KR20100138946A - Electric heater unit box for indoor heating radiator - Google Patents

Abstract

In the hot water circulation heating system, the circulation system portion connected to the radiator is compactly housed in the heater unit box, and is easily transported and processed to increase the degree of freedom in design and layout of the hot water circulation heating system. An air separation pressure tank (2), a circulation pump (3), and a pipe heater (4) are provided in a rectangular cylindrical heater unit box (1) freely opened and closed by lids (1U and 1D) at both ends. 6C), connected via pipes via T-joints 7 and 7A to accommodate the hot water circulation function, and the heater unit box 1 is installed close to the hot water circulation radiator HR, or installed. Enable horizontal installation.

Description

ELECTRIC HEATER UNIT BOX FOR INDOOR HEATING RADIATOR}

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electric heater unit box in which equipment is stored in a unit box for connection to a hot water circulation radiator for indoor heating, and belongs to the technical field of indoor heating of a building.

Background Art Conventionally, various types have been proposed and put into practical use as indoor hot water heating systems, and there is typically a conventional example 1 shown in FIG. 6 and a conventional example 2 shown in FIG. 7.

The prior art example 1 shown in FIG. 6 is typical indoor hot water heating system enumerated in the nonpatent literature 1, FIG. 6 (A) is a schematic explanatory drawing of a heating system, FIG. 6 (B) is a front view of a heat radiation part, FIG. (C) is a side view of a heat radiating part.

That is, the prior art example 1 (FIG. 6) heats the hot water boiler 100 provided with the pressure gauge 103, the safety relief valve, the water supply port 101, and the drain port 102 with electricity, gas, etc. The hot water heated by the water is fed to the radiator HR of the metal panel MP disposed in each living room through the pipe P and the forward side header 107 to heat the room, and from each radiator HR The hot water is returned to the boiler 100 through the pipe P and the reverse side header 108 to be reheated, and one hot water circulation function includes a circulation pump 104, a closed expansion tank 105, an air discharge valve, The air outlet valve Va, the thermostat valve Vt, and the hot water inlet and outlet valve V are also disposed in each of the radiators HR in the headers 107 and 108, and one hot water circulation system is arranged at the center. And a plurality of radiators HR.

In addition, the prior art example 2 (FIG. 7) is the electric hot water heater (EHR) enumerated by patent document 1, As shown in FIG. 7, many heat radiation fins 202 are arrange | positioned on the outer peripheral surface of the copper pipe for heating 201. In the heating chamber 203 in the copper tube for heating, the sheath heater 204 is disposed over almost the entire length of the copper tube for heating, while the aqueous solution 205 is filled in the heating chamber 203, and the heating chamber is further provided. The expansion pipe 206 for the expansion chamber is extended from 203 with the bent pipe portion 207 interposed therebetween, and the expansion chamber 208 having the pressure safety valve 209 at the tip end thereof. It is a heater which injects gas, reduces the size of the entire heater into an integrated form of the heating part and the heat radiating part, and heats the heat radiating fin 202 for a short time, thereby accelerating the initial rise of heat radiation.

On the other hand, 210 is a box, and the thermostat 211 and the overheat protector 212 are incorporated.

Patent Document 1: Japanese Utility Model Publication No. Hyeongseong 6-18813

Non-Patent Document 1: Morinaga Engineering Pamphlet (No. 0402-5C-dB) Section of 'Design, Construction, Operation Precautions' of the Morinaga Hot Water Panel Heating Technical Document, and the same pamphlet's' Section of 'Thermo Panel Handling'

The hot water circulation heating system of the prior art example 1 (FIG. 6) is the hot water boiler 100 provided with the safety discharge valve, the pressure gauge, the drain gate valve, the water supply gate valve, and the closed expansion tank 105 provided with the safety discharge valve. ), And a hot water circulation system composed of an air separator 110 having forward and reverse headers, a hot water circulation pump, and an air discharge valve provided between the boiler and the circulation pump. Since many radiators HR are connected and operated by piping pipe P, since it connects to each radiator from one boiler room by piping in a corridor, a wall, and a ceiling, there exists the following problem.

