KR102536699B1 - Apparatus for manufacturing of flat dumpling - Google Patents

Abstract

The present invention relates to an apparatus for manufacturing flat dumplings, wherein a plurality of dough sheet feeding rollers 120 are provided by disposing a plurality downward in the feeding direction at the top of one side of the main body, and a certain gap is left at the lower side of the dough sheet feeding roller 120 A first-step extrusion roller 131 and a second-step extrusion roller 132 having a pair of horizontally symmetrical roller sets arranged vertically in two places above and below, and horizontally at the lower side of the second-step extrusion roller 132 Arranged to drive the belt, but on one section, the conveying conveyor 140 provided to form a setting space portion 141 from which the belt is excluded, and arranged on the upper side of the conveying conveyor 140, but of the setting space portion 141 The flat dumpling filling is intermittently discharged from the upper side and provided to seat on the flat dumpling skin, and the flat dumpling filling is provided to follow between the flat dumpling filling seating portion 150 and the setting space portion 141 to provide individual A flat dumpling peel cutting unit 160 provided to cut the flat dumpling skin around the location where the flat dumpling filling is seated, and a lower side of the conveying conveyor 140 but lower than the conveying conveyor 140 in the setting space 141 The flat dumpling forming unit 170 provided to mold flat dumplings and the driving shafts of the dough sheet input roller or flat dumpling forming units 120 to 170 are mutually connected to supply power collectively and perform rotational or linear motion It is characterized by automating a series of flat dumpling manufacturing processes and improving productivity by including a central driving control unit 180 provided to derive.

Description

Flat dumpling manufacturing device {APPARATUS FOR MANUFACTURING OF FLAT DUMPLING}

The present invention relates to a flat dumpling manufacturing apparatus, and more particularly, by constructing a manufacturing apparatus optimized for flat dumplings having a differentiated configuration from a conventional dumpling manufacturing apparatus of a mold molding structure, thereby automating a series of flat dumpling manufacturing processes and It is about technology that improves productivity.

In general, dumplings are made of a filling material mixed with meat, tofu, various vegetables, and the like, and a dumpling skin formed of a thin skin to surround it.

There are various types of dumplings depending on the ingredients, shape, and cooking method. For example, depending on the recipe, it is classified into steamed dumplings, fried dumplings, fried dumplings, and water dumplings.

In a typical dumpling manufacturing method, flour is mixed with other ingredients such as water and salt to form a dough, pressed with a roller to a predetermined thickness, and cut into a circular shape to form a dumpling skin. Dumplings are manufactured by mincing meat or various vegetables to form a mixed dumpling filling, wrapping the dumpling filling with dumpling skin, and then sealing the dumpling into a certain shape.

Most of the commercially available dumplings are manufactured by automated dumpling manufacturing devices. As an example, Korean Utility Model Registration No. 20 - 0179791 has prepared dumplings using pre-prepared ingredients. It consists of a dumpling filling processing means for processing and manufacturing, and a flour kneading means for mixing and kneading flour and a large amount of water. It is configured so that the dumpling filling and the flour dough supplied to the supply unit and the dumpling form are molded into a dumpling shape according to the combination of the molding machine.

As another example, Korean Patent Publication No. 10 - 2016 - 0069873 discloses a dumpling skin manufacturing unit for manufacturing a dumpling skin having a matured state after being aged and sterilized during the forced transfer time of the dough by increasing the frictional force between the dough and the stirring component, and the dumpling skin A dumpling conveyor for transporting the dumpling skin manufactured and discharged from the manufacturing unit, a dumpling filling supply unit for supplying dumpling filling in a fixed interval between the first dumpling skin and the second dumpling skin transported by the dumpling skin conveying unit, and a first dumpling filling supplied with dumpling filling. It constitutes a dumpling manufacturing apparatus including a dumpling forming unit that seals the edges of the dumpling skin and the second dumpling skin and cuts them into predetermined sizes to form dumplings.

