KR20110078482A - Multi-chip led package and method of manufacturing the same - Google Patents

Abstract

PURPOSE: A multi-chip led package and a method of manufacturing the same are provided to emit a light to a desired area by protecting light interference between LED chips. CONSTITUTION: In a multi-chip led package and a method of manufacturing the same, a plurality of LED chips(220) are mounted on a substrate(240). Electrode patterns are formed on the substrate and are separated from each other. A light absorbing member(300) is formed in order to prevent the light interference between adjacent LED chips. A light absorbing member comprises a first sidewall(310), a second side wall(320), a third sidewall(330), and a fourth sidewall(340). A cover(400) is formed on the LED chips and passes the light from the LED chips.

Description

Multi-chip LED package and manufacturing method {MULTI-CHIP LED PACKAGE AND METHOD OF MANUFACTURING THE SAME}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention generally relates to a multi-chip LED package and a method of manufacturing the same, and more particularly, to a multi-chip LED package and a method of manufacturing the same, which emit light only to a desired area by preventing optical interference between the LED chips.

Light Emitting Diode (LED) is a semiconductor light emitting device that emits light due to potential difference when electrons and holes recombine in a PN junction structure by applying electric current. It is eco-friendly, low voltage, long life and low price. Although it has been applied to a simple information display such as a display lamp or a number in the related art, in recent years, due to the development of industrial technology, in particular, information display technology and semiconductor technology, the display field, lighting device, automobile headlight, projector, etc. It has been used in various fields.

On the other hand, a light emitting diode is typically manufactured in a package structure including an LED chip (or die), and a light emitting device having such a structure is often referred to as an 'LED package'.

Hereinafter, an LED package according to the prior art will be described with reference to FIG. 1.

1 is a cross-sectional view showing a conventional LED package. As shown, the LED package 100 includes a lower substrate 110; An LED chip 120 mounted on the lower substrate 110; Main body 130; Pattern electrodes 140 and 150 formed on the lower substrate 110; A bonding wire 160 electrically connecting the LED chip 120 and the pattern electrodes 140 and 150 to each other; A cavity 170 formed in the main body 130; And a reflective member 180 formed on the sidewall of the cavity 170.

As can be seen in the figure, the conventional LED package includes one cavity 170 for mounting the LED chip 120, the side of the cavity 170 has a predetermined inclination angle to increase the light extraction efficiency Reflecting member 180 is formed.

Therefore, the light emitted from the LED chip 120 is extracted to the outside by the reflecting member 180, to optimize the inclination angle of the reflecting member 180 to extract the light from the LED chip 120 to the maximum The reflection member 180 can be designed by the method.

However, in order to increase the amount of light of the LED package 100, the number of LED chips 120 in the package is one or more, that is, in the case of a multi-chip LED package using the plurality of LED chips 120, Since all light from the LED chip 120 is very difficult to be designed to be optimally reflected by the reflective member 180, the light extraction efficiency may be lowered.

In addition, since a plurality of LED chips 120 are mounted adjacent to each other in a multi-chip LED package, light emitted from one LED chip 120 is absorbed or reflected by another adjacent LED chip 120, such as adjacent LED chips. Due to the interference caused by 120, the light extraction efficiency is lower than when there are a plurality of LED packages 100 including a single LED chip 120.

Moreover, in recent years, there is an increasing demand to apply a multi-chip LED package to a car headlight or a projector. In such an application field, the integration of the LED chips in the LED package is high and the spacing between the LED chips is very small, and the LED chips are individually separated. Because of the large need to drive or group to block drive (or local dimming), the phenomenon in which LED chips are interfered by surrounding LED chips in a multi-chip LED package can cause more serious problems.

The present invention is to solve the above problems, the technical problem of the present invention, multi-chip LED package to suppress the optical interference between the LED chip so that individual LED chips are not affected by adjacent LED chips in the multi-chip LED package To provide.

In addition, another technical problem of the present invention is to provide a method for manufacturing the multi-chip LED package as described above.

According to an aspect of the invention, the substrate; A plurality of LED chips mounted on the substrate;

A light absorbing member surrounding the plurality of LED chips and formed to prevent optical interference between adjacent LED chips; And a cover part formed on the plurality of LED chips to transmit light emitted from the LED chip.

Preferably, the light absorbing member is characterized in that it comprises side walls surrounding the individual LED chip or a plurality of LED chips of the plurality of LED chips grouped around.

