KR20120002887A

KR20120002887A - Ceiling plate manufacturing system

Info

Publication number: KR20120002887A
Application number: KR1020100063626A
Authority: KR
Inventors: 정광수
Original assignee: 주식회사 보스텍
Priority date: 2010-07-01
Filing date: 2010-07-01
Publication date: 2012-01-09

Abstract

The present invention relates to a ceiling plate manufacturing politics, and when the present inventors manufacture the ceiling plate (building panel) registered by the applicant (Korean Patent No. 0343599), the resin mixture mass supplied from the metering feeder is automatically put into the mold and completed. It is an object of the present invention to provide a ceiling panel manufacturing apparatus of an automated configuration that can automatically take out the ceiling panel.
That is, in the present invention, the lower mold 110 is installed in front of the plurality of press apparatuses 100 which are alternately slide-drawn by a predetermined time to supply the resin mixture mass 210 and to discharge the finished ceiling plate 300. In the manufacturing apparatus (1), a horizontal supply means (3) for weighing and weighing the resin mixture mass (210) supplied in a plate form from the metering feeder in the horizontal direction, and the horizontal supply means (3) Supply unit (2) consisting of a vertical supply means (4) for supplying the resin mixture lump 210 to be in the vertical direction, and the resin mixture lump (210) supplied through the vertical supply means (4) of the supply unit (2) When the correct weight is supplied to the mold of the slide withdrawal state, and when the incorrect weight is fed to the lower conveying tray 6 and the input unit 5, and pulled out the finished ceiling plate 300 by pressing the mold at a high temperature Discharge Conveyor The discharge part 7 supplied to (9), and the control part 10 which collectively control these supply part 2, the input part 5, and the discharge part 7 are comprised.

Description

Ceiling plate manufacturing system

The present invention relates to a ceiling plate manufacturing politics, and more specifically, when the inventors manufacture a ceiling plate (building panel), which is registered by the applicant (Korean Patent No. 0343599), the resin mixture mass supplied from a metering feeder is automatically supplied to a mold. It is to provide a ceiling panel manufacturing apparatus of an automated configuration that can be put in, and automatically take out the finished ceiling panel.

In general, widely used building panels (ceiling panels) are inorganic fibers (rock wool), organic fibers (pulp), inorganic fillers, and organic binders, which are mixed with starch, formed into sludge, dehydrated, dried, and cut to the required specifications. It was used as, or synthetic resin was used by injection.

The former ceiling plate is used in a humid place or in a humid climate where the tension is weakened by moisture absorption of the pulp, causing the ceiling to deflect. In the latter case, the ceiling plate is used in a humid place (especially a subway). In case of fire, it is unfavorable for environment and hygiene because a lot of dust is attached due to danger of harmful gas and static electricity.

In order to solve the above problems, the present inventors apply and register a method for providing a ceiling plate that is simple in construction, lightweight, and durable, using materials having high moisture resistance, heat resistance, low shrinkage, and no harmful gas at high temperatures. 0343599).

The manufacturing method of the top plate is a mixture of powder and liquid, such as aluminum hydroxide Al (OH) 3, calcium carbonate, polyethylene, glass fiber, unsaturated polyester resin, and the like as described above, It was prepared by the method of molding by pressure at temperature and pressure.

However, in the manufacturing method described above, the situation in which the operation of putting in a mold in a weighed state of the mixture and withdrawing after molding is dependent on manual labor.

In particular, there is a risk of work in the case of the operation of inserting and removing the improved resin mixture lump in the mold, there was a problem that the amount of work is different according to the operation of the operator.

In addition, there is a problem that the work efficiency is lowered compared to the labor cost as a configuration that is necessary for one worker per molding machine.

