KR20160069873A - Dumpling manufacturing apparatus and method thereof - Google Patents
Dumpling manufacturing apparatus and method thereof Download PDFInfo
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- KR20160069873A KR20160069873A KR1020140176035A KR20140176035A KR20160069873A KR 20160069873 A KR20160069873 A KR 20160069873A KR 1020140176035 A KR1020140176035 A KR 1020140176035A KR 20140176035 A KR20140176035 A KR 20140176035A KR 20160069873 A KR20160069873 A KR 20160069873A
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- dumpling
- mandrel
- sealing
- dough
- cylinder
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
- A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The present invention relates to a dumpling manufacturing apparatus and a method thereof, in which a dumpling manufacturing unit for manufacturing dumpling is simple and compact, a dumpling manufactured from a dumpling manufacturing unit is aged and sterilized, And then the advertising message or the logo is formed on the dumpling in the dumpling.
According to the present invention, it is possible to reduce the manufacturing cost of the dumpling manufacturing apparatus and to minimize the installation space, and it is possible to make the dumpling manufacturing apparatus be able to be consumed without supplying a separate cooking process when feeding and sealing the dumpling in a full- Effect can be expected.
Description
The present invention relates to a dumpling manufacturing apparatus and a method thereof, and more particularly, to a dumpling manufacturing apparatus and a method for manufacturing a dumpling manufacturing apparatus in which a dumpling manufacturing unit for manufacturing dumpling is simple and compact and the dumpling is aged and sterilized, will be.
Dumplings are one of the foods that everyone enjoys in everyday life, and they are mass-produced by means of a dumpling manufacturing device that allows the dumplings, which are mainly composed of flour, to be filled with dumplings such as vegetables and meat.
Such dumpling manufacturing apparatuses use kneading means or dentifrice manufacturing means as disclosed in
However, since the dumpling manufacturing apparatus as described above has the dough transferring screw formed inside the cylinder and the screw has the hollow portion for transferring the dumpling, the volume of the entire constituting portion becomes large, And thus the manufacturing cost is increased.
Further, in the dumplings manufacturing apparatus as described above, since each of the feed blades is arranged with a fixed pitch, only a predetermined frictional force is generated, so that the dumplings can not have a half-boiled or ripened state. There is a problem that it can be consumed only after a separate cooking process is performed.
(Patent Document 1) KR20-0197888 Y1
(Patent Document 2) KR10-2004-0002830 A
SUMMARY OF THE INVENTION It is an object of the present invention to provide a dumpling manufacturing apparatus and a method for manufacturing dumpling that are simple and compact.
Another object of the present invention is to provide a dumplings production apparatus and method for manufacturing dumplings that are manufactured from a dumpling manufacturing unit so that the dumpling is aged and sterilized and then made into a ripened state.
It is another object of the present invention to provide a dumpling manufacturing apparatus and method for forming a dumpling or logo on a dumpling during sealing by discharging the dumpling in a vertical direction and automatically feeding the dumpling in between.
In order to achieve the object of the present invention as described above, the dumpling manufacturing apparatus according to the present invention increases the frictional force of the kneading and stirring parts to produce a dumpling having a mature state after being aged and sterilized for a forced transfer time of the dough A mandrel manufacturing section; A dumpling conveying unit for conveying the dumped material produced and discharged from the dumpling manufacturing unit; A dumpling supply unit for supplying dumplings at a predetermined interval between the first dumpling unit and the second dumpling unit transferred by the dumpling unit; And a dumpling portion for sealing the edges of the first dumplings and the second dumplings supplied with the dumpling and forming at least one of the dumplings on the dumpling surface, Is provided.
In the dumpling manufacturing apparatus according to the present invention, the dumpling manufacturing section may include: a cylinder; A dough transferring screw which is formed in the longitudinal direction of the cylinder and is made to be aged and sterilized while forcibly transferring the dough supplied from the inlet port of the cylinder to the outlet molding means and then discharged in a mature condition; Power transmission means located at an inlet side of the cylinder and providing rotational force to the screw; And a driving unit that is located at an inlet side of the cylinder and transmits a driving force to the power transmission unit to rotate the screw.
In the dumplings production apparatus according to the present invention, the dough transferring screw may include: a shaft divided into an introduction section, an intermediate section and a discharge section from an inlet side to an outlet side of the cylinder; And a plurality of groups of wings arranged in the input section, the intermediate section, and the discharge section of the shaft and each having a plurality of first to third conveying vanes arranged at mutually different pitches, .
In the apparatus for manufacturing dumplings according to the present invention, the shaft has a tapered shape in which the diameter of the discharge section gradually decreases as compared with a diameter of the introduction section or the middle section.
