KR20130000128A - Automatic devices for harvesting mushroom in a bottle - Google Patents

Abstract

PURPOSE: An automatic harvesting device for bottle mushroom is provided to harvest mushroom automatically from a mushroom container matrix-arranged in a mushroom basket. CONSTITUTION: An automatic harvesting device for bottle mushroom comprises the following details: A loading conveyer belt(110) horizontally transfers a mushroom basket containing matrix-arranged mushroom containers. First and second loading sensors sense the passage or non-passage of objects. First and second loading stoppers(120,130) stop the transfer of mushroom basket in the loading conveyer belt. A first top and bottom transferring cylinder(140) integrally transfers the first loading conveyer belt, the first and the second loading sensors , and a second loading stopper cylinder up and down. Matrix tongs(150) is able to pick multiple matrix-arranged mushroom containers contained in the stopped mushroom basket at once. Second top and bottom transferring cylinder(160) moves the matrix tongs up and down. A first supply conveyer belt horizontally transfers the first row of the transferred matrix-arranged mushroom container. The second conveyer horizontally belt transfers the rest rows of the matrix-arranged mushroom container. The supply stopper stops the transfer of the first row of the mushroom container at the transferring exit of the first supply conveyer belt. First guide and a driving line guide separate the first supply conveyer belt and the second supply conveyer belt. A driving line end point sensor senses the passage or non-passage of the object. A column pusher pushes the mushroom containers to the row unit using the first supply conveyer belt. A column pusher advance detection sensor senses the passage or non-passage of the column pusher. A mushroom chain conveyer horizontally transmits mushroom containers one at a time. First and second mushroom tongs chain conveyers operate in the same speed as the mushroom container chain conveyer. The first and the second mushroom tongs reciprocates by a mushroom tongs reciprocating means, and pick a mushroom from both sides. A cutting means cuts a culture ground attached in the lower part of the mushroom picked by the first and the second mushroom tongs. A mushroom harvest guide guides the mushroom picked by the first and the second mushroom tongs to a harvest box.

Description

Automatic devices for harvesting mushroom in a bottle}

The present invention relates to an automatic mushroom harvesting device, and more particularly, to an automatic mushroom harvesting device that automatically harvests mushrooms in a mushroom container of a matrix arrangement in a mushroom basket and minimizes mushroom damage.

Mushroom is a popular health food that has been proven to be effective in preventing cancer, hypertension, hepatitis and arteriosclerosis. Mushroom consumption is steadily increasing, mushroom industry is growing accordingly, and mushroom cultivation methods are becoming more modernized and automated. .

Mushroom cultivation methods include wood cultivation, fungus cultivation, box cultivation, bag cultivation, and bottle cultivation. Among these, bottle cultivation is made from plastic 850-1100cc bottle-shaped containers with sawdust as the main ingredients. Intensive cultivation method to produce high quality mushrooms by artificially adjusting the environment in the room equipped with air conditioning facilities by carrying out various steps such as disease, sterilization, inoculation, cultivation and growth by mixing rice bran and bran It is widely used in mushroom farms.

At present, the entire process except the harvesting operation in the bottle cultivation is automated, and only harvesting operations are performed by the worker grabbing the mushrooms with one hand and grabbing the bottle with the other hand. Mushroom harvesting work consisting of purely manpower is not only extremely low work efficiency, but also has a problem that the work time is limited due to fatigue piled on the wrist, shoulder of the worker due to repetitive work.

It is an object of the present invention to provide an automatic harvesting apparatus for a bottle mushroom which automatically harvests mushrooms and minimizes mushroom damage in a mushroom container of a matrix arrangement in a mushroom basket.

Hereinafter, the present invention will be described.

Regarding the means for solving the problem,

The present invention, the loading conveyor belt for horizontally transporting the mushroom baskets containing the mushroom container of the matrix arrangement, the first and second loading sensors arranged in the transport path of the loading conveyor belt for detecting whether the object passes, the loading conveyor belt First and second loading stoppers, respectively actuated by the first and second loading stopper cylinders disposed in the conveying path of the to stop the transfer of mushroom baskets from the loading conveyor belt, the loading conveyor belt and the first and second loading sensors. And a first up and down conveying cylinder for vertically moving the first and second loading stopper cylinders integrally, a matrix tongs capable of picking up a mushroom container of a matrix arrangement contained in a mushroom basket stopped by the second loading stopper, and the matrix A loading unit comprising a second vertical transfer cylinder for moving the tongs up and down; A first supply conveyor belt for horizontally conveying one row of the mushroom container of the matrix array transported by the loading conveyor belt of the loading unit, arranged parallel to the first supply conveyor belt for horizontally transporting the remaining rows of the mushroom container of the matrix array A supply stopper operated by a second supply conveyor belt and a supply stopper cylinder disposed at the transport outlet of the first supply conveyor belt to stop the transport of the mushroom container in a row at the transport outlet of the first supply conveyor belt; 2, the first supply conveyor is operated up and down by a line guide cylinder between the first supply conveyor belt and the second supply conveyor belt, the supply part escape prevention wall, which is erected on both sides of the supply conveyor belt and the transport outlet of the second supply conveyor belt. Traveling guide for separating the belt and the second supply conveyor belt, the first supply cone Run line end sensor disposed at the position where the operation stopper of the ear belt is operated to detect whether the object has passed, a column pusher for pushing the mushroom container in units of rows from the second supply conveyor belt to the first supply conveyor belt, and departure from the supply unit. A supply unit comprising a column pusher forward sensing sensor disposed at a predetermined interval from the second supply conveyor belt direction sidewall of the barrier wall at a predetermined interval to detect whether the column pusher passes; The mushroom container chain conveyor for horizontally transporting the mushroom containers by horizontally contacting the side of the mushroom container supplied in a line by the first supply conveyor belt of the supply unit and by separating the mushroom containers one by one attached to the chain, the mushroom container chain conveyor The first and second mushroom tongs guide bushes attached to the first and second mushroom tongs chain conveyors respectively operating at the same speed as the mushroom container chain conveyors on both sides of the mushrooms protruding from the top of the mushroom vessels transported by Mushroom claw separating rollers reciprocating by the mushroom claw reciprocating means to transfer the first and second mushroom claws to pick up the mushrooms from both sides, and to the opposite side of the mushroom vessel, which the mushroom vessel chain conveyor contacts Cutting means for cutting the medium attached to the mushroom picked up by the first and second mushroom tongs and the first and Harvesting unit comprising a mushroom jiphin by two mushroom forceps to mushroom harvesting guide for guiding a crop box; And it is characterized in that it comprises a control unit for applying or blocking power to the loading unit, supply unit and harvesting unit.

