KR20150102541A - building material to noise prevention - Google Patents

Abstract

The present invention relates to a thermal block made up by an uneven block base (10) and an uneven cover plate (20) to be applied with a thermal conductive sheath. The thermal conductive sheath composition coated on the uneven block base and the uneven cover plate is mainly made of graphite powder or charcoal powder. Accessory ingredients of the thermal conduction sheath composition are stone powder, water, and powder made of rice, wheat, sweat potatoes, or potatoes; or are an adhesive resin solution, stone powder, and a thinner.

Description

Building material to noise prevention

Energy use reduction Ondol block manufacturing technology and construction technology

The price of petroleum, gas and electric power has been increasing year by year due to the depletion of energy resources, which is the raw material of energy. As a result, technologies that efficiently use such expensive energy are being used throughout the industry. It is very popular in the market.

In the conventional floor heating construction, a lightweight foamed concrete is laid on the cured concrete or structure, a hot water pipe or a heating line is installed on the cured foamed concrete, a mortar for the ondol is installed on the hot water pipe or the heating line, Finish the floor heating by installing a fireproof finish on mortar.

However, in the conventional floor heating method, it takes time to cure the mortar for the ondol. In addition, the conventional floor heating method has a very low energy use efficiency. It is because the heat of the hot water pipe or the heating line can not be directly transferred to the human body, and it is necessary to heat the mortar for the ondol, so a lot of energy required for heat generation must be continuously supplied.

Today, electric mats and hot mats are popular in the market because they can maintain the body temperature quickly without having to operate the boiler in the right cold.

The present invention can be installed at the time of constructing the floor of a building after constructing the concrete structure after building curing or iron or wood, or it can be installed on the floor of the conventional ondol floor quickly, absorbing the heat of the hot water pipe or heating line, To a thermally-assisted block.

 Even with a small energy consumption, the hot water pipe or heating line should be heated quickly and the heat conduction function and the heat storage function should be excellent in the upper layer of the ondol,

It should be easy to install hot water pipe or heating line, it should be able to be installed quickly, maintain strength even under heavy load or momentary impact, have low price, easy to handle and install, easy to repair ondol floor shall.

1. Manufacture of block base with concave and convex structure

A recessed groove 12 which is slightly deeper than 1/2 the diameter of the hot water pipe or heating line is formed from the upper surface of the square block base 11 having a predetermined thickness and the rectangular block base 11 So as to form a plurality of concave and convex columns 13,

Concrete mortar can be put into a mold and compressed at high pressure to produce high strength,

Lightweight foamed concrete mortar, mortar containing royal sand / crushed stone / cement or royal sand / crushed stone / limestone, or mortar containing loam thermosetting ball / cement or loam thermosetting ball / Or by using a mortar containing plastic chips / crushed stone / cement or plastic chips / crushed stone / limestone, the mortar is put into a mold and subjected to pressure molding to produce a block base of a concavo-convex structure,

A material in which ceramics is a main material is put into a mold, pressure-molded and thermally cured,

PE, EVA, urethane, and melamine,

EPS, or EPP styrofoam balls, or may be manufactured by pressure molding in a mold,

PE, EVA, urethane, or melamine, EPS or EPP materials,

The board is made by processing the wooden plate,

Injection molding with plastic material to produce block base of concave and convex structure

2. Manufacture of cover plate of concave and convex structure

A recessed groove 22 having a height slightly higher than half of the diameter of the hot water pipe or heating line is formed upward from the lower face of the rectangular lid plate 21 having a predetermined thickness and the upper face of the rectangular lid plate 21 So that a plurality of concave and convex columns 23 are formed,

Concrete mortar can be put into a mold and compressed at high pressure to produce high strength,

Lightweight foamed concrete mortar, mortar containing royal sand / crushed stone / cement or royal sand / crushed stone / limestone, or mortar containing loam thermosetting ball / cement or loam thermosetting ball / Or by using a mortar containing plastic chips / crushed stone / cement or plastic chips / crushed stone / limestone, the mortar is put into a mold and press-formed to produce a cover plate having a concavo-convex structure,

A material in which ceramics is a main material is put into a mold, pressure-molded and thermally cured,

Or by die-casting with aluminum,

Injection molding with plastic material to produce cover plate of concave and convex structure

3. Preparation of thermoconductive coating composition

The main component of the thermal conductive coating composition is graphite powder or charcoal powder, or a small amount of aluminum powder or iron powder is added to graphite powder or charcoal powder,