As another example, Korean Patent Registration No. 10 - 2003209 includes a shaping roller unit and a cutting roller unit installed opposite to the shaping roller unit, and the cutting roller unit includes a cutting roller body installed opposite to the shaping roller unit, It includes a cutting part disposed on the outer surface of the roller body and formed in a round shape to cut the dumpling material being transported in close contact with the roller part, and a plurality of cutting parts are arranged along the circumferential direction of the cutting roller body, and a plurality of The cutting unit is arranged in two or more rows in the axial direction of the cutting roller body, and constitutes a dumpling manufacturing apparatus including a dumpling skin attachment portion formed to protrude from the outer surface of the cutting roller body so as to press and attach the dumpling skin of the dumpling material.

Korea Utility Model Registration No. 20 - 0179791 (2000.04.15) Korean Patent Publication No. 10 - 2016 - 0069873 (2016.06.17) Korean Registered Patent No. 10 - 2003209 (2019.07.25) Korean Registered Patent No. 10 - 0529831 (2005.11.22)

The dumpling manufacturing apparatus to which the prior art as described above is applied includes a dumpling skin manufacturing unit and a dumpling filling manufacturing unit, and uses a dumpling molding unit in the form of a predetermined mold to form a semicircular three-dimensional structure, which is the shape of a typical dumpling, to wrap the dumpling filling in the center. It is configured to manufacture semicircular dumplings by sealing the edges while forming thickly and cutting the remainder.

However, since flat dumplings are made to provide a unique texture by flattening the dumpling skin and the entire dumpling filling to a thin thickness, it is impossible to manufacture flat dumplings with a dumpling manufacturing device as in the prior art.

After all, since some of the manufacturing processes of flat dumplings are still dependent on manual work, there is a problem in that productivity and workability are remarkably low.

In particular, for flat dumplings, the portion where the dumpling skin wraps the dumpling must also secure high adhesion to prevent the dumpling from bursting or the dumpling skin spreading, and the overall elasticity and texture must be derived. There are difficult problems.

Accordingly, the present invention was invented to solve the problems of the prior art as described above,

A dough sheet input roller 120 provided by arranging a plurality downward in the input direction at the top of one side of the main body;

A first step extrusion roller 131 and a second step extrusion roller ( 132) and,

A transfer conveyor 140 arranged horizontally at the lower side of the second-step extrusion roller 132 to drive a belt and forming a setting space 141 from which the belt is excluded on one section;

A flat dumpling filling portion 150 disposed on the upper side of the transfer conveyor 140 and intermittently discharging the flat dumpling filling from the upper side of the setting space 141 so that the flat dumpling filling is seated on the flat dumpling skin;

A flat dumpling peel cutting unit 160 provided to follow between the flat dumpling filling seating portion 150 and the setting space portion 141 to cut the flat dumpling skin around the position where the individual flat dumpling fillings are seated,

A flat dumpling forming unit 170 disposed below the conveying conveyor 140 but provided at a position lower than the conveying conveyor 140 in the setting space 141 to mold flat dumplings;

The dough sheet input roller or the drive shaft of the flat dumpling forming units 120 to 170 are connected to each other to supply power collectively and to derive rotational motion or linear motion. By providing a manufacturing device, it is possible to achieve the purpose of automating a series of flat dumpling manufacturing processes and improving productivity.

The present invention provides a manufacturing apparatus exclusively for flat dumplings, which cannot be manufactured with a dumpling manufacturing apparatus having a conventional mold molding structure.

Therefore, since the present invention can automate a series of flat dumpling manufacturing processes that have conventionally been partially dependent on manual work, workability and productivity can be significantly improved and constant quality can be maintained.

In addition, the flat dumpling manufacturing apparatus of the present invention has the advantage of streamlining the process while simplifying the structure of the apparatus by configuring the entire process of supplying, cutting, forming, and discharging dumpling fillings and dumpling skins quickly with a single device.

