KR20160006376A - After treatment processing method for improvement dyeability of fabrics dyed with persimmon extract - Google Patents
After treatment processing method for improvement dyeability of fabrics dyed with persimmon extract Download PDFInfo
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- 238000003672 processing method Methods 0.000 title claims abstract 5
- 239000004744 fabric Substances 0.000 title abstract description 26
- 229940027779 persimmon extract Drugs 0.000 title abstract description 10
- 238000004043 dyeing Methods 0.000 claims abstract description 35
- 238000001035 drying Methods 0.000 claims abstract description 32
- 238000000034 method Methods 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000005406 washing Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 47
- 239000012535 impurity Substances 0.000 claims description 8
- 239000002253 acid Substances 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- 238000007602 hot air drying Methods 0.000 claims description 4
- 150000003839 salts Chemical class 0.000 claims description 4
- 238000007603 infrared drying Methods 0.000 claims description 3
- 239000002131 composite material Substances 0.000 claims description 2
- 239000008280 blood Substances 0.000 claims 2
- 210000004369 blood Anatomy 0.000 claims 2
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- 238000004904 shortening Methods 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 20
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 16
- 229920001864 tannin Polymers 0.000 description 8
- 239000001648 tannin Substances 0.000 description 8
- 235000018553 tannin Nutrition 0.000 description 8
- 238000004040 coloring Methods 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 239000000126 substance Substances 0.000 description 6
- 229920000742 Cotton Polymers 0.000 description 5
- 235000011511 Diospyros Nutrition 0.000 description 4
- 244000236655 Diospyros kaki Species 0.000 description 4
- 239000003086 colorant Substances 0.000 description 4
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- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 229920002770 condensed tannin Polymers 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
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- 238000009991 scouring Methods 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 235000019658 bitter taste Nutrition 0.000 description 2
- 235000013399 edible fruits Nutrition 0.000 description 2
- 230000002708 enhancing effect Effects 0.000 description 2
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- 238000003825 pressing Methods 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 208000035150 Hypercholesterolemia Diseases 0.000 description 1
- UPYKUZBSLRQECL-UKMVMLAPSA-N Lycopene Natural products CC(=C/C=C/C=C(C)/C=C/C=C(C)/C=C/C1C(=C)CCCC1(C)C)C=CC=C(/C)C=CC2C(=C)CCCC2(C)C UPYKUZBSLRQECL-UKMVMLAPSA-N 0.000 description 1
- 229930182559 Natural dye Natural products 0.000 description 1
- 229920000473 Phlobaphene Polymers 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 235000010208 anthocyanin Nutrition 0.000 description 1
- 239000004410 anthocyanin Substances 0.000 description 1
- 229930002877 anthocyanin Natural products 0.000 description 1
- 150000004636 anthocyanins Chemical class 0.000 description 1
- 229960005070 ascorbic acid Drugs 0.000 description 1
- 235000010323 ascorbic acid Nutrition 0.000 description 1
- 239000011668 ascorbic acid Substances 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 235000005473 carotenes Nutrition 0.000 description 1
- 150000001746 carotenes Chemical class 0.000 description 1
- 239000006103 coloring component Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000002951 depilatory effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003176 fibrotic effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 229920001461 hydrolysable tannin Polymers 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
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- 230000000260 hypercholesteremic effect Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 239000000978 natural dye Substances 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
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- 235000000346 sugar Nutrition 0.000 description 1
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- NCYCYZXNIZJOKI-UHFFFAOYSA-N vitamin A aldehyde Natural products O=CC=C(C)C=CC=C(C)C=CC1=C(C)CCCC1(C)C NCYCYZXNIZJOKI-UHFFFAOYSA-N 0.000 description 1
- 235000008210 xanthophylls Nutrition 0.000 description 1
- 150000003735 xanthophylls Chemical class 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/34—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using natural dyestuffs
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B61/00—Dyes of natural origin prepared from natural sources, e.g. vegetable sources
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/28—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
- F26B3/30—Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun from infrared-emitting elements
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Life Sciences & Earth Sciences (AREA)
- Microbiology (AREA)
- Organic Chemistry (AREA)
- Coloring (AREA)
Abstract
Description
본 발명은 감물염색된 피염물의 후처리 가공방법에 관한 것으로서, 특히 감물염색된 피염물을 후처리 가공하여 피염물에 고착되는 감물의 염색성과 염색견뢰도를 향상시킴과 동시에, 발색시간을 단축시켜 공정기계화 할 수 있게 함으로서, 생산성 향상을 기대할 수 있게 한 것이다.More particularly, the present invention relates to a process for post-treatment of a dyed dyed dyed salt, and more particularly, to a dyed dyed dyed dyed dyed product, So that productivity can be expected to be improved.