Republic of Korea Patent No. 0343599, published on July 11, 2002

Therefore, the present inventors have researched and developed the present invention to solve all the problems caused by the above-described conventional ceiling panel manufacturing, and in the present invention, the present inventor quantitatively prepares a ceiling panel (building panel) to which the applicant has filed a prior application registration (Korean Patent No. 0343599). The present invention has been completed in view of the technical problem of the present invention by providing an apparatus for automatically manufacturing a top plate of an resin mixture supplied from a feeder into a mold and automatically taking out a finished ceiling plate.

In the present invention as a problem solving means in the ceiling plate manufacturing apparatus installed in front of a plurality of press apparatus for sliding out the lower mold, the horizontal supply means for supplying the resin mixture mass supplied in the plate form from the fixed-quantity supply device in the horizontal direction, and the horizontal The supply unit is composed of a vertical supply means for supplying the resin mixture mass supplied through the supply means in a vertical direction, and the resin mixture mass supplied through the vertical supply means of the supply portion is weighed out in a slide withdrawn state at an accurate weight. It is composed of an inlet part in the slide withdrawal state which is supplied to the mold and conveyed to the lower conveyance tray when it is inaccurate weight, and an outlet part which draws out the completed ceiling plate pressurized by the mold and supplies it to the discharge conveyor.

In the case of using the apparatus for manufacturing a ceiling plate provided by the present invention, one operator can produce the ceiling plate while managing two or more press molding machines, thereby reducing labor costs and increasing productivity by reducing work time.

In addition, since the supply is made in an improved state, the material loss can be minimized.

In addition, the resin mixture lump is put into the mold, and the finished ceiling plate is taken out of the mold to mechanically prevent the worker's safety accident.

1 is a front view showing a preferred embodiment of the ceiling plate manufacturing apparatus provided by the present invention
Figure 2 is a plan view showing a preferred embodiment of the ceiling plate manufacturing apparatus provided by the present invention
Figure 3 is an enlarged front view for showing the supply unit configuration of the ceiling plate manufacturing apparatus provided by the present invention
4 is a side view of FIG. 3
Figure 5 is a side view for showing the operating state of the input portion of the ceiling plate manufacturing apparatus provided by the present invention
6 is a plan view of FIG.
Figure 7 is a side view showing the discharge operation state of the ceiling plate manufacturing apparatus provided by the present invention

Hereinafter, the structure of the ceiling plate manufacturing apparatus provided by this invention is demonstrated based on an accompanying drawing.

The present invention is installed on the front of the plurality of press apparatus 100, the lower die 110 is alternately slide-drawn by a predetermined time to supply the resin mixture lump 220 and to discharge the finished ceiling plate 300 and the top plate manufacturing apparatus (1), the horizontal supply means (3) for metering and supplying in a horizontal direction the resin mixture mass (210) supplied in the plate form from the nozzle 200 of the metering supply device, and the supply through the horizontal supply means (3) Supply unit (2) consisting of a vertical supply means (4) for supplying the resin mixture lump 210 to be in the vertical direction, and the resin mixture lump (210) supplied through the vertical supply means (4) of the supply unit (2) Is supplied to the lower mold 110 in the slide-out state when the correct weight, and the inlet portion 5 and the finished ceiling plate 300 to be conveyed to the lower conveying tray 6 when the weight is inaccurate from the mold Withdraws and delivers to discharge conveyor (9). Which it is classified into the discharge unit 7, a control unit 10 including a microcomputer for controlling these batches sequentially installed built.

The horizontal supply means 3 of the supply part 2, the conveying means of the input part 5 and the discharging means of the discharge part 7 use a linear robot generally known. And it is obvious that the sensors are attached to control the transport table of the linear robot, the sensors are omitted in the present invention.

The linear robot is a ball screw type in which a screw hole is formed in a table moving left and right in the longitudinal direction of the main frame and a ball screw driven by a motor that rotates forward and backward, and a linear type in which permanent magnets and electromagnets are embedded in the main frame and the table. For example, a belt type including a pulley installed at both ends of the mainframe and a timing belt fixed at both ends on a table may be used.