In addition, the present invention is an empty mushroom basket discharge guide for guiding the empty mushroom basket separated in the loading unit, empty mushroom basket chain conveyor for transferring the empty mushroom basket discharged through the empty mushroom basket discharge guide, the empty mushroom basket chain Empty mushroom basket discharge sensor disposed at the conveyance outlet of the conveyor and detecting the passage of the object, empty mushroom conveyed by the empty mushroom basket chain conveyor operated by the discharge stopper cylinder disposed at the conveyance outlet of the empty mushroom basket chain conveyor A discharge stopper for stopping the basket, a mushroom container discharge guide for guiding the mushroom container separated from the harvesting unit, a mushroom container drop sensor disposed on a guide path of the mushroom container discharge guide to detect whether an object passes, and the mushroom container discharge Operated by a single bottle push rod cylinder placed at the exit of the guide path of the guide 1 empty bottle pusher for pushing and transporting the mushroom container, discharge conveyor belt for horizontally moving the mushroom container transported by the 1 bottle bottle pusher, and arranged next to the discharge conveyor belt to place the mushroom container in a matrix arrangement, Pedestal movable from the discharge conveyor belt by the separation, the release prevention jaw separating the discharge conveyor belt and the pedestal by operating up and down by the release prevention cylinder between the discharge conveyor belt and the pedestal, the separation of the collection stand erected on all sides of the discharge conveyor belt and pedestal Zero matrix tongs contact plate for advancing by the zero matrix tong cylinder arranged in the direction of the pedestal of the barrier wall and the separation part separation prevention wall and picking up the mushroom container of the matrix arrangement placed on the base in cooperation with the separation prevention jaw, the separation barrier wall On the sidewall of the discharge conveyor belt Zero-column detection sensor arranged at regular intervals, a zero-column push rod for pushing the mushroom container from the discharge conveyor belt to a pedestal in units of columns, and a zero matrix arranged at regular intervals on the side wall of the discharge conveyor belt in the separation prevention wall Characterized in that it comprises a collecting unit consisting of a sensor.

According to the present invention, the mushroom container is loaded in a mushroom basket and the mushrooms are harvested, and then the mushroom container is placed in an empty mushroom basket and discharged to increase the automation rate of the harvesting operation, thereby improving productivity and reducing labor and production costs. have.

In addition, the present invention has the effect of minimizing mushroom damage and increasing the product value of the mushrooms by harvesting the mushrooms in a way to grab the mushrooms and twist the mushroom container.

In addition, the present invention has the effect of minimizing the fall of the mushroom container through the various sensors and guides, and automatically detects the mushroom container falling, bottlenecks and the like to help the worker solve the problem in a timely manner.

1 is a front view showing an embodiment of the automatic automatic mushroom harvesting device according to the present invention.
Figure 2 is a front view showing a loading portion of the automatic automatic mushroom harvesting device according to the present invention.
Figure 3 is a front view and a plan view showing a supply of the automatic bottle mushroom harvesting device according to the present invention.
Figure 4 is a front view and a plan view showing a harvesting portion of the automatic automatic mushroom harvesting device according to the present invention.
Figure 5 is a front view and a right side view showing the cutting means in the harvesting section of the automatic automatic mushroom harvesting device according to the present invention.
6 is a front view and a plan view showing a collecting part of the automatic automatic mushroom harvesting device according to the present invention.
Figure 7 is a view showing the operation sequence of the loading portion of the automatic automatic mushroom harvesting device according to the present invention.
8 is a view showing the operation of the supply unit of the automatic automatic mushroom harvesting device according to the present invention.
9 is a view showing the operation sequence of the collecting portion of the automatic automatic mushroom harvesting device according to the present invention.

Hereinafter, with reference to the accompanying Figures 1 to 6 will be described a specific embodiment of the automatic automatic mushroom harvesting device according to the present invention.

1 is a front view showing an embodiment of the automatic automatic mushroom harvesting device according to the present invention.

Automatic mushroom harvesting device 10 according to the present invention is a loading unit 100 for separating the mushroom basket from the mushroom basket containing the mushroom container of the matrix arrangement and transporting the mushroom container of the matrix arrangement, the matrix in the loading unit 100 Supply unit 200 for supplying the mushroom vessel in a row in a row, harvesting unit 300 for separating and harvesting mushrooms in the mushroom vessel supplied in a line from the supply unit 200, and the loading unit 100 and the supply unit It is configured to include a control unit (not shown) for applying or blocking power to the 200 and the harvesting unit 300. At this time, the matrix arrangement of the mushroom container contained in the mushroom basket is described in the following embodiment as a 4 × 4 arrangement according to the size of the mushroom basket and mushroom container generally used in mushroom farms, but the present invention is not limited thereto.

Figure 2 is a front view showing a loading portion of the automatic automatic mushroom harvesting device according to the present invention.

The loading unit 100 is a loading conveyor belt 110 for horizontally transporting the mushroom basket containing the mushroom container of the 4 × 4 arrangement, the agent is disposed in the transport path of the loading conveyor belt 110 to detect whether the object passes through A first loading sensor (not shown), a second loading sensor (not shown), and a first load stopper cylinder and a second loading stopper cylinder disposed in a transport path of the loading conveyor belt 110 are respectively operated to load conveyor belts ( The first loading stopper 120 and the second loading stopper 130 to stop the transfer of the mushroom basket at 110, the loading conveyor belt 110, the first and second loading sensors and the first and second loading stoppers Matrix tongs 150 for picking up the mushroom container of the 4 × 4 arrangement contained in the mushroom basket stopped by the first loading cylinder 140, the second loading stopper 130 to move the cylinder up and down at a time And the matrix 2 is configured to include the upper and lower transfer cylinder 160 for vertical movement to the shop 150. The

The loading conveyor belt 110 is operated by a loading conveyor belt driving motor, the power of the loading conveyor belt driving motor is supplied from the controller.

