KR20160022016A - Steaming device of the large-capacity Red Ginseng production and its method - Google Patents

Abstract

The present invention relates to a steaming device for producing red ginsengs. A large quantity of wild ginsengs are accommodated in a multilayer structure in a pressure horizontal tank to perform a steaming process in mass-production of red ginsengs, and evaporation of saponin is controlled through vapor pressure of humidity and temperature. By means of the device, produced is a red ginseng having a fine body skin and steamed through vibration by ultrasonic waves, far-infrared ray radiation, and sequential spraying of warm and cool fog. First, vapor resonance by fine vibration of multiple ultrasonic vibrators is controlled to maintain temperature and pressure through vapor spraying. Second, saponin components are controlled not to be evaporated by internal pressure by vapor temperature of a pressure horizontal tank which is a steaming device. Third, a wicker tray cart and a pressure horizontal tank internal container unit coated with a far-infrared ray radiation minerals (ceramic) have effects with respect far-infrared ray radiation by vapor heat. Fourth, cleaning may be automatically performed, so cleanness may be maintained.

Description

Technical Field [0001] The present invention relates to a red ginseng production method,

The present invention relates to an apparatus and a method for making a large-capacity red ginseng, and more particularly, to a method and apparatus for storing ginseng in a pressure horizontal tank,

The present invention relates to an apparatus and a method for a large-capacity red ginseng manufacturing machine for controlling large-volume red ginseng by controlling the convection action by the water vapor injected from the inside of the tank, and mixing the ginseng by the far-infrared radiation heat and the ultrasonic vibration.

Generally, red ginseng is defined as steamed or otherwise steamed ginseng and cooked and dried to gelatinize ginseng starch.

The structure of ginsenoside, which plays a major pharmacological role in the production of red ginseng, has changed in various ways, and there has been little or no content of ginseng such as anti-cancer component, anti-diabetic component, anti-inflammatory component, antioxidant component, liver function detoxifying component, heavy metal detoxification component It has been reported that the components are generated as new physiologically active ingredients in red ginseng.

Generally, about 75% of the water contains ginseng in the center part of the ginseng contains a large amount of starch ingredients are heated by water vapor swelling (viscosity) increases, the whole is translucent to a uniform colloidal material changes , A translucent pale yellowish brown, light reddish brown or dark brown or dark brownish red ginseng is produced.

The ginseng starch is called a micelle in which a starch molecule is closely adhered and a dense bundle that water molecules can not enter.

When the ginseng is mixed with the ginseng, the micelle structure melts and the gap widens to form a gap, which is called swelling. Thus, the phenomenon that micelles are melted outward from outside is called luxury.

As described above, there is an urgent need for a steaming machine and a steaming method for mass-producing red ginseng on the basis of the manufacturing method of the top-grade red ginseng, which is a superior product of the ginseng, which is uniformly smoothed and uniformly dried.

In the past, the Korean Invention Patent Registration No. 10-1999-0046922, a far infrared ray plate was installed at the upper part of the place where the ginseng wall and the fresh ginseng were placed by the heat treatment process by the method of increasing the yield of high red ginseng using far infrared ray, And 0.5 to 1 kg / cm of steam are supplied in combination to start the process from room temperature to a temperature of 110 or less for 30 to 240 minutes.

In addition, the Korean Invention Patent No. 10-2014-0068428 discloses a technique for eliminating the occurrence of skin fissures by uniformly and precisely adjusting the temperature inside the main body of the red ginseng.

In the above-mentioned conventional techniques, when the raw ginseng is mass-produced with roots red ginseng, defects such as cracks in the fuselage which are generated during heating cooking of the ginseng are caused by the highest grade raw ginseng, , Which causes problems such as weakening the competitiveness of the makers and impeding the import of the farms.

Due to the above defects, the ginseng farmers' competitiveness is weakened and the red ginseng is inhibited in the activation of the global market, so research and development of red ginseng production is desperately required.

Registered Patent of Domestic Invention Patent No. 10-1999-0046922 Method of increasing the yield of advanced red ginseng using far infrared rays Registration of Korean invention patent No. 10-0954382-0000 Korean Invention Patent Registration No. 10-2014-0068428 Red ginseng device for manufacturing red ginseng.

Title: Quality and Functionality of Korean Red Ginseng According to the Conditions of Red Ginseng and Drying of Raw Ginseng (Korean Journal of Food Science and Technology 2007)

SUMMARY OF THE INVENTION The present invention has been made to solve the above problems, and it is an object of the present invention to solve the above problems and to provide a method and apparatus for receiving ginseng cargo containing fresh ginseng in a pressure horizontal tank as a steam cooker for manufacturing a large capacity red ginseng, The present invention aims to provide a device and a method for manufacturing a large-capacity red ginseng, which is capable of controlling the crack of the ginseng by mixing with vibration and spraying hot and cold fog in succession.