The subcomponent of the heat conduction coating composition is composed of powder of rice, wheat, sweet potato, potato and the like, stone powder and water, or the subcomponent of the thermally conductive coating (10) composition is composed of the adhesive resin solution, the stone powder and the thinner, The thermally conductive paste or the heat conductive paste applied to the block base and the cover plate as a thermal conductive coating by mixing and mixing the main component and the subcomponent Produce

4. Thermal Conduction Coating

Heat block is applied to the block base of concavo-convex structure and cover plate of concavo-convex structure,

5. Provide thermal block

The block base 10 having the concavo-convex structure coated with the thermal conductive coating and the cover plate 20 having the concavo-convex structure coated with the thermal conductive coating may be provided as a thermal block,

The block base 10 having the concavo-convex structure coated with the thermal conductive coating, the cover plate 20 having the concavo-convex structure coated with the thermal conductive coating, and the sound insulating cushioning material or the molding cushioning material 30 are provided together as a thermal block

In the heat block of the present invention,

1. Thinly made cover plate can quickly transfer the heat of hot water pipe or heating line to the upper floor of Ondol,

2. Even with low energy, rapid and sufficient thermal conduction and storage can be possible, which can greatly reduce gas or electricity consumption,

3. It is possible to finish construction of floor heating without construction of lightweight foam concrete or Ondol mortar which requires dry curing time,

4. The carbon component absorbs the heat of the hot water pipe or the heating line quickly and can transmit it to the upper floor of the ondol,

5. It is easy to install hot water pipe or heating line,

6. Strength is maintained even under heavy load or momentary impact,

7. It can be supplied inexpensively,

8. Easy handling and construction,

9. It is easy to repair the floor heating floor.

Fig. 1: A block structure for a thermal block of the present invention
Figure 2: Block base design of the present invention thermal block
Fig. 3: Plate of the cover plate of the present invention thermal block
Fig. 4: Thermal conductive solution or thermally conductive paste composition for thermal conductive coating of the present invention
5: Process for producing a hot block of the present invention
Fig. 6: Heat-conductive coating of the block base and cover plate of the present invention thermal block
7: B-type structure of the present invention
8: Soundproofing cushioning material a-type design chart of the thermal block of the present invention
Fig. 9: Soundproofing cushioning material b type plan of the present invention thermal block
Fig. 10: Cushioning material design chart of the present invention thermal block
11: Example of floor heating application using the heat block of the present invention

The present invention relates to a heating block which can be installed at the time of constructing a building after building curing, or after constructing an architectural structure with iron or wood, or can be installed over a conventional floor heating floor.

The present invention is advantageous in that the hot water pipe can be easily installed and protected without the construction of the lightweight foamed concrete and the hot rolled mortar for covering the hot water pipe, and the floor heating can be completed within a short time.

The present invention also provides a heat conduction coating (thermal conductive solution or heat conduction paste) applied to a base block and a covering plate of a heating block to quickly absorb heat of a hot water pipe or a heating line and to enable heat storage, The energy use cost can be reduced significantly, and the thin cover plate can quickly transfer the warmth of the hot water pipe or heating line to the unfinished fire of the upper floor of the ondol.

The hot water pipe described in the present invention may be a hot water pipe of a normal diameter connected to a gas or oil boiler, or a small diameter hot water pipe connected to a miniature electric boiler (hot water heater / hot water heater) for hot water mat.

BRIEF DESCRIPTION OF THE DRAWINGS Fig.

end. For heating Structure and structure of block -100A

As shown in Fig. 1, in the heating block -100A of the present invention,

A block base 10 having a concavo-convex structure coated with a thermal conductive coating and a cover plate 10 having a concavo-convex structure coated with a thermal conductive coating are provided as a thermal block -100A.