(end). Pipe (P) which connects one hot water circulation heating system part and each distributed batch radiator group by centralized management system method becomes construction in wall, floor, ceiling at the time of new construction of building, and hot water circulation system As repair, repair of damage in the contents of hot water path to each radiator (HR) from the floor becomes construction under the floor, the wall, ceiling, expense is necessary in time.

(I). If the circulation pump or the like in the hot water circulation system fails, the heating of the entire heating system is stopped.

(All). Since the connecting piping from one circulation system to each room radiates heat in the hot water path, the heat loss in the piping path is large.

In the electric heater of the prior art example 2 (FIG. 7), since hot water does not circulate simply by heating the aqueous solution in the sheath heater 204, partial spots generate | occur | produce in heating temperature and the amount of heat dissipation is small.

And since heat dissipation of heating is natural convection, the temperature stain by the site | part of heat dissipation will generate | occur | produce, and even heating from the whole surface of a heat dissipation part cannot be obtained.

In addition, since the heat dissipation unit and the heating unit are integrated, the on / off operation of the power supply by the thermostat is frequently performed, and the heat generation effect on the power consumption is poor.

SUMMARY OF THE INVENTION The present invention solves or improves these problems of the prior art at once, and the electric hot water circulation system is compacted as a heater unit box separate from the radiator, and the conveyance and arrangement construction can be freed, and the building is newly constructed. Even at the time of reform, it was possible to cope easily.

The electric heater unit box of the present invention is, for example, as shown in Fig. 1, in the tubular heater unit box 1 which is freely opened and closed by lids 1D and 1U at both ends, an air separation pressure tank ( 2) the circulating pump 3 and the pipe heater 4 are piped through the ball valves 6A, 6B and 6C and the T-joints 7 and 7A to accommodate the hot water circulation function, It is made possible to connect to the hot water circulation radiator for indoor heating.

In this case, the connection port of the forward tube (supply tube) and the reverse tube (return tube) to the radiator may be projected from the location of the heater unit box 1.

In addition, the circulation pump (3), the pipe heater (4), the ball valves (6A, 6B, 6C) and the T-joints (7, 7A), which constitute the electric heater unit box, are used as tubular products. In preparation, the air separation pressure tank 2 adopts a new tank which functions as an expansion tank and an air separator in the prior art example 1, and the pipe for piping is excellent in durability, heat resistance, and solvent resistance. It is good to use ethylene propylene rubber.

In addition, the pipe heater 4 may employ | adopt a plurality of SC heaters (brand name) for 1kw heat_generation made from Netssho Co., Ltd. which are excellent in energy saving according to a heating capability.

Therefore, the electric heater unit box of the present invention becomes a heater unit box 1 of a small size (standard: width 180 mm x depth 160 mm x length 590 mm) for 1 kw to 3 kw of the general-purpose type. 1 can be juxtaposed to the horizontal type or the vertical type (not shown) as shown in FIG. 1, and the piping connection from the heater unit box 1 to the radiator can be connected in the same room or the like, and the connection piping The heat dissipation from can also be made into the form which assists room heating, and can provide the zero hot water circulation heating system substantially.

In addition, since the hot water circulation function unit is a compact cylindrical box, the electric heater unit box can be freely placed at the installation position of the power supply terminal regardless of whether the building is newly constructed or reformed. can do.

Therefore, for example, even in a building employing the hot water circulation system of the prior art example 1 (FIG. 6), the electric heater unit box of the present invention is allowed to leave the bottom of the floor, the walls, and the gradient pipes in the ceiling during reform. If it is left and is arranged 1: 1 correspondence to each radiator, or 1: 2 correspondence between two adjacent radiators, a heat dissipation part and a hot water heating circulation part separate, and the indoor hot water heating system excellent in workability and maintenance property is provided. Can provide.

In addition, in the present invention, the heater unit box 1 freely opens the long left side plate 1L and the right side plate 1R having a cross-sectional L shape, for example, as shown in FIGS. 2 and 3. The left side plate of the L-shaped cross section including a long cylindrical portion 1K joined to be separated and an upper lid 1U and a lower lid 1D mounted on both ends of each cylindrical portion 1K so as to be freely detachable. 1L is provided with the some wire insertion hole H1 at equal intervals up and down in one side edge LS1, and the other side LS2 is located in the position corresponding to each hole insertion hole H1 in the other side LS2. It is preferable that the air flow hole H3 is provided.