Preferably, the light absorbing member is formed of a translucent or opaque material so that light emitted from the individual LED chip or the block LED chip is not interfered by light emitted from adjacent individual LED chips or LED chips of adjacent groups. It is done.

Preferably, the cover portion is formed of a transparent resin material.

Preferably, the cover portion is characterized in that it comprises a fluorescent material in addition to the translucent resin material.

Preferably, the light absorbing member and the cover portion are formed integrally.

According to another aspect of the invention, the steps of mounting a plurality of LED chips on the substrate; Installing a light absorbing member to surround the plurality of LED chips; And it is disclosed a method of manufacturing a multi-chip LED (LED) package comprising the step of forming a cover portion on the plurality of LED chips.

Preferably, the light absorbing member is characterized in that it comprises side walls surrounding the individual LED chip or a plurality of LED chips of the LED chip of the plurality of LED chips grouped.

Preferably, the light absorbing member is formed of a translucent or opaque material so that light emitted from the individual LED chip or the block LED chip is not interfered by light emitted from adjacent individual LED chips or LED chips of adjacent groups. It is done.

Preferably, the cover portion is formed of a transparent resin material.

According to one embodiment of the present invention, in a multi-chip LED package, individual LED chips are not affected by adjacent LED chips and optical interference between LED chips is suppressed, so that individual driving or block driving (or local dimming) of the LED chips is performed. It becomes easy.

Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The embodiments introduced below are provided as examples to sufficiently convey the spirit of the present invention to those skilled in the art. Accordingly, the present invention is not limited to the embodiments described below and may be embodied in other forms. And, in the drawings, the width, length, thickness, etc. of the components may be exaggerated for convenience. Like numbers refer to like elements throughout, and like reference numerals refer to corresponding similar elements.

Hereinafter, a multi-chip LED package 1000 according to an embodiment of the present invention will be described with reference to FIGS. 2 to 4. 2 is a top plan view of a multi-chip LED package 1000 according to an embodiment of the present invention, FIG. 3 is a perspective view of the multi-chip LED package of FIG. 2, and FIG. 4 is a cut line of the multi-chip LED package of FIG. 2. It is sectional drawing shown along AA '. However, for the sake of simplicity of the drawings, the drawings show only the characteristic components of the present invention, and are used for the operation of the multi-chip LED package or other functions such as leadframes, electrical circuits or electrical wirings, etc. Elements with less direct relevance have been omitted.

Referring to FIG. 2, a multi-chip LED package 1000 according to an embodiment of the present invention may include a substrate 240, a plurality of LED chips 220 mounted on the substrate, and the individual LED chips 220. It may include a plurality of light absorbing member 300 surrounding the. In addition, as will be described later, the multi-chip LED package 1000 may further include a cover part 400 or 500 formed on the light absorbing member 300, but the description thereof will be described with reference to FIGS. 6A and 7A. It will be described later.

Here, the substrate 240 may be any substrate as long as the LED chip 220 can be mounted at a high density. For example, but not limited to, the substrate 240 may include alumina, quartz, calcium zirconate, forsterite, SiC, graphite, fusedsilica, Mullite, cordierite, zirconia, beryllia, aluminum nitride, low temperature co-fired ceramic, and the like. The ceramic can be used as a multi-layer ceramic package (MLP) through the firing process by forming a metal conductor wiring pattern thereon. When used in these packages, airtightness is excellent.

In addition, although not shown, pattern electrodes (not shown) separated from each other may be formed on the substrate 240, wherein one pattern electrode may be an anode electrode and the other pattern electrode may be formed as a cathode electrode. These pattern electrodes are manufactured using a metal material including copper or aluminum having excellent conductivity, and correspond to the positive electrode and the negative electrode of the LED chip 220 and to a bonding wire (not shown) formed on the LED chip 220. Can be connected respectively.

In addition, the LED chip 220 emits a wavelength of 350 nm to 410 nm as well as a red light emitting diode using GaAsP, a green light emitting diode using GaP, and a blue light emitting diode using InGaN / AlGaN double hetero structure. UV light emitting diodes and the like, and the LED chip emitting a specific color or LED chip having a specific structure is not limited to the scope of the present invention.

