KR20160135380A - Apparatus for Manufacturing Flexible Display Device - Google Patents

Apparatus for Manufacturing Flexible Display Device Download PDF

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Publication number
KR20160135380A
KR20160135380A KR1020150068533A KR20150068533A KR20160135380A KR 20160135380 A KR20160135380 A KR 20160135380A KR 1020150068533 A KR1020150068533 A KR 1020150068533A KR 20150068533 A KR20150068533 A KR 20150068533A KR 20160135380 A KR20160135380 A KR 20160135380A
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South Korea
Prior art keywords
window
flexible display
adhesive film
display device
present
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KR1020150068533A
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Korean (ko)
Inventor
양정석
김정식
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주식회사 와이엠케이
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Priority to KR1020150068533A priority Critical patent/KR20160135380A/en
Publication of KR20160135380A publication Critical patent/KR20160135380A/en

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Theoretical Computer Science (AREA)
  • Devices For Indicating Variable Information By Combining Individual Elements (AREA)

Abstract

The present invention relates to an apparatus for manufacturing a flexible display device, and more particularly, to a flexible display device having a cover window which is extended with curved portions on both sides of a plane portion, and which has a touch panel and a flexible display panel There is provided a method for manufacturing an apparatus, which improves a conventional method of attaching an adhesive film for bonding a touch panel and a flexible display panel provided on the inner surface of a cover window to each other, Thereby minimizing the problem of damage to the surface of the cover window or the surface of the touch panel.

Description

[0001] Apparatus for Manufacturing Flexible Display Device [

The present invention relates to an apparatus for manufacturing a flexible display device. More specifically, the present invention relates to a flexible touch panel, a display panel, and a BM (Black Matrix) display device having a cover window that extends with curved portions on both sides of a plane portion, There is provided an improvement in a conventional method of attaching an adhesive film for bonding a flexible touch panel and a display panel provided on the inner surface of a cover window to each other in manufacturing a flexible display device having a flexible film such as a film, The present invention relates to an apparatus for manufacturing a flexible display device that minimizes the problem of damaging the surface of a cover window or the surface of a touch panel by pressing the adhesive film while pressing the adhesive film without pressing the film directly.

The flexible display device can display images on the front and side surfaces using flexible display panels that can be bent.

Flexible displays can be applied to mobile devices such as mobile phones, ultra mobile PCs, electronic books and electronic newspapers.

The flexible display device has a cover window at the uppermost end of the stack to protect the flexible display panel. Since the cover window is formed in a two-dimensional planar structure, the cover window can be attached to the flexible display panel by the atmospheric pressure rolling attachment method or the vacuum face pressing method.

However, when a flexible display panel is attached to a cover window formed of a three-dimensional structure, the atmospheric pressure rolling method and the vacuum surface pressure bonding method may cause bubbles to adhere to each other during bonding to reduce the quality of the flexible display device.

The atmospheric pressure rolling attachment method bends the two-dimensional cover window and attaches to the flexible display panel. However, when the cover window is three-dimensional, it is difficult to three-dimensionally process the roller corresponding to the cover window, so that it is difficult to attach the three-dimensional cover window to the flexible display panel by the pressure rolling attachment method.

The vacuum surface pressing method can attach the flexible display panel in a three-dimensional shape to the three-dimensional cover window, but increases the equipment cost due to the configuration of the vacuum chamber.

In addition, when the adhesive film is adhered by the atmospheric pressure rolling attachment method or the vacuum face compression attachment method, the adhesive film may be lifted up on the three-dimensional curved surface of the cover window. That is, adhesion reliability is lowered.

As disclosed in Japanese Patent Application Laid-Open Publication No. 10-2014-65659 (published on May 30, 2014) as a patent document of the prior art of an apparatus for manufacturing a flexible display device according to the present invention, a method and a manufacturing method of a flexible display device There is a device. The above patent documents disclose a laminated structure for a flexible display device as a prior art, and a method of attaching a conventional adhesive film is also disclosed.