In this case, the left side plate 1L is provided with a support material such as a device on the inner surface, and the right side plate 1R serves as a lid of the barrel 1K.

Further, the wire insertion hole H1 includes an electrical piping box (not shown), which is embedded in the wall surface WL or the floor surface FL, and a temperature adjusting unit (not shown) accommodated in the heater unit box. It is possible to carry out the wiring at a proper position, and it is the size which a human hand enters, and is an elliptical hole of 60 mm in width and 40 mm in height, and is arrange | positioned at five places with 100 mm space | interval.

The air flow hole H3 dissipates heat in the heater unit box 1 to the outside, and forms an air flow path in the heater unit box 1, and typically has a width of 20 mm and a height of 40 mm. It is an elliptical hole.

On the other hand, when installing and using the heater unit box 1, the operation panel 9B is arrange | positioned to the upper lid 1U, and when used as a horizontal type, the right side plate 1R which forms the lid function of each cylinder part 1K. It is sufficient to arrange the operation panel 9B.

Therefore, by peeling off the upper lid 1U and lower lid 1D, each cylinder part 1K can be decomposed | disassembled into the left side plate 1L and the right side plate 1R of cross section L shape, and the left side plate 1L. Since the storage device can be fixed only), maintenance in the heater unit box 1 can be easily performed by peeling the right side plate 1R as the lid member of the barrel 1K.

In addition, in the arrangement diagram of the heater unit box 1 in each room, since the wire insertion holes H1 are arranged in series in multiple stages, connection positioning with an external electrical piping box becomes possible, thereby damaging the appearance. It is possible to arrange in a form that does not allow.

In addition, since the inside of the heater unit box 1 can flow through the outside air through the wire insertion hole H1 and the air distribution hole H3, the heater unit box 1 can be heated and dissipated. The heat aids in indoor heating, providing an indoor heating system in which no heat loss is substantially produced.

In addition, the heater unit box 1, as shown in FIG. 2, the left side plate 1L of the cross-sectional L-shape bends and extends the corner side 1A at both ends, and the edge of the corner side 1A. 1 A of cross-section L type anchor pieces are made, and the contact anchor piece 1F which makes contact with the anchor piece 1C of the left side plate 1L is arrange | positioned at the both ends of the right side plate 1R of cross section L shape, and The screw hole H2 is arrange | positioned in the upper and lower positions of L-type left side board 1L and right side board 1R, and the screw hole H2 of the upper lid 1U and the lower lid 1D, and the left side plate ( It is preferable to screw the screw holes H2 of 1L) and the right side plate 1R.

On the other hand, the left side plate 1L and the right side plate 1R are typically steel plates having a thickness of 1.2 mm, and the inner surface of the left side plate 1L has a ball valve, T, with its own support member interposed therebetween. -Since each necessary apparatus, such as a joint and an air separation pressure tank, is provided, as shown to FIG. 4 (A), in each side LS1, LS2 and the corner side 1A of the left side plate 1L, It is preferable to arrange the rib protrusion 1G for reinforcement.

Therefore, the heater unit box 1 can be easily assembled and detached by fitting and screwing the upper lid 1U and the lower lid 1D, the left side plate 1L, and the right side plate 1R, Since the storage devices are provided only on the left side plate 1L, maintenance such as inspection, repair and replacement is also easy.

And by the presence of the anchor piece 1C and the contact anchor piece 1F, the workability to attach to the left side plate 1L of the right side plate 1R peeled off at the time of maintenance improves, and the anchor piece 1C and The contact anchor piece 1F also serves as a reinforcing rib function of the box 1.

Moreover, the air separation pressure tank 2 arrange | positioned in the heater unit box 1 is a lower side 2D, a front side 2F, a rear side 2B, an upper side 2T, and both side sides, as shown in FIG. (2L, 2R), while the upper side 2T is a box shape continuous with the front side 2F at the front side inclination side Sf and the rear side 2B at the rear side inclination side Sb, and the front side 2F. ) Is provided with a connection port J1 at the center of the up and down direction, a connection port J2 at the center of the rear side 2B, and a connection port J3 at the rear of the upper side 2T, between the two side edges 2L and 2R. The rear wing plate 2A has two wing plates 2A and 2A 'which are inclined upward in the rear, and the rear wing plate 2A is downward and at the rear corresponding position of the front connection port J1. ') Is above and arrange | positioned in the downward correspondence position of the upper side connection opening J3.