The first loading sensor is disposed in the transport path of the loading conveyor belt 110, and the second loading sensor is disposed in the transport outlet of the loading conveyor belt 110.

The first loading stopper 120 and the second loading stopper 130 operate at positions of the first loading sensor and the second loading sensor of the transport conveyor belt 110, respectively.

The first up and down conveying cylinder 140 and the second up and down conveying cylinder 160 are fixedly installed on the main body of the harvesting apparatus 10.

The matrix tongs 150 may include first to fourth matrix tong cylinders fixed to the second up and down transfer cylinder 160, and first to fourth matrix tongs respectively operated by the first to fourth matrix tong cylinders. It is configured to include a contact plate, wherein the first to fourth matrix tong contact plate has a contact surface in close contact with each side of the 4 × 4 array mushroom container.

In addition, it is preferable that at least one of the contact surfaces has a shape corresponding to the outer shape of the mushroom container.

Figure 3 is a front view and a plan view showing a supply of the automatic bottle mushroom harvesting device according to the present invention. Reference numerals of the various sensors installed in the supply section are shown in FIG. 8. On the other hand, the mushroom container of the 4 × 4 arrangement that is transferred from the loading unit 100 to the supply unit 200 ranks from 1 to 4 columns in order from left to right when viewed from the supply unit 200 toward the loading unit 100 Determine.

The supply unit 200 is arranged side by side with the first supply conveyor belt 210, the first supply conveyor belt 210 for horizontally transporting a row of the mushroom container of the 4 × 4 array transferred by the loading unit 100. The second supply conveyor belt 220 for horizontally conveying two rows to four rows, and is operated by a supply stopper cylinder disposed at the transport outlet of the first supply conveyor belt 210 to operate at the first supply conveyor belt 210. Supply stopper 230 for stopping the transfer of the mushroom container in a row, supply side separation prevention walls erected on both sides of the first and second supply conveyor belts (210, 220) and the transport outlet of the second supply conveyor belt (220), A traveling line operating up and down by the traveling line guide cylinder between the first supply conveyor belt 210 and the second supply conveyor belt 220 to separate the first supply conveyor belt 210 and the second supply conveyor belt 220. Guide 240, the first supply The driving line end sensor 282 disposed at a position where the supply stopper 230 of the conveyor belt 210 operates to detect whether an object passes, and the first supply conveyor belt 210 from the second supply conveyor belt 220. A column pusher 250 for pushing the four mushroom vessels in a row unit, and a column pusher 250 disposed at a predetermined interval from the side wall of the supply conveyor departure direction to the first side conveyor belt direction of the side wall; It comprises a first to fourth column rod advance detection sensors (283, 284, 285, 286) for detecting whether the passage of.

The first and second supply conveyor belts 210 and 220 are fixed to the main body of the harvesting device 10 to be operated by a supply conveyor belt driving motor, and the power of the supply conveyor belt driving motor is supplied from the controller.

The first to fourth column thrust moving forward sensors 283, 284, 285, and 286 are disposed in each mushroom container transfer path of the first and second supply conveyor belts 210 and 220, and the second part of the supply part departure preventing wall. The sensors are first to fourth ranked in order starting from the sensor proximate the sidewall of the feed conveyor belt.

The column pusher is attached to the column pusher chain conveyor, the column pusher chain conveyor is fixed to the main body of the harvesting device 10 is operated by the column pusher chain conveyor driving motor, the power of the column pusher chain conveyor driving motor It is supplied from the controller. In addition, the column rod chain conveyor driving motor is preferably a deceleration motor that decelerates when the column rod 250 is sensed by the first to fourth column rod advance detection sensors 283, 284, 285, and 286.

In addition, the supply unit 200 is disposed at the inlet of the conveying path of the second supply conveyor belt 220 is supplied to the supply sensor 280 for detecting whether the object passes, and the conveying path of the second supply conveyor belt 220 It is preferable to further comprise a rear guide 260 which is operated by the rear guide cylinder arranged to be in close contact with the rear side of the two to four rows of mushroom vessels stopped by the supply portion escape prevention wall.

In addition, the supply unit 200 is disposed in the transport path of the first supply conveyor belt 210 is a traveling line origin sensor 281 for detecting whether the object passes, and the first supply conveyor belt 210 in the side 1 is attached to a bottle barrel chain conveyor operating at the same speed as the supply conveyor belt 210 is in close contact with the rear side of the mushroom container transported by the first supply conveyor belt 210, the driving line origin sensor 281 and the traveling line Preferably, the bottle further includes a bottle holder 270 that moves between the end points 282.

The single bottle of wheat straw chain conveyor is fixed to the main body of the harvesting device 10 is operated by a single bottle wheat straw chain conveyor driving motor (not shown), the power of the single bottle wheat straw chain conveyor driving motor is supplied from the control unit. In addition, the one-pack push rod chain conveyor drive motor is preferably a torque motor that stops operation when a load of a predetermined size or more is applied to prevent motor loss.

In addition, the supply unit 200 is preferably configured to further include a traveling line monitoring sensor 287 is disposed at the exit of the transport path of the first supply conveyor belt 210 to detect the bottleneck of the object. When the bottleneck is detected by the traveling line monitoring sensor 287, a signal is sent to the controller to stop the power supply.

Figure 4 is a front view and a plan view showing a harvesting portion of the automatic automatic mushroom harvesting device according to the present invention, Figure 5 is a front view and a right side view showing the cutting means in the harvesting portion of the automatic automatic mushroom harvesting device according to the present invention.

The harvesting unit 300 is a mushroom container chain conveyor 310 for horizontally transporting the mushroom containers one by one by contact attachment to the side of the mushroom container supplied in a line from the supply unit 200 and attached to the chain, On both sides of the mushroom protruding from the top of the mushroom container transported by the mushroom container chain conveyor 310 to the first chain conveyor 330 and the second chain conveyor 340 operating at the same speed as the mushroom container chain conveyor. First mushroom tongs (350) and second mushroom tongs (360) to pick up the mushrooms from both sides by reciprocating by the mushroom tongs reciprocating means through the first mushroom tongs guide bush and the second mushroom tongs guide bush, respectively, Burrs picked by the mushroom container separation roller 320 and the first and second mushroom tongs 350 and 360 that are in contact with the opposite side of the mushroom container that the mushroom container chain conveyor 310 is in contact with and transmit a downward rotational force. Cutting means 370 for cutting the medium attached to the bottom of the mushroom, and mushroom harvesting guide 380 for guiding the mushrooms picked up by the first and second mushroom tongs (350, 360) to the harvesting box (not shown) It is configured by.