In addition, the present invention configures an apparatus optimized for the manufacture of flat dumplings that form a unique shape and texture, thereby securing high adhesion to the area where the dumpling skin wraps the dumpling filling, while eliminating the phenomenon of dumpling filling or dumpling skin spreading. Overall, it has the advantage of being able to derive the texture of flat dumplings that are elastic and full.

1 and 2 are perspective views of a flat dumpling manufacturing apparatus according to the present invention.
Figure 3 is a side view of the flat dumpling manufacturing apparatus according to the present invention.
Figure 4 is a perspective view of the dough sheet input roller and the first and second step extrusion rollers of the flat dumpling manufacturing apparatus according to the present invention.
Figure 5 is a perspective view of the transfer conveyor of the flat dumpling manufacturing apparatus according to the present invention.
6 and 7 are perspective views of flat dumpling inner seating parts or flat dumpling forming parts 150 to 170 of the flat dumpling manufacturing apparatus according to the present invention.

Hereinafter, the configuration and operation according to a preferred embodiment of the flat dumpling manufacturing apparatus of the present invention will be described in detail with reference to the accompanying drawings. In the following description, detailed descriptions of parts that can be easily implemented by those skilled in the art may be omitted.

1 and 2 are a perspective view of a flat dumpling manufacturing apparatus according to the present invention, Figure 3 is a side view of the flat dumpling manufacturing apparatus according to the present invention, Figure 4 is a dough sheet feeding roller and 1 of the flat dumpling manufacturing apparatus according to the present invention, 5 is a perspective view of the conveying conveyor of the flat dumpling manufacturing apparatus according to the present invention, and FIGS. 170) shows a perspective view.

The flat dumpling manufacturing apparatus to which the technology of the present invention is applied configures a manufacturing apparatus optimized for flat dumplings consisting of a differentiated configuration from a conventional mold molding structure dumpling manufacturing apparatus, thereby automating a series of flat dumpling manufacturing processes and improving productivity Note that it is about technology.

For this purpose, the flat dumpling manufacturing apparatus of the present invention includes a dough sheet input roller 120, a first step extrusion roller 131 and a second step extrusion roller 132 in the direction of manufacturing and discharging flat dumplings in the input direction of the material, The conveying conveyor 140, the flat dumpling filling unit 150, the flat dumpling picking unit 160, the flat dumpling forming unit 170, and the central driving control unit 180 that supplies power to the above-listed devices It is configured to include, and is specifically as follows.

The dough sheet input roller 120 is provided by arranging a plurality of downwardly in the input direction from the top of one side of the main body.

The dough sheet feeding roller 120 is configured to feed a dough sheet prepared by mixing ingredients such as flour into a predetermined sheet to the main body.

The dough sheet input roller 120 is provided to be positioned at a certain height above the main frame 110 of the main body so that the dough sheet is naturally transported downward while rotating the dough sheet input roller 120 by gravity. In an embodiment of the present invention, a plurality of dough sheet input rollers 120 are disposed in a mutually oblique direction so as to face the first-step extrusion roller 131 to be described later.

The first-step extrusion roller 131 and the second-step extrusion roller 132 vertically symmetrically set a pair of horizontally symmetrical roller sets at two places above and below the dough sheet input roller 120 with a predetermined gap therebetween. Deploy and equip

The first-step extrusion roller 131 and the second-step extrusion roller 132 are configured to extrude the dough sheet to a thickness suitable for flat dumpling skin and supply it to a transfer conveyor 140 to be described later.

The first-step extrusion roller 131 and the second-step extrusion roller 132 place the extrusion roller shafts 133 and 134 at a total of four locations, and are interlocked with the central drive control unit 180 to be adjacent to the dough sheet input roller 120. A first-step extrusion roller 131 and a second-step extrusion roller 132 positioned below it are provided to drive each roller set horizontally and symmetrically.

Gaps adjusting means 135 and 136 are provided on one side of the first-step extrusion roller 131 and the second-step extrusion roller 132 to adjust the respective roller set gaps.

