KR20150076942A - Device for manufacturing of renewable fuels - Google Patents

Device for manufacturing of renewable fuels Download PDF

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Publication number
KR20150076942A
KR20150076942A KR1020130165689A KR20130165689A KR20150076942A KR 20150076942 A KR20150076942 A KR 20150076942A KR 1020130165689 A KR1020130165689 A KR 1020130165689A KR 20130165689 A KR20130165689 A KR 20130165689A KR 20150076942 A KR20150076942 A KR 20150076942A
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KR
South Korea
Prior art keywords
screw
workpiece
hopper
compression
supply pipe
Prior art date
Application number
KR1020130165689A
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Korean (ko)
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KR101544978B1 (en
Inventor
김동명
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김동명
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Priority to KR1020130165689A priority Critical patent/KR101544978B1/en
Publication of KR20150076942A publication Critical patent/KR20150076942A/en
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Publication of KR101544978B1 publication Critical patent/KR101544978B1/en

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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/34Other details of the shaped fuels, e.g. briquettes
    • C10L5/36Shape
    • C10L5/363Pellets or granulates
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/40Solid fuels essentially based on materials of non-mineral origin
    • C10L5/46Solid fuels essentially based on materials of non-mineral origin on sewage, house, or town refuse
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/30Pressing, compressing or compacting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/10Biofuels, e.g. bio-diesel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E50/00Technologies for the production of fuel of non-fossil origin
    • Y02E50/30Fuel from waste, e.g. synthetic alcohol or diesel

Abstract

The present invention is achieved by providing an apparatus for producing regenerated fuel which is formed by densifying and burning heavy-duty waste, such as general or industrial waste, through densification and compression, A screw case provided on the frame and having a hopper in which dies and flammable waste are introduced into the front and rear ends, a screw case rotatably installed in the screw case to rotate freely forward and backward, And a heater which is installed in an overlapping manner on the outer surface of the peripheral wall of the screw case to perform firing and pyrolysis of the workpiece, and a heater which is heated by a separate auxiliary heater in the screw, By using the supply pipe which is extended to the portion of the heat medium adjacent to the tip of the inside of the screw, An auxiliary heating section which is provided at the front of the die and extruded through the dies, is compression-molded into various lumps by the roll forging method, A pusher for pushing a workpiece, which is inserted into the hopper through the hopper while forcibly moving in and out by the actuator, in a direction intersecting with the longitudinal direction of the screw, and the end of the supply pipe are forced to flow in the screw, Including a trivet type support element that fixes the workpiece to the workpiece, thereby achieving high quality with uniform compression and densification by structural stability and reliable transfer of workpieces.

Figure P1020130165689

Description

[0001] The present invention relates to a device for manufacturing renewable fuels,

BACKGROUND OF THE INVENTION 1. Field of the Invention [0001] The present invention relates to an apparatus for producing a regenerated fuel, which combusts combustible wastes among wastes such as general or industrial wastes, into solid fuel that is densified by densification through firing and compression processes.

The regenerated fuel of flammable waste is subjected to a predetermined sorting process in various wastes such as general household or industrial waste, so that the combustible waste from which incombustible waste or metal is removed is subjected to pulverization and drying process, It is a solid fuel made.

The apparatus for producing such a combustible regenerated fuel is mainly a high-temperature firing and extrusion molding system, in which a combustible waste introduced through a hopper is injected into a hollow case in a screw case to which high heat is applied in an electrically- Through a dice installed at the end of the screw case, conveying, sintering and compression using a screw equipped with an auxiliary heating unit to help pyrolysis and firing of the inside of the combustible waste while the heating medium is forcibly circulated by a separate heater And is molded into a regenerated fuel solidified by a series of extrusion equations. At this time, the regenerated fuel is extruded into a rod shape, cut into a suitable length by using a separate cutting device, and is produced in the form of a lump using a pellet-type or roll-forging method.

However, in this manufacturing apparatus, the flammable waste supplied through the hopper through a free-fall type free-weighting method without a separate injection device is not constantly introduced into the screw case, that is, the flammable waste is not exactly supplied to the screw thread of the screw, The supply of flammable waste becomes uneven due to the idle rotation of the screw thread, and such uneven supply is critical to the densification of the product and bubble phenomenon, which is the main cause of deteriorating the quality of the regenerated fuel.