The mushroom container chain conveyor 310 is attached to the main body of the harvesting device 10 is operated by a mushroom container chain conveyor driving motor (not shown), the power of the mushroom container chain conveyor driving motor is supplied from the controller.

In addition, the attachment is composed of a roller bearing, it is preferable to allow the mushroom container to be rotated smoothly on the horizontal plane.

The first mushroom tongs chain conveyor 330 and the second mushroom tongs chain conveyor 340 is fixed to the main body of the harvesting device 10 is operated by a mushroom tongs chain conveyor driving motor (not shown), the mushroom tongs The power of the chain conveyor driving motor is supplied from the controller.

In addition, the mushroom tongs guide bush is preferably further provided with a horizontal horizontal lower plate for guiding below the mushroom tongs (350, 360) to maintain the horizontal reciprocating mushroom tongs (350,360).

The first and second mushroom tongs 350 and 360 are formed of U-shaped tongs and bearings provided at both ends, respectively, around a mushroom tong rod that can reciprocate through the first and second mushroom tongs guide bushes.

In addition, the U-shaped tongs are formed in the contact surface picking the mushrooms jagged, the mushrooms picked from both sides by the U-shaped tongs of the first mushroom tongs 350 and the second mushroom tongs 360 together by the rotation of the mushroom container It is desirable not to rotate.

In addition, the U-shaped tongs are divided into two ends having the inclined angle of the downward direction in the first mushroom tongs 350 and the inclined angle of the upward direction in the second mushroom tongs (360) by the first mushroom tongs 350 and the first 2 mushroom tongs 360 is preferably to be engaged with each other when the mushroom is picked from both sides.

The mushroom tongs reciprocating means is the mushroom tongs chain conveyors (330, 340) in the section adjacent to each other U-shaped tongs of the mushroom tongs (350, 360) to move away from the chain of the mushroom tongs chain conveyor (330, 340) or advance to another expression In the section in which the mushroom tongs forward guide 390 and the mushroom tongs chain conveyors 330 and 340 are far from each other, the U-shaped tongs of the mushroom tongs 350 and 360 are close to the chains of the mushroom tongs chain conveyors 330 and 340. Or mushroom tong return guide 395 to return to a different expression.

The mushroom tongs forward guide 390 is installed in the main body of the harvesting device 10, the mushroom tongs chain conveyor (330, 340) when the mushroom tongs chain conveyor (330, 340) adjacent to each other mushroom tongs guide bush The bearing of the mushroom tongs (350, 360) fitted in contact with the mushroom tongs forward guide 390 is moved. The mushroom tongs forward guide 390 is a mushroom protruding from the top of the mushroom container transported by the mushroom container chain conveyor 310 enters between the first mushroom tongs chain conveyor 330 and the second mushroom tongs chain conveyor 340. By gradually narrowing the distance between the surface where the bearings of the mushroom tongs (350, 360) contact and the mushroom tongs guide bush in the section, the bearings of the mushroom tongs (350, 360) the slope of the mushroom tongs forward guide (390) As the cloud follows, the U-shaped tongs are slowly advanced so that the mushrooms are picked from both sides.

The mushroom tongs return guide 395 is fixedly installed on the main body of the harvesting device 10, and when the mushroom tongs chain conveyors 330 and 340 operate, the mushroom tongs chain conveyors 330 and 340 guide the mushroom tongs from each other. The bearings of the mushroom tongs 350 and 360 fitted in the bush are brought into contact with the mushroom tongs return guide 395. The mushroom tongs return guide 395 is installed by the mushroom tongs guide 390 to gradually widen the distance with the mushroom tongs guide bush before the mushroom tongs 350 and 360 advance, thereby allowing the U-type tongs to return. Prepare the advance by the mushroom tongs guide 390.

In addition, the mushroom tongs reciprocating means further includes a permanent magnet in the mushroom tongs return guide 395 to return the mushroom tongs 350 and 360 by the attraction force by the magnetic force between the mushroom tongs 350 and 360. It is desirable to make it more smooth.

Meanwhile, the mushroom tongs forward guide 390 of the mushroom tongs reciprocating means is not fixed to the main body of the harvesting device 10, so that it can be moved forward or return in a certain range mushroom tongs 350, 360 according to the mushroom size It is desirable to be able to control the advancing range of).

Meanwhile, the mushroom tongs reciprocating means replaces the mushroom tongs return guide 395 and is sandwiched between the mushroom tongs bearing and the mushroom tongs guide bush along the mushroom tongs rod, thereby making the U-type tongs mushroom conveyor chain conveyor (330, 340). It may be provided with a mushroom tong return spring (not shown) to return to the chain side of).

The mushroom container separation roller 320 is fixed to the main body of the harvesting device 10, and is operated by the mushroom container separation roller driving motor, the power of the mushroom container separation roller driving motor is supplied from the controller.

In addition, the mushroom container separation roller 320 is preferably provided with a diagonally projecting pattern on the contact surface with the mushroom container to help transport the mushroom container in the downward direction.

In addition, the mushroom container separation roller 320 is preferably provided with two or more up and down to prevent the inclination of the mushroom container.

In addition, the mushroom container separation roller 320 is fixed to the main body of the harvesting device 10 is further a bottleneck guide installed with a slope down along the transfer path of the mushroom container bottleneck in contact with the mushroom container separation roller 370. It is preferable to comprise.

The cutting means 370 is installed in the main body of the harvesting device 10, the circular blade 371 is disposed in the mushroom transport path between the mushroom container chain conveyor 310 and the mushroom tongs chain conveyor (330, 340) horizontally It is configured to include).

The circular blade 371 is operated by a circular blade driving motor, the power of the circular blade driving motor is supplied from the controller.

In addition, the cutting means 370 is preferably configured to further include a hopper 372 for guiding the medium cut by the circular blade 371 and a tubular medium discharge pipe 373 connected to the hopper 372. .

The medium discharge pipe 373 has a screw blade 374 for grinding the medium by rotating in the tube along the transfer path of the medium.