The present invention relates to a flexible display device having a cover window having a curved surface portion extending on both sides of a flat surface portion and having a touch panel and a flexible display panel attached to an inner surface of a cover window, And a problem that the surface of the cover window or the surface of the touch panel is damaged by pressing the adhesive film while pressing the adhesive film without directly pressing the adhesive film by the pushing bar to attach the adhesive film for bonding the flexible display panel to each other And a manufacturing method of the flexible display device.

In order to achieve the above object, an apparatus for manufacturing a flexible display device according to the present invention is an apparatus for manufacturing a flexible display device having curved portions on both sides,

A window jig constituting the outside of the flexible display device and having a cover window extending thereon with curved portions on both sides of the plane portion;

An adhesive film for adhering the components stacked on the inner surface of the cover window for driving the flexible display device;

An adhesive sheet provided on the window jig and the adhesive film to adhere the adhesive film to the surface of the window jig or the surface of the constituent material stacked on the inner surface of the window jig; And

And a pressing bar for pressing the adhesive film so as to be adhered to the surface of the window jig or the surface of the component stacked on the inner surface of the window jig by pressing the adhesive sheet,

Wherein the pressing bar rotates so as to maintain a perpendicular angle to the tangent of the curved portion so that a pressing force perpendicular to the tangent of the curved portion is applied to the curved portion,

And a cylindrical urethane roller composed of urethane is provided at both ends of the contact portion pressing the adhesive sheet in the push bar,

Wherein the urethane roller is supported by a cylindrical backup roller made of a metal material,

And a heater capable of raising the temperature of the window jig is installed in the window jig.

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a BENDED LAMINATION and relates to a method of attaching a new lamination method for a surface lamination that is not possible with a conventional planar lamination method.

Conventionally, in a conventional method of fixing a flat object on a flat upper table and bringing the adhesive film into contact with the tip, and then laminating the object by rotation and linear motion of the roller, an adhesive film is attached to the adhesive sheet positioned on the upper side, And adhering the adhesive film to the curved surface portion by pressing the adhesive sheet and laminating the adhesive film by rotation and linear motion of the push bar is a feature of the present invention

According to the manufacturing apparatus for a flexible display device according to the present invention, in manufacturing a flexible display device having a cover window having a curved surface portion on both sides of a flat surface portion and having a touch panel and a flexible display panel attached to the inner surface of the cover window , There is a remarkable effect that the adhesive film is pressed while pressing the adhesive film placed thereon without directly pressing the adhesive film so that the surface of the cover window or the surface of the touch panel hardly gets damaged.

Further, the pressing bar rotates in accordance with the curved surface shape of the curved surface portion so that the pushing bar pressing the adhesive sheet vertically pushes against the curved surface portion of the cover window, and the pressing force on the curved surface portion is not applied properly, There is a remarkable effect that the problem that air bubbles are generated due to failure is improved.

In addition, since urethane rollers are provided at both ends of the push bar, the pressure of the push bar is not uniformly applied to the cover window due to the step difference at both ends of the cover window, so that adhesion of the adhesive film is not properly performed, There is a remarkable effect in improving the problem of the above-mentioned problems.

In addition, a heating bar is provided to raise the temperature of the window jig on which the cover window is seated, thereby increasing the temperature of the window jig, thereby softening the adhesive film. In particular, There is a remarkable effect to be made.