The gap adjusting means (135, 136) is provided to adjust the thickness of the flat dumpling skin while passing the dough sheet in two steps with the gap of the roller set. For a smooth extrusion operation, the gap between the first-step extrusion rollers 131 is set to be wider than the gap between the second-step extrusion rollers 132 by means of the gap adjusting means 135 and 136.

The conveying conveyor 140 is disposed horizontally below the second-step extrusion roller 132 to drive the belt, but is provided to form a setting space 141 from which the belt is excluded on one section.

The transfer conveyor 140 is provided horizontally along the upper side of the main frame 110 and is configured to transfer the flat dumpling skin before molding and the remaining flat dumpling skin after molding from the input side to the discharge side.

The conveying conveyor 140 is centered on the setting space 141 where the flat dumpling filling portion 150, the flat dumpling peel cutting portion 160, and the flat dumpling forming portion 170, which will be described later, are located, The lower section of the extrusion roller 132 is provided as an input section and the other section is provided as a discharge section, and the first to fourth belt shafts 142 to 145 and the first to third conveyors 146 to 148 ).

The setting space part 141 coaxially moves the flat dumpling inner seating part 150, the flat dumpling peeling part 160, and the flat dumpling forming part 170, which will be described later, up and down in the center of the conveying conveyor 140 It is provided to form a space for arranging on a ship.

The transfer conveyor 140 is configured to be driven separately from the first to third conveyors 146 to 148 by the setting space part 141, which will be described later.

In the embodiment of the present invention, the setting space portion 141 is configured to be formed in two places on the left and right sides of the transfer conveyor 140, and the seating cylinder portion 154 of the flat dumpling filling portion 150 to be described later , The circular cutter 161 of the flat dumpling filling cutting part is also configured to be provided in two places on the left and right sides.

The first to fourth belt shafts 142 to 145 are arranged horizontally at regular intervals on the main frame 110 and are driven by the central driving controller 180 .

Compared to the first belt axis and the fourth belt axis 142,145, the height of the second belt axis and the third belt axis located on both sides of the setting space 141 is formed high, so that the flat dumpling skin has higher tension in that section configured to give

The first conveyor 146 is coupled to the first and second belt shafts 142 and 143 and is provided to transfer to the setting space 141 in contact with the central portion of the flat dumpling skin in the input section.

The first conveyor 146 is configured to form an input section separated from the second conveyor 147 to be described later in order to form the setting space 141 on the center of the transfer conveyor 140 in the longitudinal direction. am.

The first conveyor 146 winds and drives both ends around the center of the first and second belt shafts 142 and 143, and is configured to seat and transport the central portion of the flat dumpling skin input into the setting space 141 .

The second conveyor 147 is coupled to the third and fourth belt shafts 144 and 145 and is provided to discharge from the setting space 141 in contact with the central portion of the remaining flat dumpling skin in the discharge section.

The second conveyor 147 is configured to form a discharge section separated from the first conveyor 146 in order to form the setting space 141 on the center of the transfer conveyor 140 in the longitudinal direction.

The second conveyor 147 winds and drives both ends around the center of the third and fourth belt shafts 144 and 145, and cuts in the setting space 141 and then settles and discharges the remaining flat dumpling skin left in the center. configure to do

The third conveyor 148 is coupled to the first and fourth belt shafts 142 and 145 and contacts both ends of the flat dumpling skin so that continuous transfer is achieved in the entire section.

The third conveyor 148 maintains continuity for the entire section of the transfer conveyor 140 while excluding interference with the setting space 141 separating the first conveyor 146 and the second conveyor 147. It is configured so that both ends of the flat dumpling skin are seated and transported.

In the embodiment of the present invention, since the setting space 141 is configured to be formed in two places on the left and right sides of the transfer conveyor 140, the third conveyor 148 is formed on the first belt axis and the fourth belt axis ( 142 and 145) are provided to be wound and driven at both ends and at three locations in the center.