일반적으로 감물염색은 감물에 들어있는 탄닌성분이 섬유와 결합되고, 섬유와 결합된 탄닌성분이 햇빛에 노출되면, 점진적으로 산화, 중합되어 갈색으로 변하는 성질을 이용한 것이다.In general, impure dyeing is a process in which a tannin component contained in a substance is bonded to a fiber, and a tannin component bound to the fiber is gradually oxidized, polymerized and turned brown when exposed to sunlight.
감은 9~15% 당분과 펙틴, 아스코르빈산 및 크산토필, 카로틴과 떫은 맛을 내는 탄닌질로 구성되어 있으며, 상기 성분 중 색소성분인 탄닌은 여러가지의 폴리페놀 화합물이 중합된 고분자물질의 총칭으로 화학구조는 명확히 분류되지 않는다.It consists of 9 ~ 15% sugar, pectin, ascorbic acid and xanthophylls, and carotene and tannin, which gives a tangy taste. The tannin, a coloring component of the above components, is a generic term for various polyphenolic compounds The chemical structure is not clearly classified.
상기 탄닌은 무색이지만 산화되면 갈색을 띄며, 플로보놀의 유도체가 모인 축합형으로 미숙과에 많이 포함되어 있고, 성숙됨에 따라 산화되어 안토시아닌과 안토크산틴으로 변해 쓴맛이나 떫은맛이 사라진다.The tannin is colorless but brown when it is oxidized. It is a condensed condensate of derivatives of florboline. It is mostly contained in the immature part. It is oxidized by oxidation to anthocyanin and anthracanthine, and bitter taste and bitter taste disappear.
축합형 탄닌은 수수, 두류, 과일 및 채소류, 목초 등에 상당량 함유되어 있는 물질로서 가수분해형 탄닌과 달리 탄수화물이 주로 falvan-3-ol도는 favan-4,4-diol의 중합체이거나 이 두물질이 혼합된 중합체의 형태를 지닌다.Contrary to hydrolyzed tannins, carbohydrates are mainly falvan-3-ol or favan-4,4-diol polymers, or a mixture of these two substances, in contrast to hydrolyzable tannins. Lt; / RTI > polymer.
이들 축합형 탄닌은 산에 의해 쉽게 분해되지 않고 중합되어 무정형의 phlobaphene이나 tanin-red를 형성하는 성질을 가지며, 각 식물성 식품의 축합형 탄닌은 구조가 복잡하고 다양하여 아직 완전한 구조가 결정되어 있지 않다.These condensed tannins are not easily decomposed by acids but are polymerized to form amorphous phlobaphene or tanin-red. The condensed tannins of the respective plant foods are complex and varied in structure, .
전통적인 감 추출물 염색직물의 발색은 일광에서 염색직물에 수분을 부여하면서 수일간 행하여 왔으며, 일광의 양과 장소의 문제가 있는 것을 극복하기 위한 산업적 의미의 방법으로서 자외선을 이용하여 발색시키는 방법으로 실용화의 길을 모색한 연구도 많다.The color development of the traditional persimmon extract dyeing fabric has been carried out for several days while imparting moisture to the dyeing fabric in daylight. As a method of industrial significance to overcome the problem of the amount and place of sunlight, there is a method of color development using ultraviolet rays There are many studies that sought for.
발색의 조건에서는 현재 일광에 의한 발색, 자외선에 의한 발색, 열에 의한 발색으로 분류할 수 있으며 생즙으로 염색하고 일광발색시키는 방법이 기본적인 체계였다.Under the conditions of color development, the basic system was a method of coloring by sunlight, coloring by ultraviolet light, coloring by heat, dyeing with fresh juice and developing sunlight.