1 is a perspective view of a window jig in an apparatus for manufacturing a flexible display device according to the present invention.
2 is a side view of a window jig in an apparatus for manufacturing a flexible display device according to the present invention.
3 is a front view of the main configuration of the apparatus for manufacturing a flexible display device according to the present invention, as seen from the front.
4 is a side view of a main configuration of an apparatus for manufacturing a flexible display device according to the present invention.
5 is a side view showing a state where the push bar is rotated so as to be perpendicular to the tangent of the curved surface portion of the window jig in the apparatus for manufacturing a flexible display device according to the present invention.
Fig. 6 is a perspective view of a flexible display device manufacturing apparatus according to the present invention in which both sides of an adhesive sheet are fixed by both fixing portions. Fig.
7 is an explanatory view showing a process of attaching a film to a window using an adhesive sheet and a push bar in an apparatus for manufacturing a flexible display device according to the present invention.
8 is an explanatory diagram showing a process of separating an adhesive sheet from a window after a film is attached to a window in an apparatus for manufacturing a flexible display device according to the present invention.
Fig. 9A is a side view of the adhesive film adhered to the cover window by the adhesive sheet according to the present invention, and Fig. 9B is a side view after the adhesive sheet according to the invention is separated from the adhesive film.
10 is a perspective view of a conventional flat push bar.
11 is a front view, a plan view, and a side view of a conventional flat push bar.
12 is an explanatory view for explaining a problem in the case of attaching a film to a window using a conventional flat push bar.
13 is a plan view of a push bar provided with urethane rollers at both ends according to the present invention, before assembly.
Fig. 14 is a plan view showing a state in which a push bar provided with urethane rollers at both ends thereof according to the present invention is assembled.
15 is a perspective view illustrating a structure in which a heating bar and a temperature sensor are installed in a window jig in an apparatus for manufacturing a flexible display device according to the present invention.

1 is a perspective view of a window jig in an apparatus for manufacturing a flexible display device according to the present invention.

Referring to Fig. 1, a window jig 1 for manufacturing a flexible display device according to the present invention has a configuration in which a cover window 2 having a curved side surface is adsorbed by a vacuum.

In the window jig 1 according to the present invention, a curved surface portion 28 bent in a curved shape is formed in order to adsorb the cover window 2 having a curved surface portion.

2 is a side view of a window jig in an apparatus for manufacturing a flexible display device according to the present invention.

Referring to FIG. 2, the window jig 1 according to the present invention may form a curved surface portion 28 in the vicinity of one edge and a curved surface portion in the vicinity of the other edge. This is because the curved surface portions 18 and 19 are formed on one edge or both edges of the window jig 1.

The configuration of the curved surface portion 28 of the window jig 1 according to the present invention can be changed according to the specification of the flexible display device to be manufactured.

On the window jig 1 according to the present invention, the cover window 2 is adsorbed by vacuum, and the adhesive film 3 is attached thereon.

3 is a front view of the main configuration of the apparatus for manufacturing a flexible display device according to the present invention, as seen from the front. 4 is a side view of a main configuration of an apparatus for manufacturing a flexible display device according to the present invention. 5 is a side view showing a state where the push bar is rotated so as to be perpendicular to the tangent of the curved surface portion of the window jig in the apparatus for manufacturing a flexible display device according to the present invention.

3 and 4, the main configuration of the flexible display device manufacturing apparatus according to the present invention is such that a push bar 9 is installed on a 'U' shaped push bar fixed base 8, and a push bar fixed base 8 Can be rotated by a separately installed motor 5 and a belt 10 connected to the motor.

When the push bar fastener 8 according to the present invention is rotated, the push bar 9 rotates equally as the push bar fastener 8 rotates.

The motor 5 according to the present invention is provided with a gear box for reducing the rotation rate of the motor.

Below the push bar 9 according to the present invention, there is disposed a window jig 2 to which the cover window 2 is adsorbed by vacuum.

4, in order to attach the adhesive film 3 to the cover window 2 vacuum-adsorbed on the window jig 1 according to the present invention, the adhesive sheets 3 are attached to the left and right fixing blocks 12, The adhesive film 3 is pressed against the cover window 1 while the pressing bar 9 is pressed on the adhesive sheet 22 according to the present invention .

Referring to FIG. 5, it can be seen that the pressing bar 9 according to the present invention has a configuration in which it is rotated in accordance with the center of curvature of the curved portion 18 of the cover window 2.

The pressing bar 3 is located at the tip of the curved surface portion 28 of the window jig 1 while the cover window 2 is vacuum-adsorbed to the window jig 1 according to the present invention, And is located at the center of curvature of the curved surface portion 28.

The pressing bar 9 is positioned at the center of curvature of the curved portion 18 of the cover window 2 according to the present invention and then the motor 5 for rotating the pressing bar 9 is driven to push the pressing The bar 9 is rotated so as to be perpendicular to the tangent of the curved portion 18 with respect to the curved portion 18 of the cover window 2 and at the same time the pushing bar 9 presses the adhesive film 3 against the curved portion 18 of the cover window 2 To be attached to the curved surface portion 18.