In this case, the capacity of the air separation pressure tank 2 depends on the amount of water at the time of expansion at normal temperature (standard: 15 ° C.), and the amount of water at the time of expansion at the temperature of the hot water (standard: 80 ° C.) and the amount at the time of expansion. It calculates and determines from the air pressure in the accompanying tank 2, and the position of each connection port J1, J2, J3 is the connection port J1 and the connection port J2 at the time of horizontal use of the heater unit box 1, even at normal temperature. In the longitudinal use of the heater unit box 1, the connection port J3 and the connection port J2 may be determined to be below the water level so that) is below the water level.

In addition, both the lower wing plate 2A and the upper wing plate 2A 'generate control turbulence for encouraging air separation, and when the inclination angle is 30 °, the naturally occurring vortex is used in the vertical use or the horizontal use of the tank. Suppresses the flow rate, thereby producing a function of generating controlled turbulence that promotes air separation by the fractionation action.

In addition, the air separation pressure tank 2 is made of miniaturized plastic resin, and has about three times the strength of the explosion-induced strength at high pressure in the circulation system (safety factor) under the proposition that the air discharge valve and the safety release valve are unnecessary. Is typically made of plastic resin with a thickness of 0.6 mm. As for the radiator 1 kw, in the vertical use mode, at a normal temperature, at a temperature of 0.19 L (liter), at a pressure of 0.01 Mpa, and at 80 ° C., The amount of water is 0.26 L and the pressure in the system is 0.04 Mpa. In horizontal use, the amount of water is 0.28 L, the pressure in the system is 0.01 Mpa and the temperature is 80 M at 0.34 L and the pressure in the system is 0.04 Mpa.

On the other hand, if the air separation pressure tank 2 is made of semi-transparent plastic, it is possible to see from the outside, so that the water supply situation in the tank at the time of filling the water in the circulation heating system can be visually seen, It is convenient for preparation, maintenance.

 Therefore, in the air separation pressure tank 2 used in the present invention, both the wing plates 2A and 2A 'are used to separate the hot water flow into the tank 2 for air separation, either in the vertical use or in the horizontal use. As the effective controlled turbulence, with the rapid decrease in the flow velocity in the tank, the air bubbles in the water are properly separated and the generated air in the circulation system is secured in the air separation pressure tank 2, so that the circulation system In the inside, one heater unit of the entire circulation system which provides an air separation pressure tank in which the safety discharge valve and the air discharge valve in the conventional example 1 (FIG. 6) is unnecessary, and excludes the radiator of the conventional example 1 (FIG. 6). The storage in the box 1, the general use of the vertical or horizontal use of the heater unit box 1, and the miniaturization of the heater unit box 1 are made possible.

In the present invention, when the cylindrical tubular heater unit box 1 is used vertically, the air separation pressure tank 2 is arranged with the front side 2F as the upper side and the rear side 2B as the lower side, The connection port J3 of the upper side 2T is pipe-connected with the pipe heater 4, the forward pipe S is connected to the connection port J2 of the rear side 2B, and the connection port J1 of the front side 2F is capped ( It is preferable to abolish with 2C).

In this case, the circulation pump 3 may be fixed by mounting the mount 11 on the lower lid 1D serving as the bottom plate in the heater unit box 1.

In addition, the path connection between the connection port J3 and the pipe heater 4, and between the connection port J2 and the forward pipe S may be connected by an ethylene-propylene rubber (EPDM) pipe.

Therefore, as shown in FIG. 5 (D), the air separation pressure tank 2 has the circulating water at the water level of wL ₁ at normal temperature, and the water level of wL ₂ at 80 ° C. The inflow water Fin becomes the outflow water Fout from the connection port J2, and the flow velocity falls rapidly in the tank 2, and flows to the upper direction F1 and downward of the lower wing plate 2A in the tank 2 to below. It becomes flow F2, flow F3 upward, flow F4 downward of flow F2, the upper wing board 2A above, and the air bubble in water separates and rises to the air zone Za of the tank upper part closed by the cap 2C, The hot water which does not contain air can be circulated-water-supplied from the advance pipe S of the heater unit box 1 in the radiator 8.

