KR20160146238A - hexagon LED module - Google Patents
hexagon LED moduleInfo
- Publication number
- KR20160146238A KR20160146238A KR1020150083228A KR20150083228A KR20160146238A KR 20160146238 A KR20160146238 A KR 20160146238A KR 1020150083228 A KR1020150083228 A KR 1020150083228A KR 20150083228 A KR20150083228 A KR 20150083228A KR 20160146238 A KR20160146238 A KR 20160146238A
- Authority
- KR
- South Korea
- Prior art keywords
- led chip
- led
- electrode pattern
- package
- line
- Prior art date
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
- F21K9/23—Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S2/00—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
- F21S2/005—Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction of modular construction
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V19/00—Fastening of light sources or lamp holders
- F21V19/001—Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
- F21V19/003—Fastening of light source holders, e.g. of circuit boards or substrates holding light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L25/00—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof
- H01L25/03—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes
- H01L25/04—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers
- H01L25/075—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00
- H01L25/0753—Assemblies consisting of a plurality of individual semiconductor or other solid state devices ; Multistep manufacturing processes thereof all the devices being of a type provided for in the same subgroup of groups H01L27/00 - H01L33/00, or in a single subclass of H10K, H10N, e.g. assemblies of rectifier diodes the devices not having separate containers the devices being of a type provided for in group H01L33/00 the devices being arranged next to each other
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
- H01L2924/10—Details of semiconductor or other solid state devices to be connected
- H01L2924/11—Device type
- H01L2924/12—Passive devices, e.g. 2 terminal devices
- H01L2924/1204—Optical Diode
- H01L2924/12041—LED
Abstract
Description
The present invention not only improves heat dissipation characteristics of the LED chip, but also can arrange the LED chips in series or in parallel so that a desired number of LED chips can be cut and used according to the output of the lamp, To a hexagonal LED module.
The present invention also relates to a hexagonal LED module applicable to various types of LED lamps, such as a spherical lamp, because it can be bent and used according to the structure of a lamp.
LED lamps are lighting devices using LEDs that emit high-brightness light with low power. They are used in backlighting of TVs and various lighting means, and are attracting attention as next-generation lighting.
Fluorescent lamps contain fluorescent substances, and when they are disposed of, these fluorescent substances cause environmental pollution. Recently, the use of fluorescent lamps has been regulated. Accordingly, LED lamps in the form of fluorescent lamps are being developed.
When the forward voltage is applied to the LED for the lamp, the energy of the electrons generated by the electromagnetic induction is generated as the light energy and the thermal energy. At this time, the two are in inverse proportion to each other As a result, the generation of photons can be increased depending on how quickly the heat generated inside the LED is removed.
LEDs have characteristics that maximize light output and optical efficiency when maintaining an active temperature of about 25-55 degrees Celsius, and can maintain durability. That is, other than the heat required for proper electron activation, photon generation is reduced, and the excessive amount of current due to heat lowers the bonding force of the atomic structure, and the LED is destroyed. This heat generation problem occurs when a high-brightness, high-power LED is manufactured for use as an illumination, and it is necessary to design the LED so that heat other than the heat required for the electronic activity can be rapidly discharged.
Various technologies have been developed to solve such problems, and examples thereof are
Most conventional LEDs are undergoing package design to solve the heat dissipation problem described above, and the high-wattage LED thus manufactured is referred to as a power LED.
Typically, LEDs are made up of LED chips or packages mounted on a PCB. In this conventional LED, a current is inputted to the positive electrode of the LED chip through the thin copper foil circuit layer of the PCB, and outputted to the minus (-) electrode through the LED chip to emit light. At this time, the thin copper-clad circuit layer of the PCB can not increase the current-carrying property of the copper foil, so that the current resistance generated from the LED chip and the circuit and the heat generated simultaneously with the generation of photons from the chip are transmitted to the heat sink In addition, since the heat radiation method is indirectly carried out to emit light, the heat dissipation can not be performed effectively compared to the generated heat, so there is a limit to implement the power LED.
In addition, a conventional LED module for a lamp (COB or PCB) is made by mounting a plurality of LEDs on a single PCB (PCB) through an SMT process. At this time, many heavy metals (lead) and pollutants (pollutants such as sulfuric acid generated during the corrosion process) are discharged. And it is difficult to control the output of the LED module. That is, since the shape and output of the LED module (PBA) made of the conventional PCB are already determined, it is necessary to fabricate the LED module (PBA) having the desired shape and output again in order to manufacture the lamp having different shapes and outputs, The development of modules (PBA) takes a lot of time and money. In addition, there is a disadvantage that the remaining LED module (PBA) which is left in the production discontinuance of the product is inevitably discarded.
In addition, the conventional LED module is formed by installing a plurality of LED chips on a rigid circuit board, and it has a disadvantage in that various types of lamps can not be manufactured when a lamp is manufactured due to insufficient bending properties.