On the other hand, the cutting means 370 is not fixed to the main body of the harvesting device 10, it is preferable to be able to move up and down in a certain range to adjust the cutting height of the medium in the mushroom.

In addition, the harvesting unit 300 is fixed to the main body of the harvesting device 10 is configured to further include a protective case (not shown) of a transparent material covering both sides and the upper surface of the harvesting unit 300, the harvesting unit It is preferable to prevent safety accidents in which the body of the worker, work clothes, etc. are damaged by the components of the 300.

In addition, the protective case is preferably further provided with an upper horizontal holding plate for guiding the horizontal on the mushroom tongs 350, 360 so that the mushroom tongs 350, 360 reciprocating horizontally.

The control unit adjusts the frequency of the power supplied to the loading unit 100, the supply unit 200 and the harvesting unit 300 at intervals of 1 Hz to adjust the operating speed of the harvesting device according to the growth state of the mushroom, harvesting working environment, etc. It is desirable to.

6 is a front view and a plan view showing a collecting part of the automatic automatic mushroom harvesting device according to the present invention. Reference numerals of some of the various sensors installed in the collection are described in FIG. 9.

In addition, the automatic bottle mushroom harvesting device 10 according to the present invention is collected in the mushroom container separated in the harvesting unit 300 in the empty mushroom basket separated in the loading unit 100 in a 4 × 4 arrangement to collect the discharge ( It is preferably configured to further include 400).

The collecting unit 400 is an empty mushroom basket discharge guide 410 for guiding the empty mushroom basket separated from the loading unit 100, a bin for transferring the empty mushroom basket discharged through the empty mushroom basket discharge guide 410 The mushroom basket chain conveyor 420, the empty mushroom basket chain conveyor 420 is disposed in the transfer path of the empty mushroom basket discharge sensor 421 for detecting whether the object passes or not, the empty mushroom basket chain conveyor 420 A discharge stopper 422 operating by the discharge stopper cylinder disposed at the outlet to stop the empty mushroom baskets transported by the empty mushroom basket chain conveyor 420, the mushroom guiding the mushroom container separated from the harvesting unit 300 The container discharge guide 430, the mushroom container drop sensor 431 disposed on the guide path of the mushroom container discharge guide 430 to detect whether the object passes, the guide mirror of the mushroom container discharge guide 430 1 bin bottle push rod 440 operating by the 1 bin bottle push rod cylinder disposed at the exit of the furnace to transfer the mushroom container, discharge conveyor belt 450 for horizontal transfer of the mushroom container transferred by the 1 bottle bottle push rod 440, A pedestal 460, which is arranged next to the discharge conveyor belt 450, can place a mushroom container in a 4 × 4 arrangement and is movable from the discharge conveyor belt 450 by a pedestal cylinder, and the discharge conveyor belt 450 and the pedestal. A separation prevention jaw 470 which is operated up and down by a separation prevention cylinder disposed between 460 to separate the discharge conveyor belt 450 and the pedestal 460, and the discharge conveyor belt 450 and the pedestal 460 on all sides. For the mushroom of the 4 × 4 arrangement placed on the pedestal in cooperation with the release prevention jaw (470) by advancing by the zero matrix forceps cylinder disposed in the direction of the pedestal of the collecting departure prevention wall, the collection part escape prevention wall erect A zero matrix contact plate 480 for picking up the first and fourth zero-column detection sensors 432, 433, 434, and 435 disposed at regular intervals on a side wall of the discharge-side separation prevention wall of the collection part, and the discharge conveyor; Zero-column push rod 490 for pushing the four mushroom containers from the belt 450 to the pedestal 460 in units of rows, the first to the first to the second side disposed at regular intervals on the side wall of the discharge conveyor belt transfer direction of the separation prevention wall 4 zero matrix sensing sensors 436, 437, 438, 439.

The empty mushroom basket discharge guide 410 is fixed to the main body of the harvesting device 10, guides the empty mushroom basket to the empty mushroom basket chain conveyor 420.

The empty mushroom basket chain conveyor 420 is fixedly installed on the main body of the harvesting device 10, and moved by the empty mushroom basket chain conveyor 420 when the pedestal 460 is placed side by side with the discharge conveyor belt 450. The mushroom basket is arranged to be placed under the pedestal 460. The empty mushroom basket chain conveyor 420 is operated by the empty mushroom basket chain conveyor driving motor, the power of the empty mushroom basket chain conveyor driving motor is supplied from the controller.

In addition, it is preferable that a stopper or a cylinder is installed in the main body of the harvesting device 10 under the base 460 so that the empty mushroom basket transferred by the empty mushroom basket chain conveyor 420 can be accurately placed under the base 460. Do.

The mushroom container discharge guide 430 is fixedly installed in the main body of the harvesting device 10, and guides the mushroom container is separated mushrooms to the discharge conveyor belt 450 through one bin bottle sack 440.

In addition, the mushroom container discharge guide 430 is disposed in the guide path further comprises a hopper pinch monitoring sensor (not shown) for detecting the mushroom container caught between the mushroom container discharge guide 430 and the hopper 372. It is preferable to be. When it is detected that the mushroom container is jammed in the hopper pinch monitoring sensor sends a signal to the control unit to stop the power supply.

The discharge conveyor belt 450 is fixed to the main body of the harvesting device 10 is operated by the discharge conveyor belt drive motor, the power of the discharge conveyor belt drive motor is supplied from the controller.

The first to fourth zero column detection sensors 432, 433, 434, and 435 are arranged to correspond to each row of the mushroom vessel of the pedestal, and are sequentially arranged from the sensor proximate to the sidewall of the discharge conveyor belt in the direction of discharge of the collecting portion separation prevention wall. It is ranked by 1 to 4th.

The zero column pusher 490 is operated by a zero column pusher cylinder which is disposed on the side of the discharge conveyor bell in the direction of the discharge separation wall.

The first to fourth zero matrix detection sensors 436, 437, 438, and 439 are arranged to correspond to the rows of the mushroom vessels of the pedestal, and the first to fourth zero matrices are sequentially located from the sensor proximal to the side wall of the pedestal direction. Rank by.