Hereinafter, each component provided by the present invention will be described in more detail.

1. Supply

First, the configuration of the supply unit 2 is divided into a horizontal supply means 3 and a vertical supply means (4).

The horizontal supply means (3) is a component that moves in the horizontal direction of the resin mixture lump 210 is disposed in front of the nozzle 200 front lower side of the resin panel for supplying resin for the present inventors filed equally, linear robot The scale 33 is attached to the table 32 of 31, and the tray 34 is provided to be narrower than the width | variety of the said nozzle 200 above. At this time, the tray 34 may be formed in a plate shape, but in the present invention, the round bar is bent.

The vertical supply means (4) is disposed behind the horizontal supply means (3) opposite the nozzle 200 of the resin dosing device, the supporter (41) is set up, the cylinder at the top or bottom of the supporter (41) (42) is installed in the rod of the cylinder 42, the elevating table 43 is guided to the supporter 41 to elevate, and the elevating table 43 is a pair of acting as a rotary cylinder (44a) A vertical feeding finger tray 44 facing the fork-type finger 44b is installed so that the resin mixture lump 210 supplied through the tray 34 of the horizontal moving means 3 will be described later. To the input finger tray.

2. Input section

The input unit 5 in the present invention is installed below the plurality of press apparatuses 100 through which the lower mold 110 slides out, and fixes the linear robot 51 to the base of the press apparatus 100, The finger mount 53 is coupled to the table 52 of the linear robot 51, and the finger mount 53 is positioned below the vertical movement finger tray 45 installed in the vertical movement means 4, and slides thereon. An input finger tray 54 moving upward of the drawn lower mold 110 is installed.

The input finger tray 54 has a resin mixture lump 210 supplied from the vertical transfer finger tray 45 in a configuration in which a pair of fork fingers 54b acting as the rotary cylinder 54a are installed to face each other. To be supplied to the slide-out lower mold 110 of the press apparatus 100.

And the lower end of the input finger tray 54 is provided with a conveying tray (6).

The input finger tray 54 is the resin mixture lump 210 when the weight is insufficient or exceeded by the weighing of the scale 33 installed in the horizontal supply means (3). ) Is dropped into the conveyance tray (6) and discharged. This method has the effect of preventing material loss and eliminating defects due to material shortage.

3.outlet

The discharge part 7 of the present invention is installed on the front upper side of the plurality of press apparatuses 100 with which the lower mold 110 slides out, and the linear robot 71 for right and left conveying fixed to the base of the press apparatus 100, Up and down linear robot 73 for fixing the table 74 to the table 72 of the linear robot for left and right transport, and a linear robot for forward and backward transport fixed to the lower end of the linear robot 73 for vertical transport 75 and the discharge means 77 is fixed to the table 76 of the linear robot 75 for forward and backward transfer.

The discharge means 77 is provided with a fixed panel 78 coupled to the table 76, and a discharge cylinder 79 in the lower center of the fixed panel 78. The finger 80, which is rotatably coupled to the fixed panel 78 so as to be operated by the discharge cylinder 79 and separates the completed ceiling plate 300 from the lower mold 110, is installed. The adsorption port 81 is installed on all sides so as to allow the ceiling plate 300 to be vacuum-adsorbed. Such a configuration allows the ceiling plate 300 to be easily removed without being flawlessly pressed at a high temperature in a mold.

In order to manufacture the ceiling plate 300 with the ceiling plate manufacturing apparatus 1 according to the present invention configured as described above, the resin mixture lump 210 supplied from the nozzle 200 of the resin quantitative supply device for ceiling plates applied by the same supplier Supply to the tray 34 of the horizontal supply means (3).

At this time, the tray 34 is configured to be positioned above the scale 33, so that the correct weight of the resin mixture mass 210 is supplied.