일광발색은 날씨에 따라 7일에서 10일정도의 시간이 걸리고 장소가 필요하다 보니 그 개선책으로 좀더 신속한 발색을 위해 생즙으로 염색하고 자외선발색을 시도하고 있다.Daylight coloring takes 7 to 10 days depending on the weather, and it is necessary to take a place. As a remedy, it is trying to dye ultraviolet rays with fresh juice in order to color more quickly.
감물염색에 관한 선행기술을 검토하여 보면 특허출원 제10-2001-0073053호 "천연염색용 감즙액 추출방법 및 천연염색 자동화시스템"(특허문헌 1)과, 특허출원 제10-2002-0013583호 "감즙분말 및 인공광원을 이용한 천연감즙 염색포 제조방법"(특허문헌 2)과, 특허출원 제10-2010-00138955호 "공방형 감물염색기"(특허문헌 3) 등이 제공된바 있다.Examination of the prior art concerning dyestuff dyeing has disclosed a patent application No. 10-2001-0073053 entitled " Natural Extraction Method and Natural Dyeing System for Dyeing "(Patent Document 1) and Patent Application No. 10-2002-0013583 (Patent Document 2), and Patent Application No. 10-2010-00138955 entitled " Avalanche Dyeing Machine "(Patent Document 3).
상기 특허문헌 1의 기술내용을 검토하여 보면, 감잎과 열매로부터 많은 양의 감즙 염색제 추출과 효과적인 감즙추출을 위해 대용량의 회전식 믹서탱크에 선별된 감잎 또는 열매를 넣고 회전시킨후 감 열매의 경우에는 매우 작은 입자로 분쇄된 것을 압착탱크에 넣어 감즙액을 추출하고, 감잎의 경우에는 섬유질분해 유기제가 들어있는 감잎색소 추출탱크에서 일정시간 실온에서 추출하여, 불순물 여과필터가 내장된 색소여과 농축탱크를 거쳐 추출된 감잎 농축색소를 원액 또는 일정의 물을 혼합한 감액에 색소변화를 방지하는 색소안정제를 첨가하여 감액의 농도와 색소안정제 첨가비율에 따라 색조의 농도가 다양하게 재현할 수 있는 성질을 갖추게 한 다음, 물 파도를 일으키는 염색탱크에 감액 염색원료와 면직물을 담궈놓고 물 파도를 일으키면 손으로 주무르는 것과 같은 효과가 있어 염색색소가 섬유의 조직까지 침투할 수 있게 하고, 염색된 면직물을 UV램프 건조암실에서 염색제의 농도에 맞게 조사 건조한 다음, 색소 고착액이 들어있는 탱크에 침전한후 세척하여 최종 건조하는 염색과정에 의해 이루어지게 된다.In consideration of the technical contents of Patent Document 1, in order to extract a large amount of juice dyes from persimmon leaves and fruit and to extract an effective juice extract, a persimmon leaf or fruit selected in a large capacity rotary mixer tank is put and rotated, In the case of persimmon leaves, it is extracted at a room temperature for a certain time in a persimmon leaf extraction tank containing a fibrotic decomposition organic substance, and after passing through a pigment filtration concentration tank with a built-in impurity filtration filter A colorant stabilizer is added to the extract to reduce the color change of the mixture. The concentration of the colorant and the concentration of the colorant stabilizer are added to reduce the concentration of the colorant. Next, if you dampen raw materials and cotton fabrics in a dye tank that causes water waves, And the dyeing dye is allowed to penetrate into the texture of the fiber. The dyed cotton fabric is irradiated and dried according to the concentration of the dye in the UV lamp drying dark room, and then the dye is precipitated in a tank containing the dye fixing solution, Followed by final drying.