In order to accomplish the above object, according to the present invention,

A pressure horizontal tank which is a steam boiler for containing a gypsum multi-stage car loaded with fresh ginseng, a steam injection pipe for convection heating the ginseng of the gravel tank in the pressure horizontal tank and a door for closing and hermetically sealing the pressure horizontal tank door, Ultrasonic vibration device for promoting heat and humidity radiation of steam jet for luxurious steam gush in tank, timer for controlling steam time and pressure of high heat heated by steam cooking In order to cool the horizontal tank quickly, The nozzle piping system for successively spraying the hot water and the cold water and the various safety valves of the pressure horizontal tank are opened so as to slowly cool the heat of the ginseng ginseng in order to control the cracking of the ginseng bodies in the pressure horizontal tank With drainage piping that can be withdrawn, cleaned, Generated it characterized by a steaming apparatus for mass production of red ginseng.

The present invention relates to a process for storing a large amount of fresh ginseng in a pressure horizontal tank,

Pressure horizontal tank, and various safety valves are closed. The process of steaming hot ginseng by hot-water spraying, infrared radiation heat, ultrasound vibration and pressure, controlling the steaming time, And the process of spraying hot water and cold water in order to protect the surface of ginseng hull by heat of the ginseng ginseng steam and opening the various safety valves and opening the pressure horizontal tank, Characterized in that the method of the invention is a steamed process of manufacture.

The present invention relates to a process for preparing a high-capacity red ginseng product, comprising the steps of: storing a large amount of fresh ginseng in a pressure vessel in a pressure horizontal tank, heating the ginseng to a high temperature by heating the steam, The present invention relates to an apparatus and a method for steaming large amount of red ginseng in order to homogeneously homogenize the ginseng by sequential mist spraying of cold.

First, there is an effect that steam resonance due to the fine vibration of a plurality of ultrasonic vibrators is controlled so that temperature and pressure are maintained by steam injection.

Secondly, there is an effect that the saponin component is prevented from being evaporated by the internal pressure due to the steam temperature of the pressure horizontal tank which is a steam boiler.

Third, the pressure inside the pressure horizontal tank coated with the far infrared radiative mineral (ceramics) and the trays are effective for far infrared ray radiation by steam heat.

Fourth, since cleaning can be performed automatically, it is possible to maintain cleanliness.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an illustration showing a conventional red ginseng device for red ginseng production; FIG.
FIG. 2 is an overall perspective view of a steaming machine for manufacturing large capacity red ginseng according to the present invention. FIG.
3 is an overall sectional view of a steaming machine for manufacturing large capacity red ginseng according to the present invention.
Fig. 4 is a front view of the steam smoothing device for manufacturing large capacity red ginseng according to the present invention.
FIG. 5 is a front view of a hung door of a steaming machine for manufacturing large capacity red ginseng according to the present invention. FIG.
6 is a control box of a steaming machine for manufacturing large capacity red ginseng according to the present invention.
Fig. 7 is a graph showing the distribution of the amount of the red ginseng
FIG. 8 is a flow chart showing the manufacturing process of the steaming apparatus and method for manufacturing large-capacity red ginseng according to the present invention

BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, an apparatus and method for producing large-volume red ginseng according to the present invention will be described in detail with reference to the accompanying drawings.

The present invention relates to a steam horizontal tank (100) which is a steam boiler for storing steamed multi-stage cargoes (610, 600) containing ginseng (900), an opening / closing door (200) for completely sealing the pressure horizontal tank (100) 130, 600, and 110) for heating steam in the pressure horizontal tank 130 for the purpose of gypsum gypsum gauging and for heating the gypsum 900 of the gypsum multi-stage trucks 610, ), A timer device (470) for controlling the steaming time, and a high-pressure-pressure horizontal tank (100) heated by the steaming steam are filled with cooling water on the outer periphery of the upper part of the body to rapidly cool the ultrasonic vibration device A cooling water tank 150 capable of draining water 151 and 152 and a control unit 160 for sequentially controlling hot water and cold water so as to gradually cool the heat of the ginseng to control cracks of the ginseng 900 in the pressure horizontal tank 130 The nozzle piping device 700 of the mist injection and the pressure The various drainage pipes 350 and 351 which can open and clean the bogie 600 by opening the various safety valves 440, 441 and 450 of the horizontal tank 100 and opening the gate 200, And a steaming machine.