The flat dumpling filling portion 150 is disposed on the upper side of the transfer conveyor 140, and is provided to intermittently discharge the flat dumpling filling from the upper side of the setting space portion 141 so that the flat dumpling filling is seated on the flat dumpling skin.

The flat dumpling filling portion 150 is provided on the upper side of the central portion of the main frame 110 and is configured to seat the flat dumpling filling at regular intervals on the flat dumpling skin continuously transported by the transfer conveyor 140, It includes a hopper 151, a pressure feeding screw 153, and a seating cylinder part 154.

The loading hopper 151 has a built-in stirring screw 152 and is provided to accommodate flat dumpling filling.

The input hopper 151 has an upper and lower narrow shape, and is provided to accommodate the prepared flat dumpling filling through an upper opening and discharge it through a lower discharge port.

The pressure feed screw 153 is coupled to the discharge port of the input hopper 151 to constantly and continuously feed the flat dumpling filling.

The pressure feeding screw 153 is provided in the shape of a horizontal tubular body and is provided to continuously extrude the flat dumpling filling into the settling cylinder part 154 by a predetermined amount by rotating the screw therein. In the embodiment of the present invention, as described above, the setting space part 141 is formed on the transfer conveyor 140 in two places on the left and right, and the pressure feed screw 153 and the seating cylinder part 154 It is also formed in two places on the left and right, so that the flat dumplings are seated at the same time in two places.

The seating cylinder part 154 is coupled to the outlet of the pressure feed screw 153 and is provided vertically toward the setting space part 141 .

A hydraulic or pneumatic cylinder is installed in the seating cylinder unit 154 to intermittently and quantitatively extrude the flat dumpling filling extruded into the seating cylinder unit 154 through the pressure feed screw 153 so that it is seated on the flat dumpling skin.

As described above, since the seating cylinder part 154 is disposed in two places on the left and right together with the pressure feed screw 153, flat dumplings are simultaneously placed on the left and right sides of the flat dumpling skin passing through the setting space part 141 Equipped to settle in

The flat dumpling peel cutting unit 160 is provided to follow between the flat dumpling filling portion 150 and the setting space portion 141 to cut the flat dumpling skin around the position where individual flat dumpling fillings are seated.

The flat dumpling peel cutting unit 160 moves up and down around the setting space 141 in the central part of the main frame 110 and individually cuts the flat dumpling skin on which the flat dumpling filling is seated before molding. A cutter 161 and a cutter follower 164 are included.

The circular cutter 161 is mounted on a coaxial line with the seating cylinder 154 provided in the flat dumpling filling portion 150 to form a certain radius around the flat dumpling filling.

The circular cutter 161 is provided to cut the flat dumpling skin in a circular shape around the flat dumpling filling discharged from the seating cylinder unit 154.

As described above, since the seat cylinder part 154 is disposed in two places on the left and right together with the pressure feed screw 153, the circular cutter 161 is also left and right on the coaxial line with the seat cylinder part 154. It is provided in two places, and the left and right circular cutters 161 are detachably coupled to a predetermined cutter holder 162 so that they can be easily replaced as needed.

The cutter follower means 164 is provided in the shape of a straight bar coupled to the eccentric means 163 linked with the central drive control unit 180 to follow the circular cutter 161 toward the setting space part 141.

The cutter follower means 164 has one end coupled to both sides of the cutter holder 162 to which the circular cutter 161 is coupled, and the other end coupled to the eccentric means 163. The eccentric means 163 is provided to convert rotational motion into linear motion by means of an eccentric shaft, thereby excluding the installation of a separate driving means and being driven by the central driving control unit 180.

The cutter follower 164 and the flat dumpling filling portion 150 are provided to operate alternately with a predetermined time difference, so that the flat dumpling filling and the flat dumpling skin cutting operations are sequentially repeated.

The flat dumpling forming unit 170 is disposed below the conveying conveyor 140 and is provided at a position lower than the conveying conveyor 140 in the setting space 141 to mold flat dumplings.