In addition, the plurality of light absorbing members 300 are respectively perpendicular to the first sidewall 310, the second sidewall 320 facing the first sidewall 310, and the first and second sidewalls 310 and 320. And a third sidewall 330 connected to each other and a fourth sidewall 340 facing the third sidewall 330, wherein the LED chip 220 is disposed in an inner region of a space surrounded by the sidewalls 310 to 340. Configured to receive. However, in FIG. 2, the sidewalls 310, 320, 330, and 340 of the light absorbing member 300 are coupled to each other to have a quadrangular shape. However, the sidewalls of the light absorbing member 300 are different from each other. It may be configured to surround the LED chip 200 in a circle, or may be configured to surround a polygonal shape such as a triangle, a pentagon or a hexagon. Therefore, the sidewalls of the light absorbing member 300 of the present invention should not be limitedly interpreted as having a specific shape.

Here, unlike the conventional reflective member 180, the light absorbing member 300 serves to prevent the diffused light emitted from the LED chip 220, the light incident toward the light absorbing member 300. It is configured to penetrate the side wall of the light absorbing member 300 so as not to affect other adjacent LED chip 220. Therefore, the light absorbing member 300 may be made of a material having a low reflectance because of being translucent or opaque, or may be manufactured by coating a material having a low reflectance.

In addition, the light absorbing member 300 may be formed on the substrate 240 in a manner similar to the method in which the LED chip 220 is mounted on the substrate 240. The light absorbing member 300 may be attached or attached by a hook method using an adhesive member. It may be attached to the substrate 240. The specific attachment method of the light absorbing member 300 does not limit the scope of the present invention.

Referring now to FIG. 3, there is shown a structure in which the LED chips 220 are housed inside the individual light absorbing members 300. However, one or more LED chips 200 may be grouped in the individual light absorbing member 300 to be stored in units of blocks. When the present invention is applied to individual driving or block driving of the LED chips 220, Individual LED chips or grouped LED chips stored inside the light absorbing member 300 may be controlled regardless of whether other adjacent LED chips emit light.

Referring to FIG. 4, since the sidewalls of the light absorbing member 300 are formed in a partition shape between the LED chips 220, most of the light emitted from the LED chips 220 surrounds the corresponding LED chips 200. Within the region of the light absorbing member 300, that is, the other region surrounded by the adjacent light absorbing member 300, it can be emitted in an upward direction. Therefore, when the LED chip 220 is to be individually driven or block driven (or local dimming) by group, the specific LED chip 200 to be driven is not interrupted by the light emitted from the adjacent LED chip 200. ) Or only blocks can be controlled according to the user's intention.

Hereinafter, a multi-chip LED package 2000 according to another embodiment of the present invention will be described with reference to FIGS. 5A and 5B.

5A is a top plan view of a multi-chip LED package 2000 according to another embodiment of the present invention, and FIG. 5B is a cross-sectional view of the multi-chip LED package 2000 shown in FIG. 5A along a cutting line BB '. For simplicity of the drawings, FIGS. 5A and 5B show only the characteristic components of the present invention, which are used for the operation of the multi-chip LED package or other functions such as leadframes, electric circuits or electrical wirings, and the like. Elements with less direct relevance have been omitted. Hereinafter, overlapping descriptions of the same parts as the multi-chip LED package 1000 will be omitted.

Referring to FIG. 5A, the multi-chip LED package 2000 includes a substrate 240, a plurality of LED chips 220 mounted on the substrate, and a light absorbing member 600 surrounding the individual LED chips 220. ) May be included. In addition, as will be described later, the multi-chip LED package 2000 may further include a cover unit 400 or 500, which will be described later with reference to FIGS. 6B and 7B.

Referring to the drawings, unlike FIG. 2 in which a plurality of light absorbing members 300 are formed separately to correspond to the respective LED chips 220, the light absorbing members 600 are integrally formed in FIG. 5A. . That is, the light absorbing member 600 may include a first sidewall 610, a second sidewall 620 opposite to the first sidewall 610, and a first vertically connected to the first and second sidewalls 610 and 620. A third sidewall 630 and a fourth sidewall 640 opposite the third sidewall 630, with the first to fourth sidewalls 610 to 640 being outer circumferential therein, The partition is divided by a plurality of sidewalls formed in a shape so that the LED chip 220 is mounted inside each region.

Therefore, rather than separately installing the plurality of light absorbing members 300 corresponding to the individual LED chips 220, the process of attaching the light absorbing member 600 formed integrally to the plurality of LED chips 220 is performed once. The installation can be easier and the process time can be shortened.