I. For heating Production of block -100A

1) Uneven structure Block base production

As shown in Fig. 2,

A recessed groove 12 which is slightly deeper than 1/2 the diameter of the hot water pipe or heating line is formed from the upper surface of the square block base 11 having a predetermined thickness and the rectangular block base 11 So as to form a plurality of concave and convex columns 13,

Concrete mortar can be put into a mold and compressed at high pressure to produce high strength,

Lightweight foamed concrete mortar, mortar containing royal sand / crushed stone / cement or royal sand / crushed stone / limestone, or mortar containing loam thermosetting ball / cement or loam thermosetting ball / Or by using a mortar containing plastic chips / crushed stone / cement or plastic chips / crushed stone / limestone, the mortar is put into a mold and subjected to pressure molding to produce a block base of a concavo-convex structure,

A material in which ceramics is a main material is put into a mold, pressure-molded and thermally cured,

PE, EVA, urethane, and melamine,

EPS, or EPP styrofoam balls, or may be manufactured by pressure molding in a mold,

PE, EVA, urethane, or melamine, EPS or EPP materials,

The board is made by processing the wooden plate,

Injection molding with plastic material to produce block base of concave and convex structure

2) Cover plate made of concave and convex structure

As shown in FIG. 3,

A recessed groove 22 having a height slightly higher than half of the diameter of the hot water pipe or heating line is formed upward from the lower face of the rectangular lid plate 21 having a predetermined thickness and the upper face of the rectangular lid plate 21 So that a plurality of concave and convex columns 23 are formed,

Concrete mortar can be put into a mold and compressed at high pressure to produce high strength,

Lightweight foamed concrete mortar, mortar containing royal sand / crushed stone / cement or royal sand / crushed stone / limestone, or mortar containing loam thermosetting ball / cement or loam thermosetting ball / Or by using a mortar containing plastic chips / crushed stone / cement or plastic chips / crushed stone / limestone, the mortar is put into a mold and press-formed to produce a cover plate having a concavo-convex structure,

A material in which ceramics is a main material is put into a mold, pressure-molded and thermally cured,

Or by die-casting with aluminum,

Injection molding with plastic material to produce cover plate of concave and convex structure

3) Preparation of composition for thermal conduction coating

As shown in FIG. 4,

The heat conduction solution or the heat conduction paste applied to the block base of the concave-convex structure and the cover plate of the concave- Is manufactured as follows.

The main component of the thermal conductive coating composition is graphite powder or charcoal powder, or a small amount of aluminum powder or iron powder is added to graphite powder or charcoal powder,

The subcomponent of the heat conduction coating composition is composed of powder of rice, wheat, sweet potato, potato and the like, stone powder and water, or the subcomponent of the thermally conductive coating (10) composition is composed of the adhesive resin solution, the stone powder and the thinner,

The main component and the subcomponent are mixed and manufactured.

* Manufacture of heat conduction solution and heat transfer paste

1) Mix powder of graphite powder or charcoal powder of about 70% and powder of rice, wheat, sweet potato, potato, etc. of about 10%, stone powder of about 5% and water of about 15% .

In the composition, the stone powder is increased and water is reduced to prepare a heat conductive paste.

2) A heat conductive solution is prepared by mixing graphite powder or char powder powder of about 75%, an adhesive resin solution of about 10%, a stone powder of about 5%, and a thinner of about 10% with mixing.

In the composition of the composition, the stone powder is increased and the thinner is reduced to prepare a heat conduction paste.

3) Powder of graphite powder or charcoal powder of about 60%, powder of aluminum powder or iron powder of about 10%, powder of rice, wheat, sweet potato, potato, etc. of about 10%, stone powder of about 5% Water is mixed and mixed to produce a heat conduction solution.

In the composition, the stone powder is increased and water is reduced to prepare a heat conductive paste.

4) A graphite powder or charcoal powder of about 65%, an aluminum powder or iron powder of about 10%, an adhesive resin solution of about 10%, a stone powder of about 5%, a thinner of about 10% Are mixed and mixed to prepare a heat conduction solution.

In the composition of the composition, the stone powder is increased and the thinner is reduced to prepare a heat conduction paste.

* Graphite ( Graphite ) Features

The thermal conductivity of the graphite powder or the char powder used in the thermal conductive coating composition is far superior to that of copper after diamond. In addition, graphite powder or charcoal powder has many large and small pores, and has a large surface area, and is excellent in adsorptive power and deodorizing effect.

* Other materials used in thermal conductive coating compositions

As a main component of the thermal conductive coating composition of the present invention, one of Fulleren, Graphene, and Carbon Nano Tube, which is a carbon isotope equivalent to graphite, may be used instead of graphite powder or charcoal powder. And then mixed and mixed to produce a heat conduction solution or a heat conduction paste for the heat conduction coating 10.

* Features of Thermal Conduction Coating

Heat conduction coated on the surface of the block base and cover plate The heat conduction solution or the heat conduction paste absorbs the heat of the hot water pipe or the heating line quickly to transfer it to the unfinished fire and enables the heat storage, and the energy use cost can be remarkably reduced by the high efficiency heat conduction effect and the heat storage function.