특허문헌 2의 기술내용을 검토하여 보면, 감즙액을 분말화하여 감즙액 분말로 제조하고, 이를 3~20중량%로 물에 용해시켜 감즙염액을 제조한 후, 피염물에 염색픽업율 80~100%로 패딩처리한 다음, 인공광원을 조사하여 발색시킨다는 것이다.When the technical contents of Patent Document 2 are examined, the juice is pulverized into a juice powder, and the juice is prepared by dissolving the juice in water at 3 to 20% by weight. 100%, and then irradiated with an artificial light source to develop color.
특허문헌 3의 기술내용은 감물염액을 수용하는 탱크와, 상기 탱크의 외측면에 부착되어 지지하는 프레임과, 상기 탱크의 전방에 장착되어 직물지에 흡수된 감물 염액을 탈수시키는 압착기를 포함하고, 상기 탱크는 전방의 상부에 직물지가 출입하는 출입구가 형성된 통 형상의 바디와, 상기 바디의 내부에 형성된 일측 내측면에 나란히 설치되어 증기가 순환하는 히터파이프와, 상기 바닥면에서 떨어진 위치에 설치되고 하방으로 홀이 형성되어 감물 염액을 공급하는 분출관과, 상기 바디의 내측면에 회전하도록 지지되어 직물지를 감아서 순환시키는 순환롤러와, 상기 순환롤러의 전방 또는 후방에 나란하도록 상기 내측면에 회전하도록 지지되는 보조롤러와, 상기 바디에 부착되어 상기 순환롤러와 보조롤러를 구동시키는 모터를 포함하는 것을 특징으로 하는 감물염색기에 관한 것이다.The technical content of Patent Document 3 includes a tank for containing the scouring saline solution, a frame attached to and supported on the outer surface of the tank, and a presser mounted on the front of the tank for dehydrating the scouring saline absorbed in the screed, The tank includes a tubular body having an inlet and an outlet through which the fabric enters and exits from an upper portion of a front side thereof, a heater pipe arranged side by side on one inner side surface formed inside the body and circulating the steam, A circulation roller supported on the inner surface of the body so as to be rotated to circulate the fabric and to rotate the circulation roller so as to be parallel to the front or rear of the circulation roller; And a motor attached to the body for driving the circulation roller and the auxiliary roller Gammul that relates to the dyeing.
따라서 상기 특허문헌 1 및 특허문헌 2의 경우 감즙액이 흡착된 피염물에 색상을 발현시키기 위한 수단으로서 UV램프 건조암실을 이용하거나 근자외선을 주파장으로 하는 인공광원을 사용한다는 것이나, 색발현성이 부족할 뿐 아니라 염착성, 즉 염색견뢰도가 다소 떨어지는 단점이 있는 것이었다.Therefore, in the case of Patent Documents 1 and 2, the use of an artificial light source using a UV lamp drying dark room or near ultraviolet as a main wavelength is used as a means for expressing color on a dyed material to which a juice is adsorbed, But also the dyeing fastness was somewhat lowered.
또한 특허문헌 3의 경우 주로 공방에서 수작업으로 실시하던 감물염색과정을 기계화한 것으로서, 수작업성 염색은 탈퇴하였으나, 염색원리는 종래 일반적으로 실시되고 있는 감물염색의 원리를 벗어나지 못하고 있는 실정이다.In the case of Patent Document 3, the process of hand-dyeing, which was performed manually by a workshop, was mechanized, and the manual dyeing was discontinued, but the principle of dyeing was not out of the principle of dyestuff dyeing conventionally practiced conventionally.
특허문헌 1 내지 특허문헌 3에서 감물염색에 사용되는 감물준비는 감즙액 혹은 감즙분말에 적량의 물을 첨가하여 감물염색이 이루어지도록 한 것이나, 감물염색 특성상 천연염료와는 다르게 산소와 수분에 의해 산화발색되어 갈색을 띄게 되는데, 이러한 발색과정을 거치는데에 많은 시간과 공간을 필요로 하게 될 뿐 아니라 염색성과 염색견뢰도 등이 떨어지게 되는 단점이 있다.In Patent Documents 1 to 3, preparations for use in makeup dyeing are prepared by adding an appropriate amount of water to the juice or juice powder so that the juice is dyed. However, unlike natural dyes, It is colored and becomes brown. It takes a lot of time and space to pass through the color development process, and there is a disadvantage that dyeing property and dyeing fastness are deteriorated.