FIG. 5B is a cross-sectional view of the multi-chip LED package 2000 of FIG. 5A. Since the inner sidewalls of the light absorbing member 600 are formed in the form of a partition between the LED chips 220, the LED chips 220 exit from the LED chip 220. Most of the light may be emitted upward in the region of the light absorbing member 600 surrounding the LED chip 200, ie, without affecting other regions. Therefore, when the LED chip 220 is to be individually driven or block driven (or local dimming) by group, the specific LED chip 200 to be driven is not interrupted by the light emitted from the adjacent LED chip 200. ) Or blocks can be controlled according to the user's intention.

Hereinafter, a cover part that may be formed on the light absorbing member 300 or 600 according to the present invention will be described with reference to FIGS. 6 and 7. 6A and 6B are cross-sectional views of the multi-chip LED package 1000 and 2000 for explaining the cover unit 400 according to an embodiment of the present invention, respectively, and FIGS. 7A and 7B are according to another embodiment of the present invention, respectively. Sectional drawing of the multichip LED package 1000 and 2000 for demonstrating the cover part 500 is shown.

6A and 6B, a cover part 400 is formed on the light absorbing member 300 or 600, respectively.

Here, the cover part 400 may be formed of a material capable of transmitting light such as transparent plastic or glass. That is, light emitted from the LED chip 220 is emitted upward through the cover part 400. The cover unit 400 may be disposed above the LED chip 220 to serve to protect the LED chip 200 and the bonding wire (not shown).

On the other hand, by curing the material mixed with the light-transmitting material and the fluorescent material to disperse the fluorescent material in the cover 400, or by applying a fluorescent material on the outside of the cover 400 formed of the light-transmitting material LED chip ( The color of the light emitted from 220 may be adjusted to the color of the fluorescent material. That is, for example, when the LED chip 220 is a blue LED chip that emits a wavelength of 430 to 480 nm, the yellow YAG-based phosphor may be attached to the cover unit 400 so that the multi-chip LED package 1000 emits white light. It can be dispersed inside or applied to the outer surface.

In addition, the cover unit 400 may be bonded to each other by applying an adhesive to at least a portion of the upper surface of the light absorbing member 300 or 600 or by using a hook coupling or the like. 6A and 6B, although there is no gap between the cover part 400 and the light absorbing member 300 and between the cover part 400 and the light absorbing member 600, the wire of the LED chip 220 is illustrated. For bonding, a predetermined gap or opening may be formed between the cover part 400 and the light absorbing member 300 or 600. In addition, according to an embodiment, the cover part 400 may be manufactured integrally with the light absorbing member 300 or 600. In this case, an opening may be formed in the cover 400 or a part of the light absorbing member 300 or 600 for electrical connection with the outside such as wire bonding of the LED chip 220.

Referring now to FIGS. 7A and 7B, the cover part 500 is formed on the LED chip 220 or the light absorbing member 300 or 600, respectively.

Here, the cover part 500 may be formed using a translucent resin made of epoxy or silicon, which is generally available as a molding agent of a light emitting diode package. Therefore, the light emitted from the LED chip 220 is emitted upward through the cover part 500, in which the cover part 500 protects the LED chip 200 and the bonding wire (not shown). It can also play the same role.

On the other hand, by mixing the light-transmitting material and the fluorescent material used in the manufacturing of the cover portion 500, dotting the upper portion of the LED chip 220, by curing the resin material from the LED chip 220 The color of the emitted light can also be adjusted to the color of the fluorescent material.

Hereinafter, a method of manufacturing a multichip LED package according to an embodiment of the present invention will be described with reference to the flowchart of FIG. 8.

First, the light absorbing member 300 or 600 and the cover portion 400 or 500 are prepared (step S810). Here, the light absorbing member 300 may be manufactured in a plurality larger than the light absorbing member 300 in consideration of the size of the LED chip 220 to correspond to the individual LED chip 220, the light absorbing member 600 is a plurality of LED chips ( 220 may be manufactured in a frame having a shape that can be stored in each of the inner zones. In addition, the cover part 400 may be manufactured in a sheet shape by curing a transparent resin such as a transparent plastic or glass material or a resin mixture obtained by mixing a phosphor with such a resin, and may be manufactured in various forms such as a press working method, an extrusion method, or a doctor blade method. It can be prepared using. Meanwhile, the cover part 500 may be prepared in the form of a transparent molding resin or a resin mixture in which phosphors are mixed with such a resin.