4) Heat block production process

* In the block manufacturing process for the heating,

As shown in Fig. 5,

    1. Heat conduction solution or thermally conductive paste for thermal conduction

    2. Manufacturing steps of block base, cover plate, sound insulation cushioning material or molding damping material (30)

    3. Heat conduction coating step on block base and cover plate

    4. The block base 10 to which the thermal conductive coating is applied and the cover plate 20 to which the thermal conductive coating is applied are provided as a thermal block,

The block base 10 to which the thermal conductive coating is applied, the cover plate 20 to which the thermal conductive coating is applied, and the sound insulating or shock absorbing material 30 are provided together as a thermal block.

5) Heat-conduction coating on block base and cover plate

As shown in Fig. 6,

a) Spray the thermal conductive solution onto the entire upper surface of the block base and the lower surface of the cover plate using the injection device, and then dry to complete the hot block.

     b. After the block base and cover plate are deposited in a thermal conductive solution, the block base and cover plate are coated with a thermal conductive solution and dried to complete the thermal block.

     c) Use a paintbrush to apply a thermal conductive solution to the entire upper surface of the block base and the lower surface of the cover plate, followed by drying to complete the hot block.

d. Apply a heat transfer paste to the entire upper surface of the block base and the lower surface of the cover plate using a scraper, and then dry to complete the hot block.

All. For heating Composition and provision of Block-100B

As shown in Fig. 7, in the heating block -100B of the present invention,

A block base 10 having a concavo-convex structure coated with a thermal conductive coating, a cover plate 10 having a concavo-convex structure coated with a thermal conductive coating, and a thermal block -100B made of a sound insulating or shock absorbing material 30.

* Sound insulation  Manufacture of cushioning material or molding dough 30

* Sound insulation  Production of cushioning material 30a

As shown in Fig. 8,

The sound insulating material 30a is a rectangular plate,

EVA, EPP, EPS, PE, urethane, melamine foam board or laminated foam board, or foam molded in the mold, rubber board, laminated nonwoven fabric and laminated felt.

* Sound insulation  Production of cushioning material 30b

As shown in FIG. 9,

The sound insulating material 30b is composed of an upper plate 31, an elastic ball 32, and a lower holder 33,

The upper plate 31 may be formed of a foaming material such as EVA, EPP, EPS, PE, urethane, or melamine or a laminated foaming material so that a plurality of elastic balls 32 are formed on the bottom surface of a rectangular plate, And can be produced by foam molding, and also a rubber plate, a laminated nonwoven fabric, and a laminated felt.

The elastic balls 32 are made of rubber, silicone, urethane, epoxy, EVA or PE by injection molding or compression molding.

The lower holder 33 having a convex and concave convex shape may be formed by press heat molding with a nonwoven fabric, a cloth, a film (PET, PVC, PC, nylon) or the like so as to form an elastic ball 32 fitting groove Molding, or injection molding.

The sound insulating cushioning material 30b is embedded in the elastic ball insertion groove between the lower holder 33 and the upper plate 31 so that the adhesive sheet of the flat plate is inserted into the elastic ball 32 To the upper plate 31 to complete the sound insulating cushioning material 30b.

* Production of molding damping material 30c

As shown in Fig. 10,

The molding dough 30c is produced by injection molding or compression molding of one of rubber, silicon, urethane, epoxy, EVA, and PE materials so that a plurality of elastic ball (c) hemispheres protrude from the upper and lower surfaces of the flat plate (b).

The sound insulating damping material or the molded damping material 30 according to the present invention may be used for floor heating in addition to the sound damping material or molded damping material as described above.

*. In the following description, the heating block refers to one of the heating block -100A and the heating block -100B.

la. Floor heating construction using thermal block

The present invention can be installed at the time of constructing the floor of the building after the building curing after the building curing or by building the building with iron or wood, or it can be applied over the conventional floor heating floor.