In addition, the auxiliary heating unit in the screw is provided with a supply pipe extending over the screw electric length so as to supply the heating medium supplied through the conduit from the auxiliary heater separately provided from the outside to the tip of the hollow screw, Has a problem that the end portion thereof is left free in the hollow screw without supporting structure and the relatively long length of the supply pipe flows in the screw and is structurally unstable so that the supply pipe is easily broken by the external force .

In addition, in the molding apparatus using the roll forging method, a plurality of coarse-shaped regenerated fuels are discharged to the conveying conveyor through the chute, where the discharged lump-shaped regenerated fuels have a slight viscosity on the surface, There are many problems such as a phenomenon of sticking to each other and workability is deteriorated due to the addition of a post-work for separating them separately.

Domestic Registration No. 10-1229241

SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a method and apparatus for a flammable waste which is not filled with flammable wastes, The present invention provides a manufacturing apparatus for a regenerated fuel which can prevent a phenomenon of idling with an empty screw thread and ensures stable supply of workpieces to improve the quality of the product by densification.

Another object of the present invention is to provide a method and apparatus for supplying a regenerated fuel, which can prevent the case where the installation state of the supply pipe is stabilized and thus is easily broken by an external force, by supporting the supply pipe end of the auxiliary heating unit by using a triple- And a manufacturing method thereof.

It is another object of the present invention to provide a method and apparatus for producing recycled fuels that are manufactured in the form of a lump by a roll forging method and sprayed on the regenerated fuels discharged to the conveying conveyor through the chute to prevent adjacent regenerated fuels from sticking to each other, And to provide an apparatus for producing a regenerated fuel capable of improving workability.

It is an object of the present invention to achieve the above object by providing an apparatus for producing a regenerated fuel, which is formed by densifying and burning heavy-duty waste, such as general or industrial waste, through solidification and compression processes, The apparatus includes a frame, a screw case provided on the frame, the screw case having a hopper into which dies and combustible wastes are introduced at the front and rear ends, a screw case rotatably installed in the screw case to rotate freely forward and backward, A heating screw of an electric heating system which is superimposed on the outer surface of the peripheral wall of the screw case to perform firing and pyrolysis of the workpiece and a separate auxiliary heater By using the supply pipe which is heated by the heating medium and extends to the portion adjacent to the inner end of the screw An auxiliary heating unit for performing firing and pyrolysis of the inside of the workpiece to be conveyed by the screw while forcibly circulating the workpiece, and a workpiece which is continuously installed in front of the die and is extruded through the die, is formed into various lumps A pusher for pushing the workpiece inserted into the hopper through the hopper while forcibly pushing the workpiece in and out of the hopper, and a feed pipe, which is provided in the hopper in a direction crossing the longitudinal direction of the screw, Including a trivet-type support element which fixes in a non-fluidized state, thereby achieving high quality with uniform compression and densification by structural stability and firm transfer of workpieces.

According to the apparatus for producing a regenerated fuel according to the present invention, a workpiece, which is combustible waste put into a hopper, is supplied to the screw without voids in the screw using a pusher to obtain a high quality regenerated fuel by uniform compression and densification There is an effect.

In addition, according to the present invention, the end of the supply pipe of the auxiliary heating part is supported in the screw case by using the tripple-shaped support structure, whereby the installation state of the supply pipe is stabilized and the case where the supply pipe is easily broken by external force is prevented, .

Further, the present invention is made in the form of a lump by the roll forging type molding part, and the releasing agent is sprayed on the regenerated fuels discharged to the conveying conveyor through the chute, thereby preventing the adjacent regenerated fuels from sticking to each other, And the workability can be improved.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view schematically showing the overall structure of a manufacturing apparatus for a regenerated fuel according to the present invention. FIG.
FIG. 2 is a cross-sectional view taken along line AA in FIG. 1; FIG.
FIG. 3 is an explanatory view showing a molding process applied to an apparatus for producing a regenerated fuel of the present invention while showing a part of the process. FIG.
Fig. 4 is an enlarged cross-sectional view taken along the line CC in Fig. 2; Fig.
Figs. 5 and 6 are enlarged cross-sectional views taken along line BB in Fig. 1,
FIG. 5 is an explanatory view showing a state in which a workpiece put in the hopper is waiting.
FIG. 6 is an explanatory view showing a state in which a workpiece put into the hopper is pushed into the screw side.
7 (a) and 7 (b) are perspective views showing workpieces of combustible waste produced in various forms by the apparatus for producing a regenerated fuel of the present invention

BEST MODE FOR CARRYING OUT THE INVENTION Next, one embodiment of the present invention will be described concretely with reference to the drawings. 1 to 3 show a regenerated fuel producing apparatus according to the present invention in detail.