In the dumpling manufacturing apparatus according to the present invention, the molding means may include: a die coupled to an outlet side of the cylinder; And a molding hole formed on the die to allow the dough to be discharged in a first dent and a second dent.
In the dumplings production apparatus according to the present invention, the dumpling portion may include a sealing means for forming an advertisement text or logo on the outer surface of the dumpling while sealing the edge portions of the first dumpling and the second dumpling supplied with the dumpling; And cutting means for cutting the dumpling supplied with the dumpling sealed by the sealing means to a predetermined size to produce dumplings.
In the apparatus for manufacturing dumplings according to the present invention, the sealing means may include: a first sealing roller disposed on one side of the mandrel transfer unit and rotated by a driving motor; The first sealing roller is rotated at the time of friction with the mandrel in a state in which the first sealing roller is spaced from the mandrel at a distance smaller than that of the first sealing roller and is connected to the driving shaft of the first sealing roller through a belt, And a second sealing roller for pressing and sealing the peripheral edge portion of the dumpling pot during the feeding of the dumpling pot.
The sealing roller of at least one of the first sealing roller and the second sealing roller may be provided at a position corresponding to the pressing position of the dumpling pot, Is formed in the groove.
In the dumpling manufacturing apparatus according to the present invention, the cutting means may be configured such that the dent is cut during the dentifrice sealing operation in a state in which the cutter is slidably insertable into the second sealing roller, and the first sealing roller Is formed with a cross section of an equilateral triangle so that the contact rotations of the first and second sealing rollers are not interfered by the cutter at a corresponding portion of the cutter.
According to another aspect of the present invention, there is provided a method for manufacturing a dumplings, comprising: preparing and discharging dumplings by a dumpling manufacturing unit; Feeding the dumpling produced and discharged from the dumpling manufacturing unit to the dumpling supply unit and the dumpling forming unit by the dumpling unit; A step of automatically feeding the dumplings to a predetermined amount of dumplings by the dumplings; The edge portions of the first dumplings and the second dumplings supplied with the dumpling are sealed by the dumpling portion, and at least one of the dumplings is formed with an advertisement text or logo on the dumpling surface, [0015] FIG.
INDUSTRIAL APPLICABILITY Since the dumpling manufacturing part for manufacturing dumpling is simple and compact, the present invention can reduce the manufacturing cost and minimize the installation space of the dumpling manufacturing device.
Since the mandhods prepared from the mandhodhana manufacturing section are aged and sterilized, they can be produced in a ripe state, so that the mandhod can be consumed without feeding during the feeding and sealing of the mandarin dumplings.
In the present invention, the dumpling is discharged in the up and down directions, and the dumpling is automatically supplied therebetween, and then the advertisement text or the logo is formed in the dumpling when sealing the dumpling, so that the advertisement effect can be expected.
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a cross-sectional view showing a mandpehyme manufacturing section in a dumpling manufacturing apparatus according to a preferred embodiment of the present invention; FIG.
Fig. 2 is a view showing a dough conveying screw in the mandrel manufacturing section of Fig. 1; Fig.
Fig. 3 is a view showing an embodiment of the dumpling forming means in the dumpling manufacturing section of Fig. 1; Fig.
FIG. 4 is a view showing a dumpling conveying part, a dumpling feeding part, and a dumpling forming part in the dumpling manufacturing device of FIG. 1;
Fig. 5 shows dumplings produced by the dumpling manufacturing apparatus of Fig. 1; Fig.
6 illustrates a method of manufacturing a dumpling according to a preferred embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 to 5, a dumpling manufacturing apparatus according to a preferred embodiment of the present invention includes a dumpling manufacturing unit 100, a
The dentifrice manufacturing unit 100 has a compact structure and increases the frictional force of the kneading and stirring parts when the dough is forcibly transported. The dentifrice manufacturing machine 100 has a dumpling (10) having a matured state after being aged and sterilized for a forced transfer time of the dough ).
The mandrel manufacturing section 100 includes a
The main body of the mandrel manufacturing unit 100 is formed inside a main body such as a housing. At this time, a control box is formed in the main body, and an on-off function for operating and stopping the driving means 150, A display panel or the like for displaying operation and control information.
The
The
The
The stirrer is a well known means for rapidly mixing a main component such as wheat flour etc. and various components such as grains and additives by a stirring vane or a stirring screw in an agitating barrel, And a conveying rail which is rotated so that the dough which is automatically discharged from the outlet of the agitating barrel is fed to the
The
The
The plurality of groups of
The length A of the
Therefore, according to the
The discharge section C of the
The
The
The pitch P1 of the
The pitch P3 of the
The power transmitting means 140 is disposed at an inlet side of the
The driving means 150 is disposed at one side of the inlet side of the
The
The
The
In the present invention, the
The
When the
The dumpling forming part 400 seals the edges of the
The dumpling forming part 400 is formed by sealing a portion of the
The sealing means 410 is disposed between the first mandrel conveying means 200A and the second mandrel conveying means 200B when the
The
The sealing roller of at least one of the
The cutting means 420 may be disposed at a predetermined interval during the sealing operation of the
A method of manufacturing a dumpling using the dumpling manufacturing part 100 according to a preferred embodiment of the present invention will be described as follows.