In addition, the separation prevention wall of the collecting unit 400 extends from the side wall direction of the pedestal to the separation prevention 470 position to guide the fall-proof guide to separate and guide the mushroom container transported by the zero column pusher 490 one by one (not shown) It is preferable that it is configured to further include.

In addition, the fall prevention guide preferably forms a rod shape and guides at the bottleneck height of the four mushroom containers of the mushroom container.

In addition, the cylinder used in the automatic automatic mushroom harvesting device 10 according to the present invention is preferably fixed to the main body of the harvesting device 10 and is a pneumatic control method unless otherwise described.

In addition, the automatic bottle mushroom harvesting device 10 according to the present invention is preferably provided with a moving means such as a wheel on the body.

Hereinafter, with reference to the accompanying Figures 7 to 9 will be described the operation sequence of the automatic automatic mushroom harvesting device of Figure 1 as follows.

7 is a view showing the operation of the loading portion of the automatic automatic mushroom harvesting device according to the present invention, Figure 8 is a view showing the operation of the supply unit of the automatic automatic mushroom harvesting device according to the invention, Figure 9 is a view of the present invention Figure is a view showing the operation sequence of the harvester automatic bottle mushroom harvester according to.

In the loading unit 100, as shown in the first picture of FIG. 7, the mushroom baskets containing the mushroom containers of 4 × 4 array are sequentially loaded on the loading conveyor belt 110 and horizontally transported by the loading conveyor belt 110.

When the mushroom basket passes through the first loading sensor as shown in the second picture of FIG. 7, the first loading sensor detects this to operate the first loading stopper 120 to stop the transfer of the other mushroom basket, and the first loading sensor. When the mushroom basket that has passed through is stopped by the second loading stopper 130 that is already operated, the second loading sensor detects this and lowers the second vertical transfer cylinder 160.

As shown in the third image of FIG. 7, when the second up and down conveying cylinder 160 descends to the height of the mushroom container and stops, the matrix tongs 150 installed in the second up and down conveying cylinder 160 operate to form a 4 × 4 array. When the mushroom container is picked up, and the matrix tongs 150 picks up the mushroom container of the 4 × 4 arrangement, the first vertical transport cylinder 140 is lowered to release the second loading stopper 130. It is discharged by the loading conveyor belt (110).

As shown in the fourth picture of FIG. 7, when the second mushroom sensor detects the passage of the empty mushroom basket, the first loading stopper 130 is operated to raise the first vertical transport cylinder 140.

As shown in the fifth image of FIG. 7, when the first up-down conveying cylinder 140 returns to its original position, the matrix tong 150 is released to be lifted by the second up-down conveying cylinder 160, and the second loading stopper ( 130 is released and the mushroom container of the 4 × 4 arrangement is transferred to the supply unit 200.

On the other hand, when the mushroom container of the 4 × 4 arrangement is transferred to the supply unit 200, the second loading sensor detects this, the second loading stopper 130 is activated and the first loading stopper 120 is released to the loading unit 100 Will repeat the above-described operation sequence.

In the supply unit 200, as shown in the first drawing of FIG. 8, one row of the mushroom containers of the 4 × 4 array transferred from the loading unit 100 is horizontally transferred to the first supply conveyor belt 210 to supply the already operated. Stopped by the stopper 230, 2 to 4 rows of the mushroom container of the 4 × 4 array is horizontally transported to the second supply conveyor belt 220 is stopped by the supply departure prevention wall. When the mushroom containers of 2 to 4 rows are detected by the supply sensor 280 of the second supply conveyor belt 220, the rear guide 260 is operated to closely adhere to the rear sides of the mushroom containers of 2 to 4 rows to prevent the mushroom containers from falling. do. At this time, the traveling line guide 240 separates the first supply conveyor belt 210 and the second supply conveyor belt 220 in a state of being raised.

When the supply stopper 230 is released as shown in the second picture of FIG. 8, the first row of mushroom containers are supplied to the mushroom container chain conveyor 310 of the harvesting unit 300 by the first supply conveyor belt 210. At this time, the last mushroom container rear side of the mushroom container 1 row to the bottle jar 270 in contact with each other to prevent the mushroom container fall.

As shown in the third picture of FIG. 8, the one-row mushroom container is supplied to the mushroom container chain conveyor 310 and the bottle line 270 or the last mushroom container of the mushroom container 1 row has passed the driving line end sensor 282. If detected, the bottle push rod 270 is returned to its original position and the supply stopper 230 is operated. When the traveling line origin sensor 281 detects the passage of the bottle pusher 270, the driving line guide 240 descends, and the column pusher 250 operates so that the two rows of mushroom vessels are removed from the second supply conveyor belt 220. 1 is fed to the supply conveyor belt (210). At this time, when the first column pusher forward detecting sensor 283 detects the passage of the column pusher 250, the column pusher chain conveyor driving motor is decelerated to stop the column pusher 250, and the driving line guide 240 is raised.

As shown in the fourth picture of FIG. 8, the mushroom containers of two to four rows are also supplied to the mushroom container chain conveyor 310 of the harvesting unit 300 as the mushroom containers of one row.

On the other hand, when the mushroom vessels of the first to fourth rows are transferred to the harvesting unit 300 in a row and the fourth column pusher forward detecting sensor 286 detects the passage of the column pusher 250, the column pusher 250 and the rear guide ( 260 is returned to its original position, the travel line guide 240 is raised, the supply stopper 230 is operated so that the supply unit 200 repeats the above-described operation sequence.

In the harvesting unit 300, the mushroom containers supplied in a line from the supply unit 200 are transferred by the mushroom container chain conveyor 310, and the mushrooms rotating downward on the opposite side of the mushroom container chain conveyor 310 of the mushroom container. The container separation roller 320 is in contact with each other to move the mushroom container down while rotating on a horizontal plane at the same time. At this time, if the mushrooms protruding from the upper end of the mushroom container are picked up from both sides by the first and second mushroom tongs 350 and 360, the mushroom container has a relative movement that is pulled down with respect to the mushroom. The mushroom separated from the mushroom container is cut into the medium remaining under the mushroom by the cutting means 370 and discharged into the harvest box through the mushroom harvest guide 380. The medium cut and separated from the mushroom is guided to the medium discharge pipe 373 through the hopper 372 of the cutting means 370, and is pulverized and discharged by the screw blade 374 of the medium discharge pipe 373.