As described above, the resin mixture mass 210 supplied to the tray 34 of the horizontal feed means 3 moves to the vertical feed means 4 and stands by, and the vertical transfer means 4 is a cylinder 42. By the rotary cylinder 44a, both fork fingers 44b constituting the vertical transfer finger tray 44 installed on the elevating table 43 in the state moved to the tray 34 position by operation. When rotated, the fork-type finger 44b is positioned below the resin mixture mass 210 in the state of being placed on the tray 34 of the horizontal feeding means 3, and in this state, the cylinder 42 is operated in reverse, for vertical transfer. The finger tray 44 is moved to the top dead center.

When the vertical transfer finger tray 44 is moved to the top dead center as described above, the insertion finger tray 54 constituting the insertion unit 5 is moved to the lower side of the vertical transfer finger tray 44, in which case Both fork fingers 44b of the vertical transfer finger tray 44 are rotated by the rotary cylinder 44a to raise the resin mixture mass 210 onto the input finger tray 54.

When the resin mixture mass 210 is placed on the input finger tray 54 constituting the input unit 5 as described above, the control unit 10 provides a scale installed in the horizontal supply means 3 of the supply unit 2. According to the measurement of (33), it is determined whether to supply the resin mixture lump 210 or to convey it to the conveying tray (6), which is input when the weight is insufficient or exceeded by the weighing of the balance (33). The finger tray 54 drops the resin mixture lump 210 into the conveying tray 6 and discharges it. When the weight is moderate, the lower mold 110 of the three press apparatuses 100 is vacated in a slide-drawn state. The fork-type finger 54b is rotated by the rotation cylinder 54a of the input finger tray 54 above the lower mold 110 in the state moved by the linear robot 51 to the upper side of the place. ) On the lower mold 110 and then Receiving tissue is moved to the lower side in the supply to the resin mixture mass (210) of the finger songyong tray 44 is air.

Meanwhile, when the resin mixture lump 210 is placed on the lower mold 110 as described above, pressure molding is performed in a slide-in state, and in the neighboring press apparatus 100, the lower mold 110 is formed in the state in which the top plate 300 is molded. Slide is withdrawn.

When the lower mold 110 is pulled out in the state in which the ceiling plate 300 is formed as described above, the linear robot 71 for horizontal movement of left and right of the discharge part 7 and the straight line robot 73 for shanghai transport and the linear robot 75 for forward and backward transport are formed. The finger 80 is rotated by the operation of the discharge cylinder 79 in a state where the discharge means 77 fixed to the table 76 of the linear robot 75 for forward and backward movement is moved to the upper part of the completed ceiling plate 300. And the ceiling plate 300 is separated from the mold, and then the linear robot 71 for horizontal movement and the straight line robot 73 for forward and backward transport and the front and rear transfer straight line are in the state where the ceiling plate 300 is vacuum-adsorbed by the suction holes 81 on all sides. In the state moved to the upper side of the discharge conveyor (9) by the robot 75, the vacuum of the suction port 81 is released to discharge the ceiling plate 300, this operation is to be performed continuously and repeatedly, the control unit ( 10) batch controlled sequentially according to the programmed sequence Will.

1: Ceiling plate manufacturing apparatus 2: Supply part 3: Horizontal supply means
31: linear robot 32: table 33: scale
34: tray 4: vertical feed means 41: supporter
42: cylinder 43: elevating table 44: vertical feed finger tray
44a: rotary cylinder 44b: fork finger 5: injection part
51: linear robot 52: table 53: finger mounting
54: input finger tray 54a: rotary cylinder 54b: fork finger
6: Return tray 7: Discharge part 9: Discharge conveyor
10: control unit 71: left and right linear robot 72, 74: table
73: linear robot for up and down conveyance 75: linear robot for forward and backward conveyance
76: table 77: discharge means 78: fixed panel
79: discharge cylinder 80: finger 81: suction hole
110: lower type 100: press device 200: nozzle
210: Resin mixture mass 300: Ceiling plate