* Floor heating construction of new apartment building using the thermal block of the present invention

As shown in FIG. 11,

   a) installing an insulating sheet on the cured concrete or structure,

   (b) installing a sound insulating material or molding buffer material (30) on the heat insulating sheet,

   c) Providing a block base (10) of a concave-convex structure having a heat conduction coating applied on the sound insulating material or the molding buffer material (30)

   d) A hot water pipe or heating line is installed on the block base (10) of the concavo-convex structure to which the thermal conduction coating is applied,

   e) covering the cover plate (20) of concavo-convex structure in which a hot-water pipe or a heating line is inserted and a thermal conductive coating is applied to the block base (10)

f. Finish thermal floor construction by installing unfinished fire on the thermal block.

four. The other floor heating application using the thermal block of the present invention

* Original ondol construction

   a sound insulation cushioning material or a molding damping material 30 is installed on the ondol used in the past,

   (b) A block base 10 having a concave-convex structure to which a heat conduction coating is applied is provided on a sound insulating material or a cushioning material 30,

   c) A hot water pipe or heating line is installed on the block base (10) of the concavo-convex structure to which the thermal conduction coating is applied,

   d) covering the cover plate (20) of concavo-convex structure with the thermal conduction coating applied to the block base (10) into which the hot water pipe or heating line is inserted,

   e. Finish thermal floor construction by installing unfinished fire on the thermal block.

*. In the above two construction methods, the side cushioning material may be attached to the bottom of the wall that touches the floor (shock buffer and the height of the thermal floor installation - except for the final fireproof fire height).

* Construction of other places

   a hot water pipe or a heating wire is installed on the block base 10 having the concavo-convex structure to which the thermal conduction coating is applied,

   (b) covering the cover plate (20) having a convexo-concave structure to which a hot-water pipe or a heating line is inserted, the block base (10) having a thermal conductive coating applied thereto,

c. Finish thermal floor installation by installing unfinished fire on the thermal block.

*. The finish beautification materials used in all the above-mentioned methods of construction may be selected from the group consisting of high density wood panel, hummer, monoium, decotyle, wood tile, metal, metal panel, rubber, urethane, glass, tile, stone, carpet, cushion sheet, .

100, 100A, 100B: block for heating
10: Block base of concave and convex structure coated with thermal conduction coating (high strength concrete, lightweight foam concrete, royal sand / small gravel / cement, royal sand / element gravel / limestone, loam thermosetting ball / cement, ceramics, Coated with heat conduction coating)
12: uneven groove, 13: uneven column
20: Cover plate of concave-convex structure coated with thermal conduction coating (high strength compression concrete, lightweight foam concrete, royal sand / small gravel / cement, royal sand / element gravel / limestone, loam thermosetting ball / cement, ceramic, Thermal conductive coating paint on the block made of
22: uneven groove, 23: concave column
30: sound insulating cushioning material or molded cushioning material
30a: Sound insulating cushioning material (PE, EVA, EPP, EPS, urethane, sponge foam board or foamed form)
30b: sound insulating cushioning material (top plate, rubber, silicone, urethane, molded epoxy material)
31: upper plate, 32: elastic ball, 33: lower holder
30c: Molding cushioning material (molded product of rubber, silicone, urethane, epoxy material)
a: elastic ball, b: flat plate

Claims (5)

As a heating block,
A block base 10 having a concavo-convex structure to which a thermal conductive coating is applied, and a thermal block 10 provided with a cover plate 10 having a concave- The method according to claim 1,
The main component of the heat conduction coating composition applied to the block base of the concave-convex structure and the cover plate of the concavo-convex structure is composed of graphite powder or charcoal powder,
The subcomponent of the heat conduction coating composition is composed of a powder made of one of rice, wheat, sweet potato and potato, a stone powder and water,
Or a thermal block which is a thermal conductive coating in which the subcomponent of the thermal conductive coating composition is composed of an adhesive resin solution, a stone powder and a thinner The method according to claim 1,
The main component of the thermal conductive coating composition applied to the block base of the concavo-convex structure and the cover plate of the concavo-convex structure is graphite powder or charcoal powder, or graphite powder or charcoal powder is added with aluminum powder or iron powder,
The subcomponent of the heat conduction coating composition is composed of a powder made of one of rice, wheat, sweet potato and potato, a stone powder and water,
Or a thermal block which may be a thermal conductive coating in which the subcomponent of the thermal conductive coating composition is composed of an adhesive resin solution, a stone powder and a thinner The method according to claim 1,
Fulleren and Graphene, which are the same carbon isotopes as graphite, instead of graphite powder or char powder powder, which is the main component of the thermal conductive coating composition applied to the cover base of the concavo-convex structure, , A carbon nanotube (Carbon Nano Tube) can be used as a main component of the thermal conduction coating composition, The method according to claim 1,
The block for heating,
In which a sound insulation cushioning material or a molding damping material 30 is additionally provided,
Thermal block

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