015-10-19 | Light emitting diode package and manufacturing method of the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150145214A KR20170045544A (en) | 2015-10-19 | 2015-10-19 | Light emitting diode package and manufacturing method of the same |
Publications (1)
Publication Number | Publication Date |
---|---|
KR20170045544A true KR20170045544A (en) | 2017-04-27 |
Family
ID=58702690
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020150145214A KR20170045544A (en) | 2015-10-19 | 2015-10-19 | Light emitting diode package and manufacturing method of the same |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR20170045544A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101971436B1 (en) * | 2017-12-22 | 2019-04-23 | 주식회사 에이유이 | COB type LED package capable of top view and side view mounting and manufacturing method thereof |
JP2020129690A (en) * | 2020-05-08 | 2020-08-27 | 日亜化学工業株式会社 | Manufacturing method of light source device |
JP2020150265A (en) * | 2017-04-28 | 2020-09-17 | 日亜化学工業株式会社 | Light-emitting module |
-
2015
- 2015-10-19 KR KR1020150145214A patent/KR20170045544A/en unknown
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2020150265A (en) * | 2017-04-28 | 2020-09-17 | 日亜化学工業株式会社 | Light-emitting module |
KR101971436B1 (en) * | 2017-12-22 | 2019-04-23 | 주식회사 에이유이 | COB type LED package capable of top view and side view mounting and manufacturing method thereof |
JP2020129690A (en) * | 2020-05-08 | 2020-08-27 | 日亜化学工業株式会社 | Manufacturing method of light source device |
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