Further, the conventional LED module (PBA) has a hard flat board shape, which makes it difficult to manufacture a lamp having a curvature such as a sphere or an ellipse.
SUMMARY OF THE INVENTION It is an object of the present invention to provide a hexagonal LED module capable of improving heat dissipation characteristics, stabilizing a light source, preventing a voltage drop, and obtaining a high output.
Further, according to the present invention, an LED chip unit may be repeatedly formed in a honeycomb shape, expanded in a honeycomb shape in accordance with the shape and purpose of a lamp to be produced, and disposed adjacently to each other to easily produce a lamp having a spherical or oval- And to provide a hexagonal-flip LED module.
Another object of the present invention is to provide a hexagonal LED module in which an electrode pattern (lead package) for supplying power to the LED chip can serve as a heat sink, thereby enhancing heat dissipation effect, thereby minimizing power consumption and maintaining maintenance. do.
According to an aspect of the present invention, there is provided a hexagonal LED module including: an electrode pattern made of a conductive material; an LED chip fixed to a plurality of LED chip fixing parts formed on the electrode pattern; and a reflector, Wherein the electrode pattern has a feed line formed at a center between a plurality of LED chip fixing portions, a ground line formed at an outer edge of the LED chip fixing portion, And a package coupling bend portion that is bent toward the front surface of the electrode pattern and buried in the package is formed, and at least one package coupling hole is formed in the package coupling bend portion and the LED chip mounting portion, The bottom surface of the package is prevented from protruding to the back surface of the electrode pattern, So that the heat dissipation can be performed quickly.
It is preferable that a virtual cutting line is formed across each of the feed lines and the ground line so that a part of the electrode pattern can be cut as necessary.
The LED chips may be connected in parallel or in series with neighboring LED chips.
The package may be made of an insulating material, and the electrode pattern and the package may be combined by an insert injection molding method.
The electrode pattern includes six LED chip fixing parts arranged in a radial fashion around a central power supply line so that a plurality of LED modules can be installed adjacent to each other, The LED modules are connected to each other in the manufacturing process and are connected to each other so that they can be separated. After the LED modules are mounted on the outer sides of the LED modules on both sides of the LED modules, A lead line is formed to allow the LED chip to be installed while pulling the electrode pattern.
As described above, the hexagonal LED module according to the present invention maximizes the cross-sectional area of the electrode pattern for mounting the LED chip, so that the voltage drop and the heat generated in the LED chip can be dissipated in the shortest time.
In addition, the present invention maximizes the cross-sectional area of the electrode and minimizes the resistance to smooth the flow of electrons flowing through the electrode pattern, thereby improving the flow of electrons and maximizing the surface resistance generated on the surface of the LED chip, There is an advantage that the descent can be minimized.
Further, according to the present invention, since the electrode pattern is in direct contact with the LED chip in a large area, the cross-sectional area of the positive electrode of the LED chip is increased, and the thermal balance between the LED chip and the positive electrode is rapidly performed, And the resistance of the LED chip is stabilized and the current is stabilized. Accordingly, it is possible to easily implement the driving by the constant current in the designing of the converter.
Further, according to the present invention, it is possible to form a virtual cut line in an electrode pattern, to separately use only a desired number of LED chip packages, and to form a coupling hole in an electrode pattern between a plurality of LED chips, The module can be expanded to a honeycomb shape, and an LED lamp of a desired shape and output can be manufactured as needed.
In addition, the hexagonal LED module has a structure that can be directly coupled to the PCB or the body of the lighting or the heat sink by soldering, bolt, or rivet, so that it is easy to assemble and simplify the process.
In addition, the hexagonal LED module according to the present invention utilizes a lead package necessary for a semiconductor manufacturing process as an electrode pattern and a heat sink, thereby achieving not only electrical stability but also excellent heat radiation effect. Because it can be assembled directly, it is more cost effective than conventional LED lighting, and is an eco-friendly method that does not emit pollutants.
1 is a perspective view of an example of a hexagonal LED module according to the present invention;
2 is a perspective view of another example of a hexagonal LED module according to the present invention.
3 is a perspective view of an example of an electrode pattern constituting a hexagonal LED module according to the present invention.
4 is a plan view of an example of a hexagonal LED module according to the present invention.
5 is an enlarged cross-sectional view of a part of a hexagonal LED module according to the present invention.
6 is a plan view showing a state in which LED chips of the hexagonal LED module according to the present invention are connected in parallel to each other
7 is a plan view showing a state in which LED chips of a hexagonal LED module according to the present invention are connected to each other in series;
8 is a plan view of another example of the hexagonal LED module according to the present invention.
While the invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. It is to be understood, however, that the invention is not to be limited to the specific embodiments, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention.