The adhesive film (3) according to the present invention is configured to press a cylinder (not shown) connected to the push bar (9).

The central axis of the motor 5 and the push bar 9 are connected by the belt 10 so that the push bar 9 is pivoted so as to be perpendicular to the tangent of the curved portion 28 in accordance with the rotation of the motor 5 do.

According to the present invention, the shape of the contact surface where the push bar 3 contacts the adhesive film 3 can be changed according to the curved surface of the curved surface portion 28, In accordance with the curvature value of the curved surface 28, as shown in Fig.

6 is a perspective view showing a state in which both sides of an adhesive sheet are fixed by both fixing blocks in an apparatus for manufacturing a flexible display device according to the present invention.

Referring to Fig. 6, the adhesive sheet 22 according to the present invention is configured such that both end portions thereof are fixed by the respective fixing blocks 12, 29. Fig.

Further, the one fixing part 12 is configured to be pulled by the cylinder 33 according to the present invention.

As a preferred embodiment of the pressure sensitive adhesive sheet 22 according to the present invention, the inside of the adhesive sheet 22 is made of a fluororesin glass fiber sheet, and an adhesive film is formed on the surface of the fluororesin sheet. The pressure-sensitive adhesive sheet 22 according to the present invention includes all conventional techniques in which a pressure-sensitive adhesive liquid is formed on the surface of a sheet composed of a fluororesin as a conventional technique.

7 is an explanatory view showing a process of attaching a film to a window using an adhesive sheet and a push bar in an apparatus for manufacturing a flexible display device according to the present invention.

7, when the cover window 2 according to the present invention is seated on the window jig 1, and the adhesive film 3 is aligned with the cover window 2, A process of adhering the adhesive film 3 to the cover window 2 while moving the adhesive sheet 22 in a rightward direction while pressing the adhesive sheet 22 is shown.

When the cover window 2 is vacuum-adsorbed on the upper surface of the window jig 1 of the present invention, the adhesive sheet 22 is moved to a position on the window jig 1. [

In the case of the pressure sensitive adhesive sheet 22 according to the present invention, the cylinder 33 and the pressure sensitive adhesive sheet are configured to have tension by the fixing blocks 12 and 29 for fixing the pressure sensitive adhesive sheet. The left fixing block 29 does not pull the adhesive sheet 22 and the right fixing block 12 is configured to pull the adhesive sheet 22 in the right direction with the cylinder 33. [

 In the process of attaching the adhesive film 3 to the cover window 2 by applying tension to the adhesive sheet 22 on the window jig 1 according to the present invention, 9 are applied to the curved portions 18, 19 vertically so that the curved portions 18, 19 are firmly adhered to the adhesive film 3 as well.

When the adhesive film 3 is attached to the cover window 2 according to the present invention, when the lower surface of the push bar 9 is directly attached to the cover window 2 while contacting the adhesive film 3, ) Is likely to be damaged.

On the other hand, the adhesive sheet 22 according to the present invention presses the adhesive sheet 22 with the rear pressing bar 9 positioned on the window jig 1 on which the cover window 2 is seated, There is an effect that damage to the surface of the cover window 2 is minimized when the adhesive film 3 is attached onto the cover window 2 while pressing the cover film 3.

That is, when the push bar 9 is pressed against the adhesive sheet 22 according to the present invention, the surface of the cover window 2 is not easily damaged when the adhesive film 3 is pressed.

8 is an explanatory view showing a process of separating an adhesive sheet from a cover window after attaching an adhesive film to a cover window in an apparatus for manufacturing a flexible display device according to the present invention.

8, after the operation of adhering the adhesive film 3 according to the present invention to the cover window 2 is completed, when the holding cylinder 29 is moved in the direction of the arrow by the separating cylinder 39, A flare is generated between the adhesive film 3 and the adhesive sheet 22 adhered to the adhesive film 2 and the adhesive sheet 22 is gradually separated from the adhesive film 22.