Therefore, even if the air separation pressure tank 2 of this invention is used vertically like FIG. 5 (D), it functions as the airtight expansion tank and air separator of the prior art example 1 (FIG. 6), Therefore, the heater unit box 1 can be miniaturized.

In addition, in the case where the cylindrical tubular heater unit box 1 is used horizontally, the upper side 2T of the air separation pressure tank 2 is disposed upward, and the connection port J1 of the front side 2F is connected to the pipe heater ( It is preferable to connect 4) with piping, the connection port J2 of the rear side 2B is connected with the advance pipe S, and piping, and the connection port J3 of the upper side 2T is closed with the cap 2C.

In this case, as shown in FIG. 4, the circulation pump 3 is provided with the mount 11 between the bottom plate in the heater unit box 1 and one side LS1 of the left plate 1L. Put it on and fix it.

In addition, the connection of the connection port J1 and the pipe heater 4, and the connection port J2 and the forward pipe S may be connected with an ethylene-propylene rubber pipe.

And since the air inlet of the connection port J3 of the upper side 2T is air-tightly closed by the cap 2C, the downward area | region of the connection port J3 of the tank 2 turns into air space Za.

Accordingly, the air separation pressure tank 2 has a water level of wL ₁ at a normal temperature (15 ° C.) and a water level of w L ₂ at 80 ° C. as shown in FIG. 5C, and the pipe heater 4. The inflow water circulated from the inflow fin from the inlet J1 flows into the tank 2, and the inflow water of which the flow velocity falls rapidly is classified into the upper flow F1 and the lower flow F2 in the front wing plate 2A, and the air bubbles in the flowing water are separated. Also, in the rear wing plate 2A ', it is classified into the upper flow F3 and the lower flow F4, and the air bubbles generated from the running water are separated and raised to the air zone Za in the upper portion of the tank, thereby becoming the circulating effluent water Fout to form the connection port of the rear side ( It is supplied to the forward pipe S from J2).

And the connection port J3 of the upper side 2T is closed by the cap 2C, and the air zone Za of the upper part of the tank 2 has the maximum thermal expansion and expansion pressure of circulating water below an explosion threshold (standard: 1/3 explosion pressure) 5), the air separation pressure tank 2 can function as the airtight expansion tank and air separator of the conventional example 1 (FIG. 6) even if it is used in a horizontal arrangement as shown in FIG. 5 (C). The size of the heater unit box 1 can be reduced.

In addition, as shown in FIG. 2, the heater unit box 1 forms the center corner part of the right side plate 1R in the inclined side 1R ', and the one side side LS1 of the left side plate 1L. ), The reinforcing ribs 1G are protrudingly arranged on both sides of the line H1 for wire insertion, and the storage devices in the heater unit box 1 are interposed between the inner surface of one side LS1 of the left side plate 1L. It is desirable to install it.

In this case, devices such as the circulation pump 3, the air separation pressure tank 2, and the pipe heater 4 fix the conventional heart-shaped steel in place on one side LS1 of the left side plate, and the heart-shaped Support materials, such as an angle steel, can be taken out from steel, and it may be fixed, and various apparatuses may be installed in a support material.

Further, the reinforcing rib 1G may be disposed in the form of a protrusion on the outer surface when the left plate 1L is shaped by steel sheet.

Therefore, the heater unit box 1 has one side edge LS1 of the left side plate having the wire insertion hole H1 at the site of the power supply box (not shown) of the wall surface WL or the floor surface FL. ), But the reinforcing rib 1G absorbs the uneven state of the heater unit box 1 and the attachment surface (wall surface WL or floor surface FL), and at the same time, the device attachment surface. Reinforce (LS1).

The various apparatuses can be stably held by one side side LS1 of the reinforced left plate, and the wiring diagram of the electric wires in the heater unit box 1 through the electric wire insertion hole H1 from the power supply box on the attachment surface. It is a connection in a short path without causing crosstalk.