The flat dumpling forming unit 170 is a configuration for forming flat dumplings by flattening the flat dumpling skin in which the flat dumpling filling is seated in the setting space 141 in a semicircular shape, and includes a first flat dumpling pressing roller 171 and It includes a second flat dumpling pressing roller 172 and thickness adjusting means 175 and 176.

The first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172 are a pair of horizontally symmetrical roller sets with a predetermined gap at the lower side of the setting space 141 at two upper and lower locations. It is provided by placing it vertically on the .

The first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172 are centered around the center of the flat dumpling filling in which the flat dumpling filling is seated by the flat dumpling filling portion 150, and the center of the flat dumpling skin cut in a circular shape. It is a configuration for flattening in a semicircular shape with a folding line.

The first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172 have pressing roller shafts 173 and 184 disposed at a total of four locations, and interlocked with the central driving control unit 180 to set the space unit 141 The first flat dumpling pressing roller 171 adjacent to ) and the second flat dumpling pressing roller 172 located below it are provided to drive each roller set horizontally and symmetrically.

The thickness adjusting means (175, 176) is provided to adjust the molding thickness of the flat dumplings by controlling the horizontal gap between the first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172, respectively.

The thickness adjusting means (175, 176) is provided to adjust the thickness of the flat dumplings compressed into a semicircular shape while passing through the flat dumpling skin twice through the gap of the roller set.

The gap between the first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172 is the seating cylinder portion 154 provided in the flat dumpling inner seating portion 150 and the flat dumpling peeling cutting portion 160 It is provided to be located on the upper and lower coaxial lines with the circular cutter 161 provided in ). Therefore, the flat dumpling skin cut in a state where the flat dumpling filling is seated is folded in a semicircular shape through each gap and simultaneously compressed flat.

The gap between the first flat dumpling pressing rollers 171 is adjusted by the thickness adjusting means 175 and 176 so that the flat dumpling skin is firmly pressed without bursting during the pressing process by the thickness adjusting means 175 and 176. It is set to form wider than the gap of the compression roller 172.

The central driving control unit 180 is provided to collectively supply power by interconnecting the dough sheet feeding roller and the drive shafts of the flat dumpling forming units 120 to 170 to derive rotational or linear motion.

The central driving control unit 180 is configured to drive the entire flat dumpling manufacturing apparatus of the present invention by arranging various gears and chain driving systems for transmitting power from the motive motor 181 to each part of the main frame 110 .

In an embodiment of the present invention, approximately four extrusion roller shafts 133 and 134, first belt shaft to fourth belt shaft 142 to 145, eccentric in the dough sheet input roller or flat dumpling forming unit 120 to 170 A means 163, four compression roller shafts 173 and 184, and various other driving devices are mounted, and the central driving control unit 180 connects the devices to achieve collective driving.

The operating state of the flat dumpling manufacturing apparatus to which the technology of the present invention having the above-described configuration is applied is schematically as follows. Since the following description describes the present invention with respect to preferred embodiments, the present invention is not limited by the following examples, and it is natural that various modifications may be provided without departing from the scope of the present invention. .

The flat dumpling manufacturing apparatus of the present invention sequentially performs a series of processes including the dough sheet input process, the first and second stage flat dumpling skin extrusion processes, the flat dumpling skin transfer process, the flat dumpling filling process, the flat dumpling skin cutting process, and the flat dumpling molding process It is made to be repeated with

First, when the prepared dough sheet is placed on the dough sheet input roller 120, the dough sheet is put into the first step extrusion roller 131 while the roller rotates by gravity.

The dough sheet is extruded in one step while passing through the roller set gap of the first-step extrusion roller 131 driven by the central driving control unit 180, and is disposed below and driven by the central driving control unit 180 The dough sheet passes again continuously through the roller set gap of the second-step extrusion roller 132 to extrude the flat dumpling skin to a desired thickness.

The extruded flat dumpling skin is horizontally transported by the transfer conveyor 140 driven by the central driving control unit 180. The flat dumpling skin is horizontally transported from the input section to the setting space 141 in a state where the central portion and both ends of the flat dumpling skin are seated on the first conveyor and the third conveyor 148, respectively.