Claims

The lower plate 110 is installed in front of the plurality of press apparatuses 100 which are alternately slide-drawn by a predetermined time to supply the resin mixture mass 210 and the top plate manufacturing apparatus 1 for discharging the finished ceiling plate 300. To
Horizontal supply means (3) for measuring the weight and supplying the resin mixture lump 210 supplied in a plate form in a horizontal direction and the resin mixture lump 210 supplied through the horizontal supply means (3) A supply part 2 composed of vertical supply means 4 for feeding in the vertical direction,
When the resin mixture mass 210 supplied through the vertical supply means 4 of the supply unit 2 is the correct weight, the resin mixture mass is supplied to the mold in the slide withdrawal state, and when the incorrect weight is incorrect, the resin mixture mass 210 is conveyed to the lower conveying tray 6. Input section 5,
The discharge part 7 which draws out the completed ceiling board 300 by pressurizing to high temperature with a metal mold | die, and supplies it to the discharge conveyor 9, and collectively controls these supply part 2, the input part 5, and the discharge part 7 Ceiling panel manufacturing apparatus, characterized in that consisting of a control unit (10).

The method of claim 1,
The horizontal supply means 3 of the supply part 2 is disposed below the nozzle 200 of the resin metering device and is a component that moves the resin mixture mass 210 supplied in a horizontal direction in a horizontal direction. And a scale (33) on the table (32) of the table, and a tray (34) above the width of the nozzle (200).

The method of claim 1,
The vertical supply means 4 of the supply part 2 stands a supporter 41 behind the horizontal supply means 3 opposite to the nozzle 200 of the resin dosing device, and the upper or lower end of the supporter 41. The cylinder 42 is installed in the rod, and the lifting table 43 is guided to the supporter 41 to raise and lower the rod of the cylinder 42, and the lifting table 43 operates as a rotary cylinder 44a. A vertical feed finger tray 44 provided with the pair of fork fingers 44b facing each other is installed to feed the resin mixture lump 210 supplied through the tray 34 of the horizontal moving means 3. The manufacturing method of the ceiling plate characterized in that it can be supplied to the input finger tray 54.

The method of claim 1,
The inlet portion 5 is installed in the lower side in front of the plurality of press apparatus 100, the lower die 110 is drawn out, a linear robot 51 fixed to the base of the press apparatus 100,
A finger mount 53 coupled to the table 52 of the linear robot 51;
An input finger tray 54 installed on the finger mount 53 and positioned below the vertical movement finger tray 44 installed on the vertical movement means 4 and moving upwardly of the slide-out lower mold 110. ),
The input finger tray 54 has a resin mixture lump 210 supplied from the vertical transfer finger tray 44 in a configuration in which a pair of fork fingers 54b acting as the rotary cylinder 54a are installed to face each other. To supply the slide draw-out lower mold 110 of the press apparatus 100,
Ceiling plate manufacturing apparatus, characterized in that the transport tray 6 is installed at the lower end of the standby position of the input finger tray (54).

The method of claim 1,
The discharge part 7 is installed on the front upper side of the plurality of press apparatuses 100 through which the lower mold 110 is pulled out, the linear robot 71 for horizontal movement, fixed to the base of the press apparatus 100, and the left and right sides Up and down linear robot 73 for fixing the table 74 to the table 72 of the linear robot 71 for transport, and linear robot 75 for forward and backward transport fixed to the lower end of the linear robot 73 for vertical transport. And discharge means 77 fixed to the table 76 of the linear robot 75 for front and rear conveyance,
The discharge means 77 has a fixed panel 78 coupled to the table 76, the discharge cylinder 79 in the lower center of the fixed panel 78,
The finger 80, which is rotatably coupled to the fixed panel 78 so as to be operated by the discharge cylinder 79 and separates the completed ceiling plate 300 from the lower mold 110, is installed. Ceiling plate manufacturing apparatus characterized in that the suction plate 81 is installed on all sides so that the ceiling plate 300 can be sucked in a vacuum.