Thereafter, a plurality of LED chips 220 are mounted on the substrate 240 (step S820). Here, the plurality of LED chips 220 may be mounted in a matrix shape to increase the degree of integration.

Thereafter, an individual light absorbing member 300 or an integrated light absorbing member 600 is provided to surround the LED chip 220 (step S830). However, in some embodiments, the light absorbing member 300 or 600 may be mounted on the substrate 240 first, and then the LED chip 220 may be mounted. Accordingly, the present invention should not be construed as limited to the order of specific manufacturing methods described herein.

Thereafter, a bonding wire (not shown) formed on the top of the LED chip 220 is connected to pattern electrodes (not shown) formed on the substrate 240 so that the LED chip 220 is electrically connected to the outside. (Step S840).

Thereafter, the cover part 400 is attached to the upper portion of the light absorbing member 300 or 600, or the cover part 500 is formed on the LED chip 220 (step S850). Here, the cover part 400 may be attached by applying an adhesive to the upper portion of the light absorbing member (300 or 600), it may be coupled by other methods such as hook coupling. In addition, the cover part 500 may be formed in a lens shape by doping the light-transmissive resin (or a mixture of the light-transmissive resin and the fluorescent material) on the LED chip 220 and curing it. On the other hand, when the light absorbing member 300 or 600 and the cover portion 400 are integrally formed, the light absorbing member and the cover portion formed integrally on the substrate on which the LED chip 220 is mounted are formed of the LED chip 220. It is also possible to install after connecting the bonding wires.

The present invention can be carried out by modification and modification within the scope without departing from the gist of the present invention, the scope of the present invention is defined by the claims to be described later rather than the detailed description, the meaning and scope of the claims and their All changes or modifications derived from the equivalent concept should be construed as being included in the scope of the present invention.

1 is a cross-sectional view of a conventional light emitting diode package.

2 is a top plan view of a multi-chip LED package according to an embodiment of the present invention.

3 is a perspective view of the multi-chip LED package of FIG.

4 is a cross-sectional view of the multi-chip LED package of FIG. 2 along the cutting line AA '.

5A is a top plan view of a multichip LED package according to another embodiment of the present invention.

FIG. 5B is a cross-sectional view of the multi-chip LED package of FIG. 2 along cut line BB ′. FIG.

6 is a cross-sectional view for explaining a cover unit 400 according to an embodiment of the present invention.

7 is a cross-sectional view for explaining a cover 500 according to another embodiment of the present invention.

8 is a flowchart illustrating a method of manufacturing a multi-chip LED package according to an embodiment of the present invention.

Claims (10)

Board; A plurality of LED chips mounted on the substrate; A light absorbing member surrounding the plurality of LED chips and formed to prevent optical interference between adjacent LED chips; And And a cover part formed on the plurality of LED chips to transmit the light emitted from the LED chip. The multi-chip LED package of claim 1, wherein the light absorbing member includes sidewalls surrounding individual LED chips or a plurality of LED chips of the plurality of LED chips. The light absorbing member of claim 2, wherein the light absorbing member is formed of a translucent or opaque material so that light emitted from the individual LED chip or the block LED chip is not interfered by light emitted from adjacent individual LED chips or LED groups of adjacent groups. Multi-chip LED package, characterized in that. The multi-chip LED package according to claim 1, wherein the cover part is formed of a transparent resin material. The multi-chip LED package according to claim 4, wherein the cover part includes a fluorescent material in addition to the translucent resin material. The multi-chip LED package of claim 1, wherein the light absorbing member and the cover part are integrally formed. Mounting a plurality of LED chips on the substrate; Installing a light absorbing member to surround the plurality of LED chips; And Method of manufacturing a multi-chip LED (LED) package comprising the step of forming a cover portion on the plurality of LED chips. The method of claim 7, wherein the light absorbing member includes sidewalls surrounding individual LED chips or a plurality of LED chips of the plurality of LED chips. The light absorbing member of claim 8, wherein the light absorbing member is formed of a translucent or opaque material so that light emitted from the individual LED chip or the block LED chip is not interfered by light emitted from adjacent individual LED chips or LED groups of adjacent groups. Method of manufacturing a multi-chip LED package, characterized in that. The method of claim 7, wherein the cover part is formed of a transparent resin material.

Images