In the collecting unit 400, the empty mushroom basket discharged from the loading unit 100 is transferred below the pedestal 460 by the empty mushroom basket discharge guide 410 and the empty mushroom basket chain conveyor 420. When the empty mushroom basket passes by the discharge sensor 421 disposed at the transport outlet of the empty mushroom basket chain conveyor 420, the discharge stopper 422 is operated to prevent other empty mushroom baskets from passing through.

As shown in the left figure of FIG. 9, the mushroom container discharged from the harvesting unit 300 is guided to the one empty bottle straw 440 by the mushroom container discharge guide 430. At this time, when the mushroom container drop sensor 431 disposed in the guide path of the mushroom container discharge guide 430 detects the passage of the mushroom container, the mushroom container passed through 1 bin bottle in accordance with the time to arrive at the bottle bin 440 440 will be activated. The mushroom container is transferred to the discharge conveyor belt 450 by one empty bottle push rod 440, and the mushroom container transferred by the discharge conveyor belt 450 is stopped by the collecting part separation preventing wall. At this time, the separation prevention jaw 470 is in a raised state to prevent the mushroom container transported by the discharge conveyor belt 450 to pass over the pedestal 460. The first right picture of FIG. 9 is a view showing the left picture of FIG. 9 from the right side.

As shown in the second image on the right side of FIG. 9, when four mushroom containers, that is, one row, are transferred to the discharge conveyor belt 450 by the zero column detection sensors 432, 433, 434, and 435, the separation prevention jaw 470 is detected. ) By lowering and operating the zero column pusher 490 to move the mushroom vessel of the first row transported by the discharge conveyor belt 450 to the pedestal 460. The zero column pusher 490 is returned to its original position, and the separation prevention jaw 470 is raised again to move the two to four rows of mushroom vessels to the pedestal 460 in the above-described operation sequence.

9 is a figure showing a state in which all four mushroom containers are transferred to the pedestal 460.

As shown in the fourth right picture of FIG. 9, the zero column pusher 490 is returned to its original position and the release prevention jaw 470 is raised again by the zero matrix detection sensor 436, 437, 438, 439. If it is detected that all four rows of mushroom vessels are loaded), the zero matrix contact plate 480 operates to pick up the 4 × 4 mushroom vessels placed on the pedestal 460 in cooperation with the separation prevention jaw 470 and then the pedestal 460 ) Will be removed.

When the release of the zero matrix contact plate 480, as shown in the fifth image on the right side of Figure 9 4 × 4 mushroom container is placed in an empty mushroom basket containing a 4 × 4 mushroom container in which the mushroom is separated by the discharge means (not shown) Mushroom basket is discharged.

On the other hand, when the mushroom basket containing the mushroom 4 × 4 mushroom container is separated is discharged stopper 422 is released, the pedestal 460 is returned to its original position and the collecting unit 400 repeats the above-described operation sequence .

The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by any person having ordinary skill in the art without departing from the gist of the present invention claimed in the claims. Of course, such changes will fall within the scope of the claims.

10: Automatic Mushroom Harvesting Device
100: loading unit
110: loading conveyor belt
120: first loading stopper
130: second loading stopper
140: the first vertical cylinder
150: matrix tongs
160: the second up and down transfer cylinder
200: supply unit
210: first supply conveyor belt
220: second supply conveyor belt
230: supply stopper
240: driving line guide
250 column column
260 rear guide
270: 1 bottle push
280: supply sensor
281: traveling line origin sensor
282: traveling line end sensor
283, 284, 285, 286: Column Pusher Forward Sensor
287: traveling line monitoring sensor
300: harvesting unit
310: Mushroom Container Chain Conveyor
320: mushroom container separation roller
330: first mushroom tongs chain conveyor
340: second mushroom clip chain conveyor
350: first mushroom tongs
360: second mushroom tongs
370: cutting means
371: circular blade
372: Hopper
373: discharge pipe
374: screw blade
380: Mushroom Harvest Guide
390: Mushroom Tweezers Forward Guide
395: Mushroom Tongs Return Guide
400: Rejection
410: Empty mushroom basket discharge guide
420: Bean Mushroom Basket Chain Conveyor
421: Empty mushroom basket discharge sensor
422: discharge stopper
430: mushroom container discharge guide
431: Mushroom drop sensor
432, 433, 434, 435: zero column detection sensor
436, 437, 438, 439: Zero Matrix Detection Sensor
440: 1 empty bottle push
450: discharge conveyor belt
460: Pedestal
470: departure prevention jaw
480: zero matrix contact
490: zero column push rod

Claims (8)