Like reference numerals are used for like elements in describing each drawing. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
The present invention not only improves heat dissipation characteristics of heat generated from the LED chip but also arranges the LED chips in series or parallel so that the desired number of LED chips can be cut and used according to the output of the lamp.
In addition, since the electrode pattern has a hexagonal shape, it is easy to manufacture spherical or circular lamps by assembling.
First, although the
As shown in FIGS. 1 and 8, the
That is, as shown in FIG. 4, the
The
As shown in FIGS. 1 and 8, the
1 and 8, the
As shown in Fig. 1, the
1 and 8 show an example in which one
The
That is, the ground lines 11 are integrally connected to the outside of the plurality of LED
6 and 7, the
As described above, the LED module according to the present invention includes the
The
The
Accordingly, it is preferable that the
As shown in FIG. 5, the
3 and 5, the fixing means is bent toward the front surface of the
As shown in FIG. 5, the package
In addition, at least one
Since the
The
The
A variety of wiring methods can be used, but it is preferable to connect the feed line and / or the ground line by wire bonding.
The
The LED chips 20 installed in the
FIG. 6 shows an example in which neighboring
FIG. 7 shows an example in which neighboring
FIGS. 1 and 8 show the
As shown in FIG. 1, a plurality of
When a plurality of LED modules are arranged, a
Further, as shown in Fig. 1, a
10:
11: Ground line
12:
12b: package bonding
13: Connection
14: Continuous
20: LED chip
30:
40: wire
Claims (7)
The electrode pattern 10 includes a feed line 12 at the center between the plurality of LED chip fixing portions 10f and a ground line 11 at the outer edge of the LED chip fixing portion 10f, The end of the feeding line 12 opposed to the LED chip fixing portion 10f is bent toward the front of the electrode pattern 10 to form a package bonding bend portion 12b buried in the package 30, 12b and the LED chip fixing portion 10f are formed with at least one package coupling hole 12h so that the package 30 is fixed by the package coupling bend portion 12b and the package coupling hole 12h, So that the electrode pattern is prevented from protruding from the back surface of the pattern (10), so that the electrode pattern is interposed in the heat dissipating means of the lamp so that the heat radiation can be performed quickly.
And a virtual cutting line (10c) is formed across each of the feed lines and the ground line so that a part of the electrode pattern can be cut as necessary.
Wherein the LED chip (20) is connected in parallel with the neighboring LED chip (20).
Wherein the LED chip (20) is connected in series with a neighboring LED chip (20).
Wherein the package (30) is made of an insulating material, and the electrode pattern and the package are coupled by an insert injection molding method.
Wherein the LED chip (20) is connected to a feed line and / or a ground line by wire bonding.
The electrode pattern 10 includes six LED chip fixing portions 10f formed radially around a central feed line so that a plurality of hexagonal LED modules 1 can be installed adjacently, The LED modules are connected to each other in a manufacturing process and are connected to each other so that they can be separated after the LED module is completed. Wherein a continuous supply lead line (14) formed at a trailing hole or a trailing groove constant interval is formed to allow the LED chip to be installed while pulling the electrode pattern.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020150083228A KR101753120B1 (en) | 2015-06-12 | 2015-06-12 | hexagon LED module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020150083228A KR101753120B1 (en) | 2015-06-12 | 2015-06-12 | hexagon LED module |
Publications (2)
Publication Number | Publication Date |
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KR20160146238A true KR20160146238A (en) | 2016-12-21 |
KR101753120B1 KR101753120B1 (en) | 2017-08-17 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020150083228A KR101753120B1 (en) | 2015-06-12 | 2015-06-12 | hexagon LED module |
Country Status (1)
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KR (1) | KR101753120B1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100997172B1 (en) | 2009-06-02 | 2010-11-29 | 주식회사 인성전자 | Led package and led radiant heat device, and led socket device using the same |
KR20110051071A (en) | 2009-11-09 | 2011-05-17 | 주식회사 렉스모바일 | Heat emission unit for led fluorescent lamp |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100254119A1 (en) | 2007-11-20 | 2010-10-07 | Showa Denko K.K. | Light source connection member, light emitting device and display device |
JP5757169B2 (en) | 2011-06-10 | 2015-07-29 | 東芝ライテック株式会社 | LED lighting fixtures |
KR101301719B1 (en) | 2013-01-24 | 2013-09-10 | 주식회사 트루스타 | Electrode module for led lamp |
-
2015
- 2015-06-12 KR KR1020150083228A patent/KR101753120B1/en active IP Right Grant
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100997172B1 (en) | 2009-06-02 | 2010-11-29 | 주식회사 인성전자 | Led package and led radiant heat device, and led socket device using the same |
KR20110051071A (en) | 2009-11-09 | 2011-05-17 | 주식회사 렉스모바일 | Heat emission unit for led fluorescent lamp |
Also Published As
Publication number | Publication date |
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KR101753120B1 (en) | 2017-08-17 |
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