When the prepared flat dumpling filling is put into the input hopper 151 of the flat dumpling filling seating part 150, the stirring screw 152 rotates and discharges it to the pressure feeding screw 153, and the pressure feeding screw 153 keeps the flat dumpling filling constant. and continuously pressurized into the seating cylinder unit 154.

The seating cylinder unit 154 intermittently discharges the flat dumpling filling toward the setting space unit 141 of the transfer conveyor 140 in quantitative increments and places it on the flat dumpling skin. In the embodiment of the present invention, since the setting space part 141, the pressure feeding screw 153, and the seating cylinder part 154 are provided in two places on the left and right sides of the moving direction of the conveying conveyor 140, on the flat dumpling skin The flat dumpling filling is settled in two places at the same time.

When the cutter follower unit 164 of the flat dumpling picker cutting unit 160 moves linearly by the eccentric unit 163 driven by the central driving control unit 180 to follow the cutter holder 162, the cutter holder 162 The circular cutter 161 coupled and coaxially driven with the seating cylinder part 154 cuts the flat dumpling skin in a circular shape around the flat dumpling filling. In the embodiment of the present invention, a setting space part 141, a pressure feed screw 153, a seat cylinder part 154, and a circular cutter 161 are provided at two places on the left and right of the transfer conveyor 140 in the traveling direction. Therefore, the flat dumpling skin is cut in two places at the same time.

The remaining portion of the flat dumpling skin, excluding the cut portion, passes through the setting space 141 by the third conveyor 148, and the central portion and both ends of the flat dumpling skin are placed on the second conveyor 147 and the third conveyor 148, respectively. is transferred horizontally from the setting space part 141 to the discharge section in a seated state.

On the other hand, the cut flat dumpling skin enters into the roller set gap of the first flat dumpling pressing roller 171 driven by the central driving control unit 180 from the center where the flat dumpling filling is seated, and is folded in a semicircular shape while passing through and simultaneously compressed first This is done, and the second flat dumpling pressing roller 172 disposed below it and driven by the central driving control unit 180 again continuously passes through the gap between the roller sets to compress and mold the flat dumplings to a desired thickness.

As described above, the flat dumpling manufacturing apparatus according to the present invention constitutes a manufacturing apparatus exclusively for flat dumplings, which cannot be manufactured with conventional round dumpling manufacturing apparatuses having a conventional mold molding structure, so that part of the process is dependent on manual work. A series of flat dumplings By automating the entire manufacturing process, there is an advantage in significantly improving workability and achieving uniform quality.

In addition, the flat dumpling manufacturing apparatus of the present invention is configured to quickly perform the entire process of supplying, cutting, forming, and discharging dumpling fillings and dumpling skins with a single device, thereby simplifying the device structure while streamlining the process and improving productivity. Since it has a variety of effects, it is expected to have a very high industrial applicability.

110: main frame 120: dough sheet input roller
131: first step extrusion roller 132: second step extrusion roller
133,134: extrusion roller shaft 135,136: gap adjusting means
140: transfer conveyor 141: setting space
142 to 145: 1st belt axis to 4th belt axis
146-148: 1st conveyor to 3rd conveyor
150: flat dumpling inner seating part 151: input hopper
152: stirring screw 153: pressure feeding screw
154: seating cylinder unit 160: flat dumpling skin cutting unit
161: circular cutter 162: cutter holder
163: eccentric means 164: cutter follower means
170: flat dumpling forming unit 171: first flat dumpling pressing roller
172: second flat dumpling compression roller 173,174: compression roller shaft
175,176: thickness adjusting means 180: central driving control unit
181: prime mover

Claims (5)