The apparatus for producing reclaimed fuels according to the present invention is characterized in that recycled fuels for separating combustible wastes collected from general households or industrial sites and collecting combustible wastes are recycled as fuels, that is, various wastes are crushed to a predetermined size After the pulverized wastes are sorted, they are sorted, sorted and removed from recyclable metals, non-metals, and non-combustible wastes. After that, only the combustible wastes are subjected to a predetermined chemical treatment process to increase the drying efficiency and the combustion efficiency. .

The apparatus for producing regenerated fuels according to the present invention is arranged at least one or more in parallel in the final stage of the fuel production system to mold the combustible waste in a sintering / compression manner. The apparatus for producing regenerated fuel includes a frame 10, At least one of which is arranged in parallel.

The apparatus for manufacturing a regenerated fuel has a screw case 12 having a predetermined length, that is, a predetermined length to obtain a heating time for firing, and the die 14 and the screw 14 are provided before and after the screw case 12, And a hopper 16 into which a workpiece, which is a flammable waste, is introduced through a series of processing steps as described above.

The screw case 12 is provided with a hollow screw 18 for pulling and pushing the workpiece to be charged through the hopper 14. 5 or 6, the hopper 16 is provided with a pair of the screws 18 in the longitudinal direction and the cross direction of the screw 18 so that the workpiece inserted through the hopper 14 in and out by the actuator 16a, And pushers 16b which are pushed to the side of the base 18 side. Such a pair of pushers 16b may be simultaneously or intermittently driven and intermittently driven, and the workpiece may be filled and supplied to the screw thread of the screw 18 without fail.

The screw 18 rotates with a pair of bearing portions 11 and 13 provided on one side of the frame 10 as a support shaft at the rear end thereof, and at the same time, the extension 18 between the bearing portions 11 and 13 A rotational force is transmitted from the separate motor 17 to the drive shaft 15 using the power transmitting elements 19 to drive the screw 18.

On the other hand, on the outer surface of the outer circumferential wall of the screw case 12, a heating unit 20 of an electric heating type for thermal decomposition of the workpiece is provided in an overlapping manner, and the outward surface of the heating unit 20, A heat insulating layer and an outer wall body for preventing heat may be provided in an overlapping manner. Here, the heating unit 20 may use a heating medium other than the electric heating method.

The screw 18 described above is provided with an auxiliary heating section 24 which is hollow and which is heated by a separate auxiliary heater 22 and is forcibly circulated so as to assist pyrolysis and firing of the inside of the workpiece.

The auxiliary heating unit 24 includes a supply pipe 24b extending to a predetermined length so as to supply the heating medium supplied from the auxiliary heater 22 through the supply pipe 24a to the tip of the hollow screw 18, And a return pipe 24c for allowing the heating medium supplied from the rear end of the screw 18 into the auxiliary heating section 22 to be recycled to the heater 26 side.

And a trivet type support element 19 for fixing the end portion of the supply tube 24b so as not to flow in the screw 18.

Between the end portion of the return duct 24c and the supply pipe 24b is provided a space for connection of the auxiliary heater 22 and the supply and recovery ducts 24a and 24c and is not affected by the rotating action of the co- And a rotary joint (27) is provided so as to form a desired flow of the heat medium. At this time, the circulation of the heating medium is achieved by forced circulation by using the circulation pump 24d.

In the front of the screw case 12, there is provided a forming portion 60 for a roll forging method in which a workpiece, which is a combustible waste, is formed in the form of a lump having a size suitable for fuel use.

The forming unit 60 is composed of a pair of forming rolls 62 and 64 which are mounted on the frame 10 and driven by a separate motor 61. The forming rolls 62 and 64 are made of a non- The workpiece to be extruded from the die 14 using the forming holes of the die 14 will be compression-molded into a lump of various shapes by the roll forging method.

The forming unit 60 also has a forced circulation type cooling system for cooling the heat generated during compression molding of the workpiece by a water-cooling method, thereby helping to solidify the workpiece.