The present invention relates to a process for storing a large amount of fresh ginseng (900) in a pressure horizontal tank (100), a process for sealing the opening and closing door of a pressure horizontal tank and locking various safety valves, The process of controlling the steaming time, the process of cooling the pressure horizontal tank with the ground water and the water, the steamed ginseng heat treatment and the ginseng skin epidermis It is composed of continuous mist spraying process of hot water and cold water for protection and opening of various safety valves and opening of the pressure horizontal tank to draw out cargo.

Exemplary Embodiment of Conventional Red Ginseng Apparatus for Manufacturing Red Ginseng Except for the description of FIG.

Fig. 2 is an overall perspective view of the present invention, and Fig. 3 is an overall sectional view.

4 is a front view of the door opening and FIG. 5 is a front view of the closing door

6 is a control box showing a control function.

Fig. 7 is a bogie diagram illustrating the arrival and departure of the bogie.

And FIG. 8 is a view showing a manufacturing process using a steam cooker for manufacturing large capacity red ginseng according to the present invention

A perspective view of the steaming machine shown in FIG. 2 will be described below.

The cooling water tank 150 on the upper part of the pressure horizontal tank 100, which is a steam cooker installed with a plurality of support legs 110 to horizontally fix the steam cooker for manufacturing large capacity red ginseng according to the present invention, Temperature sensors 410, 411, 412 and 413 are installed on the outside of the tank 120 in order to cool the pressure horizontal tank of the high temperature by controlling the temperature of the inside of the pressure horizontal tank 130, The gauge 420, the pressure gauge 430, the safety valve 441, the automatic control valve 440, the short-wave solenoid valve 450, the humidity gauge 460, and the control box 400, The temperature is controlled to heat the tank by the water vapor generator 370 and the temperature of the water is controlled by heating the tank by coating the ceramic with a ceramic (far infrared ray radiation mineral) Inside the tank cylinder (13 And an ultrasonic oscillator 500 for controlling water vapor resonance by a plurality of ultrasound transducers 510, 511, 512 and 513 mounted on the outer circumferential bottom of the tank, and a far infrared ray radiation heat generated by the transducer 610 and the multi-

Preferably, the far-infrared radiative minerals are composed of yellow ocher, tourmaline, elvan, vermiculite, and pozzolan, which are excellent in far-infrared radiation and heat radiation of 500 mash or more.

FIG. 3 and FIG. 4 show the results of the experiment of the present invention,

The high load dedicated V home wheels 620 of the harvested multi-stage trucks 610 and 600 containing a large amount of fresh ginseng 900 are mounted on the bogie rail 640 of the shape to form a plurality of multi-stage trucks 600 Are horizontally received in the pressure horizontal tank 100 and the steam injection pipes of the upper part 310, the left part 320, the right part 330 and the lower part 340 installed at the four sides of the pressure horizontal tank 130, The upper portion 710, the left portion 720, and the lower portion 710 of the inner portion 130 of the pressure horizontal tank are controlled so that the steaming time due to the sprayed steam convection action is controlled by a timer and the hot water injection and the cold water injection are sequentially performed, And an air generator 750 for supplying compressed air to the mist spray pipes of the mist nozzles 711, 721, 731, and 741 installed on the right side 730 and the lower side 740.

4 and 5, a concave groove 211 formed in the ring frame 210 of the pressure horizontal tank opening portion and a hinge 230 fixed to one side of the pressure horizontal tank opening portion 210, The opening and closing door 200 attached to the hinge plate 231 is provided with a convex portion 221 so as to be coupled to the concave groove 211 and to be hermetically sealed. The opening and closing of the pressure horizontal tank (100), which is a steam boiler for manufacturing, is performed.

6, the control box 400 in which the control function is indicated is provided with a switch 470 for operating and controlling the power supply, The function of setting the temperature of the lower temperature 404 and setting the working time 405 to notify the end of the operation by bell and the function of setting the humidity 406 and setting and controlling the pressure 407, And the operation time 408 is set so that effective steaming can be achieved.

7, the pot 610 containing the fresh ginseng is moved up and down on the table lift 650 to adjust the height of the table lift 650 so that the trolley 650 located in the pressure horizontal tank opening 210 And is configured to fit with the rail 640 and to load and take out a plurality of pieces.

In addition, it is preferable to install a rail 651 on the table lift 650 to easily load and unload the multi-stage truck 600.

Example

FIG. 8 is a flowchart illustrating a process for accepting a multi-stage car using a steam boiler for manufacturing a large-capacity red ginseng, a process for sealing a door according to an embodiment of the present invention, referring to FIGS. 2, 3, 4, 5, 6, The process of the steaming process, the time control process, the cooling process of the tank, the sequential injection process of the warmed fog, and the opening process will be described in detail as follows.