A dough sheet input roller 120 for arranging a plurality of downwards in the input direction at the top of one side of the main body,
A first-step extrusion roller 131 and a second-step extrusion roller 132 vertically arranging a pair of horizontally symmetrical roller sets on the lower side of the dough sheet input roller 120 at two upper and lower locations,
A transfer conveyor 140 that drives a belt by disposing it horizontally at the lower side of the second-step extrusion roller 132 and forming a setting space 141 from which the belt is excluded on one section;
A flat dumpling filling portion 150 disposed on the upper side of the transfer conveyor 140 and intermittently discharging the flat dumpling filling onto the flat dumpling skin at the upper side of the setting space portion 141;
A flat dumpling piece cutting unit 160 that follows between the flat dumpling inner seating portion 150 and the setting space portion 141 and cuts the flat dumpling skin around the position where the flat dumpling filling is seated,
A flat dumpling forming unit 170 disposed below the transfer conveyor 140 but provided at a position lower than the transfer conveyor 140 in the setting space 141 to mold flat dumplings;
A central drive control unit 180 for collectively supplying power and deriving rotational or linear motion by interconnecting the drive shafts of the dough sheet feeding rollers or flat dumpling forming units 120 to 170,
The flat dumpling inner seating part 150, the flat dumpling picker cutting part 160, and the flat dumpling forming part 170 are coaxial on the upper and lower sides of the setting space part 141 formed on the transfer conveyor 140 placed on the line,
The transfer conveyor 140,
The first belt axis 142, the second belt axis 143, the third belt axis 144, the fourth belt axis 142, the second belt axis 143, the fourth belt axis 142, and the fourth belt axis 142 are disposed horizontally on the main frame 110 at regular intervals and driven by the central drive control unit 180. The belt axis 145,
A first conveyor 146 that connects both ends to the first belt axis 142 and the second belt axis 143 to form an input section and transfers to the setting space 141 by contacting the central portion of the flat dumpling skin;
A second conveyor 147 that combines both ends to the third belt axis 144 and the fourth belt axis 145 to form a discharge section and discharges from the setting space portion 141 by contacting the central portion of the remaining flat dumpling skin,
A third conveyor 148 coupled to both ends of the first belt axis 142 and the fourth belt axis 145 so that continuous conveyance is achieved by contacting both ends of the flat dumpling skin in the entire section,
The flat dumpling forming unit 170,
A first flat dumpling pressing roller 171 and a second flat dumpling pressing roller 172 vertically arranging a pair of roller sets horizontally symmetrical at the lower side of the setting space 141 at two upper and lower locations,
It includes a thickness adjusting means (175, 176) for adjusting the molding thickness of flat dumplings by controlling the horizontal gap of each of the first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172,
The gap between the first flat dumpling pressing roller 171 and the second flat dumpling pressing roller 172 is a seating cylinder portion 154 and a flat dumpling pick cutting portion 160 provided in the flat dumpling inner seating portion 150 It is provided so as to be positioned on the upper and lower coaxial lines with the circular cutter 161 provided in, and the flat dumpling skin cut with the flat dumpling filling seated is folded and simultaneously compressed through each gap to form flat dumplings. Flat dumpling manufacturing apparatus, characterized in that. delete According to claim 1,
The flat dumpling inner seating portion 150,
An input hopper 151 having a built-in stirring screw 152 and accommodating flat dumplings,
A pressure feed screw 153 coupled to the discharge port of the input hopper 151 to constantly and continuously pressure feed the flat dumplings;
It is coupled to the outlet of the pressure feed screw 153 and intermittently and quantitatively extrudes the flat dumpling stuffing towards the setting space 141 to settle on the flat dumpling skin Flat characterized in that it includes a seating cylinder part 154 Dumpling maker. According to claim 1,
The flat dumpling picker 160,
A circular cutter 161 mounted on a coaxial line with the seating cylinder portion 154 provided in the flat dumpling filling portion 150 to form a predetermined radius around the flat dumpling filling;
A cutter follower means 164 provided in a straight bar shape coupled to the eccentric means 163 interlocking with the central drive control unit 180 to follow the circular cutter 161 toward the setting space part 141 Flat dumpling manufacturing apparatus, characterized in that. delete

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