In addition, the opposing surface of one side LS1 of the left side plate 1L is the right side plate 1R which functions only as an opening / closing lid, and the right side plate 1R is the center as shown in Fig. 2C. Since the corner portion of the surface is curved 1R ', the operation panel 9B can be arranged on the curved surface 1R' as a lid, and the design effect is also exhibited, and the heater unit box 1 is transported and attached. This becomes easy and is excellent in design.

Since the electric heater unit box of the present invention compactly stores the heat circulation function portion of the hot water circulation heating system in each cylindrical box, it corresponds to one unit or one unit to two units of the hot water circulation radiator (HR). The radiator HR can be arranged in close proximity to the radiator HR in a vertical or horizontal form, and the arrangement of a separate and independent heating system can be arranged for each required location in the building. Therefore, regardless of whether the building is newly constructed or reformed, the construction of the hot water heating system is free.

In addition, since the heater unit box 1 incorporating a heating unit (pipe heater) can be disposed adjacent to the radiator HR in the living room, the heat loss loss in the connection path of the hot water circulation from the heating unit to the radiator. Is less, and since the path of connection to the radiator HR and the heat dissipated in the heater unit box 1 become the indoor heating heat, it is a hot water circulation heating type and practically provides room heating with zero heat loss (zero). .

1 is a perspective view of the heater unit box of the present invention disposed horizontally in the lower portion of the radiator.
2 is an exploded perspective view of the case of the heater unit box, (A) shows the left side plate (1L), (B) the right side plate (1R), (C) the upper lid, (D) shows the lower lid. (E) is a partial enlarged view of (C) figure.
3 is an explanatory view of a heater unit box, (A) is a perspective view of the assembled state of the case, B is a cross-sectional view taken along line BB of (A), (C) is an enlarged view of section C of (A), and (D) Is an enlarged view of the portion D in the drawing (B), and (E) is an enlarged view of the E portion in the drawing (B).
4 is an explanatory view of a heater unit box, (A) is a flow diagram of water, (B) is a transverse plan view, (c) is a longitudinal front view, and (D) is a vertical side view.
5 is an explanatory view of the air separation pressure tank, (A) is a whole perspective view, (B) is a front view when viewed from the arrow B of (A) diagram, (C) is (C) CC of the (A) diagram Line longitudinal cross-sectional view (D) is a vertical use state explanatory drawing.
6: is explanatory drawing of the prior art example 1, (A) is a system flow diagram, (B) is a front view of the radiator used, (C) is a side view of a radiator.
7 is a vertical front view of the electric hot water heater of the conventional example 2. FIG.

[Heater unit case (Fig. 2, Fig. 3)]

The heater unit box 1 accommodates a hot water heating function including a heater, a circulation pump, and the like of an electric hot water circulation heating system, and is adjacent to the radiator, and is arranged vertically or horizontally. Box) 1 and various devices to be housed.

2 is an exploded perspective view of the case 1, in which (A) is the left side plate 1L, (B) is the right side plate 1R, (C) is the upper lid 1U, and (D) is It is a figure which shows lower lid 1D, FIG. 3 (A) is a perspective view assembled to a case, and FIG. 3 (B) is sectional drawing BB of FIG. 3 (A).

The case of the heater unit box is a combination of the left side plate 1L and the right side plate 1R, each of which is processed with a 1.2 mm thick steel sheet by a pressing die, into a cylindrical shape, and the upper lid 1U and the lower lid ( 1D), both ends are fitted together and fixedly attached. In the assembly form of FIG. 3A, the width L1 is 180 mm, the depth W1 is 160 mm, and the height h1 is 590 mm.

As shown in FIG. 2 (A), the left side plate 1L is a cross section L type, and is a plate member for fixing various devices on the inner surface, and has a height h11 of 550 mm and a width L1 (180 mm) of the case. On the side (LS1) side, five horizontally long wire insertion holes (H1) having a length of 60 mm and a height of 40 mm are formed at equal intervals (up to 100 mm intervals) on the side and the other side (LS2) to be the case depth W1. ), Five long vertical air flow holes H3 having a width of 20 mm and a height of 40 mm are drilled and installed at corresponding positions of the wire insertion hole H1.