Multi-stage car  Acceptance process

The multistage truck 600 containing the washed ginseng 900 is placed on the table lift 650 to adjust the height of the multistage truck 600. The height of the multistage truck 600 is adjusted by the balance rail 640 of the pressure horizontal tank opening 210, A plurality of multi-stage trucks 600 are accommodated in the pressure and horizontal tank 100 while maintaining the level of the lift 650 and charging the multi-stage truck 600. [

Three multi-stage trucks 600 are preferably accommodated in the pressure horizontal tank 100

Opening and Closing process

A concave groove 211 formed in the ring frame 210 of the pressure horizontal tank opening portion serving as a steam cooking apparatus and an opening and closing door 231 bonded to the hinge plate 231 of the hinge 230 fixedly attached to one side of the pressure horizontal tank opening portion 210 And the pinion gear 240 and the pinion gear 250 maintain the tightness of the lock device

On the other hand, the steam dispensing valve 300 is opened, the mist spray valve 700 is closed, the lower drainage valve 350 is also closed, the closing valve of the safety valve 441 is closed and the pressure of the pressure gauge 430 is checked The upper temperature 401, the left temperature 402, the right temperature 403 and the lower temperature 404 for confirming the presence or absence of humidity of the humidity gauge 460 and confirming the temperature sensors 410, 411, 412, ).

In addition, it is preferable to set the steaming time 405, the steaming temperature 406, the steaming pressure 407, and the ultrasonic vibration time 408, and if the steaming time 405 is exceeded,

The cooking course

The steam generated in the steam boiler 370 which is a steam generator operated by the steam injection pipe 300 installed at the four sides of the pressure horizontal tank 130 serving as the steam boiler is fed to the upper portion 310, The water vapor of 2 to 5 minutes for temperature control is discharged by opening the safety valve 441 of the safety valve, and then the steam temperature of the convection action is changed from 92 to 102 for 60 minutes to steaming the fresh ginseng 900 to 180 minutes and, 0.90kgf / cm ² To due to the pressure (407, 430) and a horizontal pressure tank a cylinder 130, a wicker tray 610, a multi-stage truck ultrasonic vibration of the far infrared radiation, and 60 to 120 minutes by a 600 (510 511 512 513) of 1.00kgf / cm ² The steam of the steam heat wave makes the gypsum body uniform.

Preferably, the ginseng 900 is steamed by the steam convection at a set temperature of 98 to 120 minutes, and the waves of steam heat and the ginseng body are uniformly smoothed by the far infrared radiation heat and the ultrasonic vibrations 510, 510, 512 and 513 for 120 minutes, / cm < ² > pressure (407, 430), the evaporation of the saponin component is suppressed.

For the production of desirable red ginseng, it is effective to classify the weight and size of the ginseng bodies by the ginseng industry law standard of ginseng, ginseng, and ginseng.

Preferably, it is effective to boil the ginseng using mineral ion water (800) as a constant for red ginseng steaming.

Time Control Course

The upper temperature 401, the left temperature 402, the right temperature 403 and the lower temperature 404 at the steam temperature 98 in the pressure horizontal tank 130 as the steam cooker are divided into the steaming time 405 of 120 minutes 0.95 kgf / cm ² Pressure 407 and ultrasonic vibration time 408 are set and controlled by a timer so that a warning buzzer sounds to inform of the end.

Tank cooling process

After the completion of the above-mentioned steam boiling, ground water or water is supplied (151) to the cooling water tank (150) located above the pressure horizontal tank (100) The safety valve of the safety valve 441 is opened and the pressure 407 is removed to zero.

Preferably, it is effective to protect the ginseng body by cooling the high-pressure horizontal tank 100 for 30 minutes while slowly opening the safety valve of the safety valve 441 and gradually removing the pressure 407.

On, Cold foggy  Sequential injection process

The upper portions 710 and 711 and the left portions 720 and 721 in the pressure horizontal tank 130 serving as a steam boiler are controlled so as to control the cracks of the ginsenosides while gradually removing pressure through the cooling water tank 150 of the pressure horizontal tank 100. [ 720, 730 and 740 equipped with fog nozzles installed on the lower portions 740 and 741 of the upper portion 730 and the lower portion 740 and 741 of the lower portion 730 and the lower portion 740 and 741.

10 to 20 minutes of warm water mist spraying, and 10 to 30 minutes of 15 to 20 times of ground water and mist spraying to control cracking of the ginseng bodies.