이러한 단점을 해결하기 위한 수단으로서, 본 발명자가 염색성과 염색견뢰도 및 발색시간을 줄이기 위하여 감즙에 알칼리 및 산을 단계적으로 첨가하여 염료화된 감물을 얻고, 상기 염료화된 감물을 이용한 피염물의 감물염색방법을 제공한바 있다.As means for solving such disadvantages, the inventor of the present invention has found that dyeing is carried out by gradually adding alkali and acid to juice to reduce coloring time, dyeing fastness and coloring time, Method.
그러나 상기 염료화된 감물은, 감즙의 염료화과정에서 산화발색이 촉진되어 농색으로 변화되며, 발색이 많이 진행되면 섬유와의 결합력이 떨어지게 되므로 결국 떨어진 결합력을 보완하기 위한 수단이 부족하였다.However, the above dyed substances have a tendency to accelerate oxidative coloration in the dyeing process of juice and change to hypercholesterolemia. When the coloring is progressed, the binding force with the fiber is lowered.
본 발명의 목적은 피염물에 고착되는 감물의 염색성과 염색견뢰도를 향상시킴과 동시에, 발색시간을 줄여 생산성 향상을 기대할 수 있게 한 것이다.It is an object of the present invention to improve the dyeability and color fastness of an object affixed to a dyed material, and to improve the productivity by reducing color development time.
상기에서와 같이 염색성과 염색견뢰되를 향상시키고 발색시간을 줄이기 위하여 본 발명에 사용되는 감물은 감즙에 알칼리를 첨가한후 다시 산을 첨가하여 제조한 염료화된 감물로서(염료화된 감물은 발명자가 선출원한 기술임), 염료화 과정에서 산화발색이 촉진되어 농색으로 변화되는데, 발색이 많이 진행되면 섬유와의 결합력이 떨어지게 되므로, 결국 떨어진 결합력을 보완하기 위한 것이다.As described above, in order to improve dyeability and color fastness and to shorten color development time, the present invention is a dyed product obtained by adding an alkali to a juice and then adding an acid thereto Is a technology that has been introduced in the prior art), oxidation color development is promoted in the dyeing process and changed to hypercholesterolemic color.
상기 목적을 달성하기 위하여 본 발명은 피염물을 염료화된 감물에 침지시켜 피염물에 감물이 흡착되게 한 다음 압착롤러로 가압하여, 과다하게 흡착된 감물을 제거하고, 상기 피염물을 예비건조하여 적절한 수분, 즉 감물이 함유되게 하고, 상기 피염물을 스팀처리하여 염료화된 감물이 피염물에 견고히 고착되게 한 다음 건조하고 건조된 피염물을 체류조에 체류시켰다가 수세하고, 건조하는 과정으로 발명이 이루어지게 된다.In order to accomplish the above object, the present invention provides a method for dyeing a dyed material by dipping the dyed material in a dyed dyed material to cause the dyed material to be adsorbed on the dyed material, and then pressing the dyed material with a press roller to remove excessively adsorbed dyed material, The dewatered object is fixed to the object to be dyed, and then the dewatered material dried and dried is allowed to stay in the dewatering vessel, washed with water, and dried. .
본 발명은 피염물을 염료화된 감물에 침지시켜 피염물에 감물이 흡착되게 한 다음 압착롤러로 가압하여, 과다하게 흡착된 감물을 제거하고, 상기 피염물을 예비건조하여 적절한 수분이 함유되게 하고, 상기 피염물을 스팀처리하여 염료화된 감물이 피염물에 견고히 고착되게 한 다음 건조하여 감물염색이 이루어지게 함으로서, 피염물에 고착되는 감물의 염색성과 염색견뢰도를 향상시킴과 동시에, 발색시간을 줄여 생산성 향상을 기대할 수 있게 되는 등의 효과가 있는 것이다.The present invention is characterized in that a dyed material is dipped in a dyed dyed material to cause a dyed material to be adsorbed on the dyed material, and then the dyed material is pressed by a pressing roller to remove excessively adsorbed dyed material, , The dyed material is steam-treated so that the dyed dyed material is firmly adhered to the dyed material, and then the dyed dyed material is dried to improve dyability and color fastness of the object to be fixed to the dyed material, The productivity can be expected to be reduced.