As shown in FIG. 6, according to the dumpling manufacturing method according to the preferred embodiment of the present invention, the
The driving force of the
Hereinafter, the process of manufacturing and discharging the
First, the kneading is put into the
When the driving
The
Thereafter, the dough in the above state is forcibly transferred toward the
Therefore, according to the mandrel manufacturing section 100, the inner space of the
The
Thereafter, the dumpling (10) is automatically supplied with the dumplings (20) of the amount determined by the dumpling supply unit (300).
Here, the
The edge portions of the
Here, the dumpling portion 400 is formed by sealing the edge portions of the
According to a preferred embodiment of the present invention as described above, the dough transferring screw having a tapered shape on the end side in the cylinder internal space of the mandrel manufacturing portion and having a plurality of groups of wing portions having different pitches arranged So that the dumpling manufacturing apparatus can be installed in a minimized installation space and the manufacturing cost of the dumpling manufacturing apparatus can be reduced.
In addition, when the dough conveying screw is rotated, the dough conveyed along the plurality of wing portions is aged and sterilized, so that the dough can be made in a ripe state, so that the dough can be taken immediately after the dumpling is formed .
Also, it is possible to expect the advertisement effect by forming the advertisement text or logo on the mandhodo when the mandhod is discharged in the up and down direction and the bamboo is automatically supplied therebetween.
In addition, the production of the dumplings and the feeding and cutting of the dumplings can be progressed sequentially, thereby enabling mass production of dumplings.
The present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. Therefore, it is intended that the present invention covers the modifications and variations of this invention provided they come within the scope of the appended claims and their equivalents. There is a technical spirit to the extent that anyone can make various changes.
Claims (13)
A mandrel transfer unit 200 for transferring the mandrel 10 manufactured and discharged from the mandrel manufacturing unit 100;
A dumpling unit 300 for feeding a dumpling 20 at a predetermined interval between a first dumpling 11 and a second dumpling 12 of the dumpling 10 transported by the dumpling conveyor 200; And
A sealing material is adhered to the outer surface of at least one of the mandrels 11 and 12 of the mandrel 10 while sealing the edge portions of the first mandrel 11 and the second mandrel 12 supplied with the dumpling pot 20, A dumpling portion 400 for forming a logo and cutting the dumpling 30 into a predetermined size to form a dumpling 30;
Wherein the dumpling device comprises:
A cylinder 110 having a rod or cylinder shape;
The kneaded material is fed into the cylinder 110 through the inlet 111 of the cylinder 110 in the longitudinal direction and is aged and sterilized while being forcedly fed toward the outlet-side molding means 120, A dough transferring screw (130) for discharging dough;
A power transmitting means 140 positioned at an inlet side of the cylinder 110 to provide a rotational force to the screw 130; And
Driving means 150 positioned at one side of the inlet side of the cylinder 110 for transmitting a driving force to the power transmission means 140 to rotate the screw 130;
Wherein the dumpling device comprises:
A shaft 130a divided into an introduction section A, an intermediate section B and an exhaust section C from an inlet side to an outlet side of the cylinder 110;
A plurality of first to third (first, second, third, fourth, fifth, sixth, seventh, eighth, eighth, Wherein the feed blades (131a, 132a, 133a) comprise a plurality of groups of wings (131, 132, 133) each constituting one group.
Has a tapered shape in which the diameter of the discharge section (C) gradually decreases in relation to the diameter of the introduction section (A) or the middle section (B).
The length of the input section A of the shaft 130a is 300 mm to 500 mm,
The intermediate section (B) has a length of 100 mm to 200 mm,
Wherein the discharge section (C) has a length of 50 mm to 100 mm.
The pitch P1 of the first feed vanes 131a is 10 mm to 20 mm,
The pitch P2 of the second conveying vanes 132a is 5 mm to 10 mm,
And the pitch P3 of the third feed vanes 133a is equal to or smaller than the pitch P2 of the second feed vanes 132a.
A die (121) coupled to an outlet side of the cylinder (110);
And a molding hole (122) formed in the die (121) for discharging the dough to the first dent (11) and the second dent (12).