Fig. 9A is a side view of the adhesive film adhered to the cover window by the adhesive sheet according to the present invention, and Fig. 9B is a side view after the adhesive sheet according to the invention is separated from the adhesive film.

Referring to FIG. 9A, when the push bar 9 according to the present invention presses the adhesive sheet 22 and bonds the adhesive film 3 onto the cover window 2, 2), and the adhesive sheet 22 is temporarily adhered onto the adhesive film 3. In this case,

Referring to FIG. 9B, when the adhesive sheet 22 according to the present invention is separated from the adhesive film 3, only the adhesive film 3 is attached on the cover window 2, as shown in FIG.

10 is a perspective view of a conventional flat push bar. 11 is a front view, a plan view, and a side view of a conventional flat push bar.

10 to 11, the conventional pressing bar 13 has a flat configuration in which a portion contacting the adhesive sheet 22 or the adhesive film 3 is entirely flat.

12 is an explanatory view for explaining a problem in the case of attaching a film to a window using a conventional flat push bar.

12 (a) is a front view of the window jig 2 from the front, and FIG. 12 (b) is a top view of the window jig 2 from above.

12, when the adhesive film 3 is stuck on the cover window 2 by using the conventional flat push bars 13, the stepped portions 26 at both ends of the cover window 2 It is not possible to transmit the force to which the conventional flat pressing bar 13 adheres to the adhesive film 3 and the cover window 2. That is, the contact portion 14 of the conventional flat bar 13 can not be brought into close contact with the cover window 2 on the adhesive sheet 22, thus causing a problem of air bubbles between the adhesive film 3 and the cover window 2 do.

13 is a plan view of a push bar provided with urethane rollers at both ends according to the present invention, before assembly. Fig. 14 is a plan view showing a state in which a push bar provided with urethane rollers at both ends thereof according to the present invention is assembled.

13 to 14, the push bar 9 according to the present invention is constructed by adding a urethane roller 38, a backup roller 34 and a bearing 42 to both ends of a conventional flat bar.

According to the pushing bar 9 of the present invention, the pushing bar 9 can be brought into close contact with the entire portion of the cover window 2 that is not closely contacted due to the stepped portions 26 of the cover window 2, (2) without the occurrence of bubbles or the like.

The urethane roller 38 and the back-up roller 34 according to the present invention are inserted into the insertion grooves 35 and 39 and the bearings 42 are installed. Then, the urethane rollers 38, (34) is not separated from the push bar (9).

The reason why the urethane rollers 38 and the backup rollers 34 are provided together in the present invention is that when the load is concentrated only on the urethane rollers 38, the shaft corresponding to the shafts is bent at the center of the urethane rollers 38 The backup rollers 34 are installed together to support the urethane rollers 38.

In addition, it is difficult to match the concentric circle when machining the urethane due to the machining error, so that it is preferable that the back-up roller 34 made of a hard steel material is installed together to press uniformly.

15 is a perspective view illustrating a structure in which a heating bar and a temperature sensor are installed in a window jig in an apparatus for manufacturing a flexible display device according to the present invention.

15, when the adhesive film 3 according to the present invention is a material having a high elasticity, the adhesive film 3 may not adhere to the cover window 2 according to the present invention.

The heating rod insertion hole 20 is provided on the side surface of the circular guide 1 so that the heating rod 24 can be inserted into the window jig 1 according to the present invention. The heating rod 24 is inserted into the heating rod insertion hole 20 according to the present invention to heat the upper surface of the window jig 1. [

The temperature sensor 25 is inserted into the window jig 1 for temperature measurement of the window jig 1. [ In addition, the controller for temperature control is configured externally.

When the window jig 1 is heated as described above, heat is transferred to the adhesive film 3 seated on the window jig 1, so that the OCA attached to the adhesive film 3 is exposed, and the adhesive film 3 contacts the cover window 2 The problem that bubbles are generated due to slight exaggeration is solved. Particularly when the adhesive film is adhered to the curved portions 18 and 19 of the cover window 2 due to the rigidity of the adhesive film 3 and then the adhesive film 3 of the curved portions 18 and 19 is flickered .