도 1 : 본 발명의 공정블럭도Figure 1: Process block diagram of the present invention
이하 본 발명의 실시예를 첨부도면에 따라 상세히 설명한다.Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명에서 제공하고자 하는 염착성 향상을 위한 감물염색된 피염물의 후처리 가공방법은, 감물염색공정(S1)과, 예비건조공정(S2)과, 스팀처리공정(S3)과, 건조공정(S4)으로 구성되며, 필요에 따라 원단체류공정(S5)과, 수세공정(S6)과, 건조공정(S7)을 추가할 수도 있다.The method for post-treatment of a dyed dyed salt for improvement of durability to be provided in the present invention is characterized in that the dyed dyeing step (S1), the preliminary drying step (S2), the steam treatment step (S3), the drying step (S4) (S5), a water washing step (S6), and a drying step (S7) may be added as necessary.
본 발명에 적용되는 피염물은 면직물, 견직물 등 염료화된 감물과 친화력이 있는 소재이면 적용이 가능하다.The dyed material to be applied to the present invention can be applied to materials having affinity with dyed substances such as cotton fabrics and silk fabrics.
본 발명에서는 면직물 대상으로 실시하였다.In the present invention, a cotton fabric material was used.
감물염색공정은 다음과 같다.The process of dyeing is as follows.
감물염색공정(S1)은 공지된 공정이나 간략히 설명하면, 감물 20ℓ에 NaOH 0.8ℓ를 투입하여 pH 11~12로 조정한 다음, 80~90℃까지 가열하고, 가열된 감물을 다시 50℃미만으로 냉각시키고, 냉각된 감물에 구연산 1.6ℓ를 투입 pH 5~6이 되도록 하여 염료화된 감물을 얻는다.In the affirmative dyeing process (S1), a known process or a brief process is carried out. After adjusting the pH to 11 to 12 by adding 0.8 L of NaOH to 20 liters of the impregnated product, the product is heated to 80 to 90 DEG C, After cooling, 1.6 L of citric acid is added to the cooled impurities to give a pH of 5 to 6 to obtain a dyed impression.
상기 염료화된 감물을 욕비 1:40으로 염색조에 투입 80~90℃로 승온시키고, 상기 염료화된 감물에 피염물(면직물)을 5~10분간 침지시킨 다음, 압착롤러로 압착하여 피염물에 과다하게 흡착된 감물을 제거함과 동시에, 감물이 피염물에 골고루 흡착되게 함으로서 감물염색공정(S1)이 완료된다.The dyed impression is put into a dyeing tank at a bath ratio of 1:40, and the temperature is raised to 80 to 90 ° C. The dyed goods are dipped in a dyed product (cotton product) for 5 to 10 minutes, (S1) is completed by removing the excessively adsorbed impurities and causing the impurities to be uniformly adsorbed on the organisms.
피염물에 감물의 흡착이 완료되면 예비건조공정(S2)을 거치게 된다.After the adsorption of the impurities on the dyed material is completed, the preliminary drying step (S2) is performed.
상기 예비건조공정(S2)은 감물이 흡착된 피염물을 적절한 수분율로 건조하여 스팀처리공정의 효율을 향상시키기 위한 것이다.The preliminary drying step (S2) is to improve the efficiency of the steam treatment process by drying the dyed material adsorbed by the scouring material at an appropriate moisture content.
즉 감물염색된 피염물을 확포시킨 상태에서 가열된 건조실린더로 이송, 피염물을 건조시키게 되며, 이때 실린더의 온도는 약100℃, 이송속도는 1~2m의 속도로 이송시켜 염료화된 감물에 침지된 피염물의 감물잔류량, 즉 수분율이 10~30% 유지되게 예비건조한다.In this case, the temperature of the cylinder is transferred at a temperature of about 100 ° C. and the conveying speed is 1 to 2 m to transfer the dyed article to the dyed article Preliminary drying is carried out so that the residual amount of the immersion salt, that is, the water content is maintained at 10 to 30%.