The workpiece W of the combustible waste whose molding has been completed in the forming part 60 will be discharged to the conveying conveyor 70 through the chute 66. [ In this case, on the chute 66 on which the workpiece W is discharged, a spraying type spraying means 60 for spraying a release agent for preventing the workpiece W from adhering to the adjacent workpiece W, (80).

The operation of the apparatus for producing a regenerated fuel of the present invention will be schematically described below.

First, the heating medium is returned to the auxiliary heating section 24 at the same time when the apparatus is preheated, that is, when the power is applied to the heating section 20 of the electric heating type, and the temperature of the screw casing 12 is raised to a predetermined firing temperature .

When the preheating of the screw case 12 is completed and the screw 18 is driven by the motor 17, the workpiece, which is combustible waste put through the hopper 16, is forcibly pushed by the pusher 16b, 12 so that the workpiece pulled into the screw case 12 is fired and pyrolyzed by the temperature along the longitudinal direction of the screw case 12 and at the same time as the surrounding temperature to be extruded through the die 14 will be.

As described above, the workpiece W, which is a reclaimed fuel produced in the form of a lump by the roll forging method in the forming section 60, is extruded from the chute 66 through the spraying means 80, The release agent is applied and then discharged to the conveying conveyor 70. [

The above-described processes will be continuously and repeatedly carried out to produce a desired regenerated fuel.

While the present invention has been described in connection with certain exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments.

10: Frame 12: Screw case
14: Dice 16: Hopper
16a: Actuator 16b:
18: screw 20: heating part
22: auxiliary heater 24: auxiliary heater
60: forming part 66: chute
70: conveying conveyor
80: Spraying means

Claims (2)

An apparatus for producing a recycled fuel through a conveying, firing and compression process, which is a combustible waste selected from a series of dried and chemically treated wastes by grinding to a predetermined size through a crushing step, comprising:
frame;
A screw case installed on the frame, the screw case having a hopper into which the dice and the combustible waste are injected;
A hollow screw which is installed in the screw case so as to freely move forward and backward and which is rotated by a separate motor to perform transfer, firing and compression of the workpiece;
An electric heating type heating unit installed in an overlapping manner on the outer surface of the peripheral wall of the screw case to perform firing and thermal decomposition of the workpiece;
An auxiliary heating unit for performing firing and pyrolysis of the inside of the workpiece carried by the screw while forcibly circulating the heating medium heated by the auxiliary heater in the screw by using a supply pipe extended to a portion adjacent to the inner end of the screw, ;
A molding part which is installed continuously in front of the die and is extruded through the die, compresses the workpiece in various lump shapes by a roll forging method and discharges the workpiece through a chute;
A pusher installed in the hopper in a direction intersecting with the longitudinal direction of the screw, forcibly pushing the workpiece inserted into the hopper in and out of the hopper, into the screw side; And
And a tributary support element for fixing the end portion of the supply pipe so as not to flow in the screw.
The method according to claim 1,
Further comprising spraying means for spraying the mold release agent on the chute of the molding section to prevent the mold release section from adhering to the lumpy workpiece which is compression molded and discharged by the molding section.
KR1020130165689A 2013-12-27 2013-12-27 Device for manufacturing of renewable fuels KR101544978B1 (en)

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KR101544978B1 KR101544978B1 (en) 2015-08-18

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101703221B1 (en) * 2015-11-30 2017-02-06 김동명 regenerated fuel manufacturing equipment
KR101713943B1 (en) * 2015-12-22 2017-03-08 김동명 regenerated fuel manufacturing equipment
KR20210042505A (en) * 2019-10-10 2021-04-20 주식회사 가이아 Bio pellets using waste coffee grounds and manufacturing apparatus thereof and manufacturing method using the same

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101131270B1 (en) 2011-03-30 2012-03-30 전영철 Manufacturing method of solidfuel using plastics - pulp screp

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101703221B1 (en) * 2015-11-30 2017-02-06 김동명 regenerated fuel manufacturing equipment
KR101713943B1 (en) * 2015-12-22 2017-03-08 김동명 regenerated fuel manufacturing equipment
KR20210042505A (en) * 2019-10-10 2021-04-20 주식회사 가이아 Bio pellets using waste coffee grounds and manufacturing apparatus thereof and manufacturing method using the same

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