A sealing means 410 for forming a commercial message or logo on the outer surface of the mandrel 10 while sealing the edges of the first and second mandrels 11 and 12 supplied with the dumpling pot 20; And
A cutting means 420 for cutting the dumpling 10 supplied with the dumpling 20 sealed by the sealing means 410 into a predetermined size to produce a dumpling 30;
Wherein the dumpling device comprises:
A first sealing roller 411 disposed at one side of the mandrel conveyor 200 and rotated by a driving motor; And
The first sealing roller 411 is rotated at the time of friction with the mandrel 10 in a state where the first sealing roller 411 is spaced from or spaced from the top of the mandrel 10 by a distance or connected to the driving shaft of the first sealing roller 411 through a belt A second sealing roller 412 for pressing and sealing a peripheral edge portion of the bamboo mat 20 during the transportation of the first dent 11 and the second dent 12;
Wherein the dumpling device comprises:
The sealing roller of at least one of the first and second sealing rollers 411,
Wherein a pressure preventing groove (413) corresponding to a corresponding area of the dumpling pot (20) is formed in a groove corresponding to a pressing position of the dumpling pot (20).
The damper 10 is cut during the sealing operation of the mandrel 10 in a state in which the cutter 421 is configured to be slidably insertable into the second sealing roller 412,
The cutter 421 is rotated so that the contact rotation of the first sealing roller 411 and the second sealing roller 412 is not interfered by the cutter 421 at a corresponding portion of the first sealing roller 411 engaged with the cutter 421 421) is inserted into the groove (422) is formed to have a right triangular cross section.
The dumpling 10 produced and discharged from the dumpling manufacturing unit 100 is transported toward the dumpling unit 300 and the dumpling forming unit 400 by the dumpling unit 200;
Automatically feeding the dumpling (10) with a predetermined amount of dumpling (20) by the dumpling supplying unit (300); And
The edge portions of the first dumpling 11 and the second dumpling 12 supplied with the dumpling pot 20 are sealed by the dumpling forming portion 400 and at the same time at least one of the dumplings 11 and 12 ) Is formed on the outer surface of the dumplings (30) after the advertisement text or logo is formed on the outer surface of the dumplings (30).
≪ / RTI >
Allowing the dough to enter the inlet (111) of the cylinder (110);
Driving means 150 The driving force of the driving motor 151 is transmitted to the gear 141 which is a linkage of the power transmitting means 140 by the chain gear 152 and the chain 153, The driving force is transmitted to the gear box 142 to rotate the screw 130;
The dough is forcibly fed from the inlet side to the outlet side of the cylinder 110 along with the rotation of the screw 130 so that the introduction section A of the shaft 130a, the middle section B, Aging and sterilization treatment is carried out by a frictional force which becomes larger toward the center (C), and then a ripened state is obtained;
The dough in the above state is forcibly transferred toward the die 121 of the molding means 120 mounted on the discharge port of the cylinder 110 and passes through the molding hole 122 formed in the die 121, A step of preparing and discharging a mixture of the mixture and the mixture;
≪ / RTI >
Priority Applications (1)
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KR1020140176035A KR20160069873A (en) | 2014-12-09 | 2014-12-09 | Dumpling manufacturing apparatus and method thereof |
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KR1020140176035A KR20160069873A (en) | 2014-12-09 | 2014-12-09 | Dumpling manufacturing apparatus and method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106307593A (en) * | 2016-08-16 | 2017-01-11 | 李文军 | Integrated intelligent dumpling machine |
KR20200021703A (en) * | 2018-08-21 | 2020-03-02 | 주식회사대한기계 | Device of molding dumpling |
KR102536699B1 (en) | 2022-03-16 | 2023-05-26 | 이은동 | Apparatus for manufacturing of flat dumpling |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200197888Y1 (en) | 1998-06-09 | 2000-10-02 | 김건우 | An adult form rolled for an automatic bun manufacture machine |
KR20040002830A (en) | 2003-12-15 | 2004-01-07 | 주식회사 꼬마 | circularity dumpling for manufacture method and a device |
-
2014
- 2014-12-09 KR KR1020140176035A patent/KR20160069873A/en not_active Application Discontinuation
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200197888Y1 (en) | 1998-06-09 | 2000-10-02 | 김건우 | An adult form rolled for an automatic bun manufacture machine |
KR20040002830A (en) | 2003-12-15 | 2004-01-07 | 주식회사 꼬마 | circularity dumpling for manufacture method and a device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106307593A (en) * | 2016-08-16 | 2017-01-11 | 李文军 | Integrated intelligent dumpling machine |
KR20200021703A (en) * | 2018-08-21 | 2020-03-02 | 주식회사대한기계 | Device of molding dumpling |
KR102536699B1 (en) | 2022-03-16 | 2023-05-26 | 이은동 | Apparatus for manufacturing of flat dumpling |
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