예비건조공정(S2)을 마친 피염물은 스팀처리하여 염착력을 증진, 감물이 피염물에 견고히 고착되게 하기 위한 스팀처리공정(S3)을 거친다.After the preliminary drying step (S2), the dyed material is subjected to a steam treatment step (S3) for enhancing the salt-bonding strength and for firmly fixing the dyed material to the dyed material.
스팀처리공정(S3)은 다음과 같다.The steam processing step (S3) is as follows.
수분율이 10~30%의 조건으로 예비건조된 피염물을 스팀이 분사되는 스팀처리실을 서서히 통과시키면서 증열함으로서 염료화된 감물이 피염물에 견고히 고착되게 한다.Preliminarily drying the dyed material with a moisture content of 10 to 30%, steam is gradually passed through the steam treatment chamber where the steam is sprayed, so that the dyed dyed material is firmly fixed to the dyed material.
감물염색된 피염물을 스팀처리하는 이유는 감물제조시 첨가한 알칼리가 감성분의 탄닌과 가수분해를 통해 구조변환이 일어나 축합탄닌의 특성을 잃고 일반탄닌으로 변화되고, 이 과정에서 산화발색이 촉진되어 농색으로 변하게 되는데, 발색이 많이 진행되면 섬유와의 결합력이 점차 약해지기 때문에 스팀처리공정(S3)의 필요성이 요구된다.The reason why the dyed dyed dyed materials are steam-treated is that the alkali added during the production of the dyestuffs undergoes structural transformation through the tannin and hydrolysis of the sensuous component, thereby losing the properties of the condensed tannin and changing into ordinary tannin. In this process, And the color of the color changes to hyper color. If the color develops much, the bonding force with the fiber gradually weakens, so that the steam treatment step (S3) is required.
스팀처리실의 온도조건은 90~110℃에서 15~20분간 처리하여 염착성을 증진되게 함으로서 감물이 피염물에 견고히 고착되게 하는 것이다.The temperature condition of the steam treatment room is treated at 90 ~ 110 ℃ for 15 ~ 20 minutes to improve the durability, so that the dirt is fixed firmly to the dirt.
상기에서와 같은 조건으로 스팀처리공정(S3)을 거친 피염물은 통상의 실린더건조 혹은 열풍건조로 이루어지는 건조공정(S4)을 통하여 피염물을 건조한다.The dyes that have undergone the steam treatment step (S3) under the above conditions dry the dyes through a drying step (S4) comprising a normal cylinder drying or a hot air drying.
상기에서 건조된 피염물은 다시 원단체류공정(S5)을 거치게 되며, 원단체류공정(S5)은 적절히 건조된 피염물을 체류조 내에서 일정시간 체류시켜 피염물에 흡착된 감물이 안정적으로 고착되게 하기 위한 수단이다.(원단체류공정(S5)은 생략할 수도 있다)The dyed material dried in the above step is subjected to a far end retention step (S5). In the far end retention step (S5), the properly dried dyed material remains in the retention tank for a certain period of time, (The far-end stagnating step S5 may be omitted)
원단체류공정(S5)을 거친 피염물은 수세공정(S6)을 통하여 수세한다.The dyed material that has undergone the far-end retention process (S5) is washed through the water-washing process (S6).
수세공정(S6)은 분사노즐을 통하여 피염물을 수세하되, 세척수의 온도는 20~25℃의 상온에서 수세하는 것이 바람직하다.It is preferable that the dirty water is washed through the spray nozzle in the water washing step (S6), and the washing water is washed at room temperature of 20 to 25 DEG C.
상기에서 세척수의 온도가 25℃이상일 경우 온도상승에 따른 섬유의 팽윤과 동시에 섬유에 고착되었던 염료의 탈리현상이 일어나게 되고, 저온일 경우에는 피염물 표면에 부착된 염료의 충분한 세척이 이루어지지 못하게 될 우려가 있어 바람직하지 않다.If the temperature of the washing water is higher than 25 ° C, the dye swells due to the temperature rise and the dye that has adhered to the fibers at the same time as the swelling of the fiber occurs. If the temperature is low, the dye attached to the surface of the dye is not sufficiently washed It is not desirable because of concern.