Loading conveyor belt for horizontally transporting the mushroom baskets containing the mushroom container of the matrix arrangement, the first and second loading sensors disposed in the transport path of the loading conveyor belt for detecting whether the object passes, the transport path of the loading conveyor belt First and second loading stoppers operated by first and second loading stopper cylinders disposed respectively to stop the transfer of mushroom baskets from the loading conveyor belt, the loading conveyor belt and the first and second loading sensors, and A first vertical conveying cylinder for vertically moving a second loading stopper cylinder integrally, a matrix clamp for picking up a mushroom container of a matrix arrangement contained in a mushroom basket stopped by the second loading stopper, and the matrix clamp A loading unit consisting of a second up-and-down transport cylinder;
A first supply conveyor belt for horizontally conveying one row of the mushroom container of the matrix array transported by the loading conveyor belt of the loading unit, arranged parallel to the first supply conveyor belt for horizontally transporting the remaining rows of the mushroom container of the matrix array A supply stopper operated by a second supply conveyor belt and a supply stopper cylinder disposed at the transport outlet of the first supply conveyor belt to stop the transport of the mushroom container in a row at the transport outlet of the first supply conveyor belt; 2, the first supply conveyor is operated up and down by a line guide cylinder between the first supply conveyor belt and the second supply conveyor belt, the supply part escape prevention wall, which is erected on both sides of the supply conveyor belt and the transport outlet of the second supply conveyor belt. Traveling guide for separating the belt and the second supply conveyor belt, the first supply cone Run line end sensor disposed at the position where the operation stopper of the ear belt is operated to detect whether the object has passed, a column pusher for pushing the mushroom container in units of rows from the second supply conveyor belt to the first supply conveyor belt, and departure from the supply unit. A supply unit comprising a column pusher forward sensing sensor disposed at a predetermined interval from the second supply conveyor belt direction sidewall of the barrier wall at a predetermined interval to detect whether the column pusher passes;
The mushroom container chain conveyor for horizontally transporting the mushroom containers by horizontally contacting the side of the mushroom container supplied in a line by the first supply conveyor belt of the supply unit and by separating the mushroom containers one by one attached to the chain, the mushroom container chain conveyor The first and second mushroom tongs guide bushes attached to the first and second mushroom tongs chain conveyors respectively operating at the same speed as the mushroom container chain conveyors on both sides of the mushrooms protruding from the top of the mushroom vessels transported by Mushroom claw separating rollers reciprocating by the mushroom claw reciprocating means to transfer the first and second mushroom claws to pick up the mushrooms from both sides, and to the opposite side of the mushroom vessel, which the mushroom vessel chain conveyor contacts Cutting means for cutting the medium attached to the mushroom picked up by the first and second mushroom tongs and the first and Harvesting unit comprising a mushroom jiphin by two mushroom forceps to mushroom harvesting guide for guiding a crop box; And
Automatically harvesting bottle mushrooms, characterized in that it comprises a control unit for applying or blocking power to the loading unit, supply unit and harvesting unit. The method of claim 1,
The matrix tongs are operated by the first to fourth matrix tong cylinders installed in the second up and down conveying cylinder, and the first to pick up the four sides of the mushroom container of the matrix arrangement contained in the mushroom basket stopped by the second loading stopper. Bottle mushroom automatic harvesting device, characterized in that consisting of to fourth matrix forceps contact plate. The method of claim 1,
The supply unit is a supply sensor disposed at the inlet of the transfer path of the second supply conveyor belt for detecting whether the object passes; And
Bottle rear mushroom further comprises a rear guide which is operated by the rear guide cylinder disposed in the conveyance path of the second feed conveyor belt to be in close contact with the rear side of the mushroom vessel stopped by the supply part escape prevention wall Harvester. The method of claim 3,
The supply unit is located in the transport path of the first supply conveyor belt traveling line origin sensor for detecting whether the object passes; And
On the side of the first supply conveyor belt is attached to a bottle-coiled chain conveyor that operates at the same speed as the first supply conveyor belt and in close contact with the rear side of the mushroom vessel transported by the first supply conveyor belt in line with the traveling line origin sensor; Bottle automatic harvesting device characterized in that it further comprises a bottle of wheat straw moving between the travel line end sensor. The method of claim 1,
The first and second mushroom tongs are composed of U-shaped tongs and bearings provided at both ends of the mushroom tongs rod reciprocating through the mushroom tongs guide bush, and the mushroom tongs reciprocating means is a mushroom in the mushroom tongs chain conveyor. Mushroom claw forward guide for narrowing the gap between the mushroom claw bearing and mushroom claw guide bush which are arranged in contact with the chain section adjacent to the claw, and advancing the U-shaped claw to the mushroom; An automatic mushroom harvesting device, characterized in that the mushroom tongs return spring is inserted between the guide bush and elastically returns the U-shaped tongs to the chain. The method of claim 1,
The first and second mushroom tongs are composed of U-shaped tongs and bearings provided at both ends of the mushroom tongs rod reciprocating through the mushroom tongs guide bush, and the mushroom tongs reciprocating means is a mushroom in the mushroom tongs chain conveyor. A mushroom claw forward guide for narrowing the gap between the mushroom claw bearing and the mushroom claw guide bush that is placed in contact with the chain section adjacent to the claw and advancing the U-shaped claw to the mushroom, and on the distant chain section of the mushroom claw chain conveyor. And a mushroom tongs returning guide configured to forcibly return the U-shaped tongs to the chain by widening the distance between the mushroom tongs bearing and the mushroom tongs guide bush disposed correspondingly. The method according to claim 6,
The cutting means is a circular blade disposed in the mushroom transport path between the mushroom container chain conveyor and mushroom tongs chain conveyor horizontally rotated;
A hopper for guiding the medium cut by the circular blade; And
Connected to the hopper is automatic bottle harvesting device characterized in that it comprises a tubular medium discharge pipe is provided with a screw blade that rotates along the transport path of the medium. 8. The method according to any one of claims 1 to 7,
Empty mushroom basket discharge guide for guiding the empty mushroom basket separated in the loading unit, empty mushroom basket chain conveyor for transferring the empty mushroom basket discharged through the empty mushroom basket discharge guide, to the transport outlet of the empty mushroom basket chain conveyor Empty mushroom basket discharge sensor disposed to detect the passage of the object, discharged to stop the empty mushroom basket transported by the empty mushroom basket chain conveyor by operating by the discharge stopper cylinder disposed at the transport outlet of the empty mushroom basket chain conveyor Stopper, mushroom container discharge guide for guiding the mushroom container separated from the harvesting unit, mushroom container drop sensor disposed on the guide path of the mushroom container discharge guide to detect the passage of the object, guide path exit of the mushroom container discharge guide The mushroom container is operated by one empty bottle pushing cylinder placed on the One empty bottle pusher for pushing and feeding, the discharge conveyor belt for horizontally conveying the mushroom container conveyed by the one empty bottle pusher, arranged next to the discharge conveyor belt to place the mushroom container in the matrix arrangement, and the discharge conveyor belt by the pedestal cylinder Pedestal movable from the upper and lower operation between the discharge conveyor belt and the pedestal by a separation prevention cylinder to separate the discharge conveyor belt and the pedestal to separate, the discharge prevention belt and the separation prevention wall erected on all sides of the discharge conveyor belt and the pedestal, Zero-matrix tongs contact plate, which is advanced by a zero-matrix tongs cylinder arranged in the direction of the pedestal of the collecting part separation prevention wall and picks up the mushroom container of the matrix arrangement placed on the pedestal in cooperation with the anti-separation jaw, the discharge conveyor belt of the collecting anti-separation wall Ship at regular intervals on the directional sidewall A zero column detection sensor, a zero column pusher for pushing the mushroom container from the discharge conveyor belt to a pedestal in units of heat, and a zero matrix detection sensor disposed at regular intervals on the side wall of the discharge conveyor belt in the separation direction from the discharge part Bottle mushroom automatic harvesting device, characterized in that comprising a collecting unit.

Images