In this case, the heating temperature applied to the adhesive film 3 is set so as not to exceed 80 ° C.

In the window jig 1 according to the present invention, the heating rod 24 to be inserted is inserted with a conventional cartridge heater. It is possible to attach the temperature sensor 25 to the window jig 1 and adjust the heating temperature of the window jig 1 using an external temperature controller.

A conventional cartridge heater is used in a place where a die is drilled and a heater is inserted to raise the temperature of a mold. A heat coil wound precisely on a ceramic core is carefully selected for a high-temperature special heat wire, It is a heater that is tightly packed with high purity MgO, which has good heat conduction and high temperature insulation resistance characteristics. In addition, the insulation is good, there is no risk of leakage and electric shock, and the heat generating part can be small and high heat, and the power line part can be processed in various forms. Because it is a special structure heater, it can be used for a long time under the bad condition.

In the future, a curved surface display that is curved at a certain curvature instead of a conventional flat screen is being developed. Such a curved surface display can be used not only in mobile communication terminals, monitors, TV electronic products, but also in outdoor lighting of buildings and the like.

Therefore, according to the apparatus for manufacturing a flexible display device according to the present invention, a curved display having higher quality can be produced.

The apparatus for manufacturing a flexible display device according to the present invention can be applied not only to a touch panel but also to all products to which a flexible film such as a flexible display panel and a BM film is attached.

While the preferred embodiments of the present invention have been described above using specific terms, such description is for illustrative purposes only and that various changes and modifications may be made without departing from the spirit and scope of the following claims. Day. Such modified embodiments are not to be understood individually from the spirit and scope of the present invention, but are to be regarded as falling within the scope of the appended claims.

1: window jig 2: cover window
3: Adhesive film 5: Motor
8: Presser bar 9: Presser bar
10: Belt
18, 19: curved surface portion 22: pressure sensitive adhesive sheet
12, 29: fixed block 24: heating rod
25: temperature sensor 26:
33, 39: cylinder
34: Urethane roller
38: Backup Roller (steel metal material)
40: cover 42: bearing

Claims (5)

An apparatus for manufacturing a flexible display device having curved portions on both sides,
A window jig constituting the outside of the flexible display device and having a cover window extending thereon with curved portions on both sides of the plane portion;
An adhesive film for adhering the components stacked on the inner surface of the cover window for driving the flexible display device;
An adhesive sheet provided on the window jig and the adhesive film to adhere the adhesive film to the surface of the window jig or the surface of the constituent material stacked on the inner surface of the window jig; And
And a pressing bar for pressing the adhesive film so as to be adhered to the surface of the window jig or the surface of the component stacked on the inner surface of the window jig by pressing the adhesive sheet.
The method according to claim 1,
Wherein the push bar is rotated so as to maintain a right angle with a tangent of the curved portion so that a pressing force perpendicular to the curved portion of the curved portion is applied to the curved portion.
The method according to claim 1,
Wherein a cylindrical urethane roller composed of urethane is provided at both ends of a contact portion for pressing the pressure sensitive adhesive sheet on the push bar.
The method of claim 3,
Wherein the urethane roller is supported by a cylindrical backup roller made of a metal material.
The method according to claim 1,
Wherein a heater capable of raising the temperature of the window jig is installed inside the window jig.

KR1020150068533A 2015-05-17 2015-05-17 Apparatus for Manufacturing Flexible Display Device KR20160135380A (en)

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Application Number Priority Date Filing Date Title
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170133200A (en) * 2016-05-25 2017-12-05 삼성전자주식회사 Electronic device having display with bended area and manufacturing method thereof
KR102111123B1 (en) 2019-01-09 2020-05-15 ㈜ 엘에이티 Laminator for Curved Cover Glass used Air Tube

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20170133200A (en) * 2016-05-25 2017-12-05 삼성전자주식회사 Electronic device having display with bended area and manufacturing method thereof
KR102111123B1 (en) 2019-01-09 2020-05-15 ㈜ 엘에이티 Laminator for Curved Cover Glass used Air Tube

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