상기에서와 같은 조건으로 수세공정(S6)이 완료되면 건조공정을 거치게 된다.When the water washing step (S6) is completed under the same conditions as described above, the drying step is performed.
건조공정(S7)은 열풍건조와 적외선 건조가 혼합된 복합건조시스템을 이용하되, 피염물이 얇을 경우 110~130℃에서, 두꺼울 경우에는 160~170℃에서 건조한 다음 원단을 권취하게 된다.The drying process (S7) uses a composite drying system in which hot air drying and infrared drying are mixed. When the dyed material is thin, the fabric is dried at 110 ~ 130 ℃, when it is thick, it is dried at 160 ~ 170 ℃ and then the fabric is wound.
상기 건조공정에서 열풍건조만 이용할 경우에는 피염물에 줄모양의 흠이 발생될 우려가 있고, 적외선건조만 할 경우에는 불완전건조의 우려가 있어 바람직하지 않다.If only the hot air drying is used in the drying step, there may be a risk of line-shaped scratches on the dyed material, and if the drying is only infrared drying, incomplete drying may occur.
이상에서 설명한 바와 같이 본 발명은 염료화된 감물로 피염물을 염색한 다음 스팀처리공정을 통하여 염착성을 증진케 함으로서, 감물이 피염물에 견고히 고착되게 하며, 또한 수세과정에서도 세척수의 온도를 상온(20~25℃)의 조건으로 하여 최적의 세척이 이루어지게 하여 효과적인 감물염색이 이루어질 수 있게 될 뿐 아니라, 상기 과정을 공정기계화할 수 있게 하여 연속처리가 가능하게 함으로서 감물염색의 생산성 향상을 기대할 수 있게 된다.As described above, according to the present invention, the dyed dyestuff is dyed with a dyeing agent, and the dyestuff is stuck to the dyed material by enhancing the dyestuff through the steam treatment process. Also, 20 to 25 ° C), so that it is possible to achieve effective depilatory dyeing. In addition, the process can be mechanized so that the continuous treatment can be performed, so that the productivity of dyed goods can be improved .
(S1)--감물염색공정
(S2)--예비건조공정
(S3)--스팀처리공정
(S4)--건조공정
(S5)--원단체류공정
(S6)--수세공정
(S7)--건조공정(S1) -deposition dyeing process (S2) -Preliminary drying process
(S3) - steam treatment process (S4) - drying process
(S5) - Fabric retention process (S6) - Washing process
(S7) - Drying process
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CN113899691A (en) * | 2021-09-07 | 2022-01-07 | 中纺协检验(泉州)技术服务有限公司 | Fabric color fastness test equipment and post-processing device thereof |
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KR20030042320A (en) | 2001-11-22 | 2003-05-28 | (주)우리 | Extraction method of persimmon juice for natural dyeing and automatic dyeing system thereof |
KR20030073835A (en) | 2002-03-13 | 2003-09-19 | 한국섬유기술연구소 | Manufactruing Method of The Fabric Dyed With Powdered Persimmon Juice And Artifical Light Source For Development |
KR20100138955A (en) | 2008-02-26 | 2010-12-31 | 인터내셔널 비지네스 머신즈 코포레이션 | Digital rights management of streaming captured content based on criteria regulating a sequence of elements |
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KR20030042320A (en) | 2001-11-22 | 2003-05-28 | (주)우리 | Extraction method of persimmon juice for natural dyeing and automatic dyeing system thereof |
KR20030073835A (en) | 2002-03-13 | 2003-09-19 | 한국섬유기술연구소 | Manufactruing Method of The Fabric Dyed With Powdered Persimmon Juice And Artifical Light Source For Development |
KR20100138955A (en) | 2008-02-26 | 2010-12-31 | 인터내셔널 비지네스 머신즈 코포레이션 | Digital rights management of streaming captured content based on criteria regulating a sequence of elements |
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CN113899691A (en) * | 2021-09-07 | 2022-01-07 | 中纺协检验(泉州)技术服务有限公司 | Fabric color fastness test equipment and post-processing device thereof |
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