Preferably, the hot mist spraying for fifteen minutes and the mist spraying for about fifteen minutes to fifteen or more ground water and the constant water spray are performed in order to prevent cracking of the ginseng bodies.

Opening process

The safety valve 441 of the pressure horizontal tank 100 serving as a steam boiler is opened and the pressure 407 is gradually removed and then the pinion gears of the pressure horizontal tank 100, 240 and the levers 250 are released and the opening and closing door 200 is rotated in the recessed grooves 211 bounded by the convex portions 221 formed in the opening and closing door 200 to release the unevennesses 211, do.

The fresh ginseng 900 contained in the pressure horizontal tank 100 serving as a steam boiler is fed to the bogie rails 640 of the pressure horizontal tank openings 210 in order to take out the multi-stage bogie 600, It is easy to lower the height of the table lift 650 and adjust the height of the table lift 650 downward.

And a drain pipe 350 which can be cleaned and drained even after the pressure horizontal tank 100 serving as a steam boiler is opened.

While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments, but, on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the appended claims. .

100; A body 110 of the pressure horizontal tank; A support leg 120; Cylinder outer 130; A cylindrical interior 140 coated with a ceramic (far-infrared ray radiation mineral); Sichang 150; Cooling water tank 151; Constant inlet (lower side) 152; Outlet (higher side)
200; Opening / closing door 210; A body opening ring frame 211; A door handle 220, a hinge 231, an opening / closing door hinge plate 240, Pinion gear 250; Ra-size words
300; A steam distribution valve 301, a steam solenoid 310, an upper steam injection pipe 320, a left steam injection pipe 330, a right steam injection pipe 340, a lower steam injection pipe 350, a drain pipe 360, a temperature controller 370, Boiler).
400; The control box 401 includes an upper temperature 402, a left temperature 403, a right temperature 404, a lower temperature 405, a time 406, a humidity 407, a pressure 408, an ultrasonic operation time 410, an upper temperature sensor 411, a left temperature sensor 412, Temperature sensor 420, thermometer sensor 430, pressure gauge 440, automatic control safety valve 441, safety valve 450, short-wave controller check valve 460, humidity gauge 470, power source 471, on 472, off
500; An ultrasonic oscillator 510, a first ultrasonic vibrator 511, a second ultrasonic vibrator 512, a third ultrasonic vibrator 513,
600; A multi-stage bogie 610 coated with ceramic, which is a far-infrared radiative mineral, a pot 620 coated with ceramics, which is a far-infrared radiation mineral, Handle 640; A form bogie rail 641, a pedestal 650; Table lift 651; bogie rail above table lift
700; The mist spray nozzle piping device 701 includes a solenoid 710, an upper spray pipe 711, a mist nozzle 720, a left spray pipe 721, a mist nozzle 730, a right spray pipe 731, a mist nozzle 740, a lower spray pipe 741, Generator (oilless air compressor for food only)
800; Water supply tank (deep sea water, mineral ion water)
900; Ginseng (ginseng)

Claims (3)

A pressure horizontal tank which is a steam boiler for containing a large amount of fresh ginseng and a steam jet pipe for convection heating the ginseng of the gravel multi-stage car in the pressure horizontal tank, The ultrasonic vibration device for promoting the heat and steam radiation of the steam jet for the gypsum gauging in the horizontal tank, the timer for controlling the steam cooking time and the high temperature pressure heated by the steam cooking. A cooling water tank capable of filling and discharging the cooling water and a nozzle piping system for successively spraying hot water and cold water to slowly cool the heat of the ginseng ginseng in order to control cracks of the ginseng bodies in the pressure horizontal tank, The valve can be opened, the gate can be withdrawn, cleaned, and the drain Steaming apparatus for mass producing red ginseng, characterized in that the pipe configuration. A process of storing a large amount of fresh ginseng in a pressure horizontal tank, a process of sealing the pressure horizontal tank opening and closing doors and locking various safety valves, a process of hot steam generation by the steam jetting, a far infrared radiation heat, ultrasonic vibration, A process of controlling the steaming time, a process of cooling the pressure horizontal tank to a constant temperature, a sequential fog injection process of hot water and cold water to protect the skin of the ginseng body by heat of the boiled ginseng, Which is characterized in that the safety valve is opened and the pressure horizontal tank is opened and the tank is drawn out. The method of claim 1,
The inner surface of the cylinder of the pressure horizontal tank, which is a steam cooker built up with a large number of supporting legs to be fixed horizontally, and the transporter and the multi-stage carriage of the ceramic paint, are coated with far-infrared radiative minerals such as loess, tourmaline, elvan, vermiculite and pozzolan Steaming machine for red ginseng manufacturing.

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