As shown in FIG. 2 (A), the corner side 1A of the narrow width W11 (standard: 35 mm) is bent and extended from the ends of the one side LS1 and the other side LS2, and the corner side 1A. At the end portion of the cross section, the cross section L-shaped anchor piece 1C is extended so as to enter the small dimension d12 (standard: 7 mm) inward, as shown in Fig. 3D.

In this case, the upper and lower ends of the anchor piece 1C are cut off with a small dimension d11 (standard: 10 mm).

And the screw hole H2 is drilled and provided in the upper and lower ends of each corner side, and the upper and lower ends of the corner part of the left side board 1L.

In addition, since the one side edge LS1 which arrange | positioned the wire insertion hole H1 carries a storage function, the reinforcement rib which spreads up and down in the place (standard: two places of L11 (40mm) position from each corner) 1G) is formed in the form of semicircular outward protrusions of small dimension d15 (standard: 6 mm).

The right side plate 1R is integrated with the left side plate 1L to form a case, and is a cover plate that is peeled off during the maintenance of various functional devices arranged on the inner surface of the left side plate 1L. As shown in Fig. 2), the curved corner portion between one side RS1 and the other side RS2 of the cross-sectional L-shape is formed as a slanted side 1R 'having a width L10 (standard: 86 mm) as a smooth surface, As shown in FIG. 2 (B) and FIG. 3 (D), the edge part of one side RS1 and the other side RS2 bend inwardly, and the contact which protruded small dimension d12 (standard: 7mm) The anchor piece 1F is formed, and the screw hole H2 is drilled and provided in the upper and lower sides of the edge part of one side RS1 and the other side RS2.

The upper lid 1U is the same as that of the lower lid 1D, and is engaged with the upper end of each cylinder portion of the case 1 formed of the left side plate 1L and the right side plate 1R, and is stopped. As shown in 2 (C), the top plate 1T has a depth W1 of 160 mm and a width L1 of 180 mm, and the length W10 (standard: 85 mm) from the bent portion EP at the opposite portion of the right side plate 1R. Deformation 5 in which one side of a rectangle having an inclined side TS having an inclined side TS having a length L10 (standard: 86 mm) facing the inclined side 1R 'of the right side plate 1R is positioned from the position of As a square plate, each edge | side is integrally provided with the rising piece 1P of the height h10 (20 mm) of the form of a right angle bending below the top plate 1T.

That is, the upper lid 1U is in the form of a box lid between the top plate 1T and the rising piece 1P.

Then, except for the protruding edge portion of the rising piece 1P, the contact stopping piece 1V of the protruding length d10 (10 mm) is fixed to the inner surface of the rising piece 1P, and each contact stopping piece 1V is provided. The screw hole H2 corresponding to the screw hole H2 of the left side plate 1L and the right side plate 1R is arranged in the above.

In addition, the lower lid 1D is a top-symmetrical face-like same-shaped object, and arrange | positions the rising piece 1P of 20 mm in height h10 around the top plate 1T and the same bottom plate 1B, and the rising piece Except for the protruding corner portion of 1P, the contact stopping piece 1V is fixed to the inner surface of the rising piece 1P in the form of a height d10 (10 mm), and the left plate (1V) of the contact stopping piece 1V is fixed. 1 L) and the screw hole H2 are arrange | positioned in the corresponding position of the screw hole H2 of the lower end of the right side board 1R.

That is, the assembly of the case is a form in which the edges of the respective rising pieces 1P of the lower lid 1D and the upper lid 1U collide with the upper and lower edges of the left side plate 1L and the right side plate 1R. The contact stopping piece 1V may be screwed in contact with the inner surfaces of the left side plate 1L and the right side plate 1R, and the case 1 is each of the rising pieces 1P and the left side plate ( 1L) and the screw fixing means of the right side plate 1R, the disassembly and assembly are free, and the steel sheets forming the outer surface can collide with each other to form.

[Air separation pressure tank (2) (Fig. 5)]

FIG. 5 (A) is an overall perspective view of the air separation pressure tank 2, and FIG. 5 (B) is a front view when viewed from arrow B of (A), and FIG. 5 (C) is a CC of (A). FIG. 5: (D) is a longitudinal cross-sectional view explanatory drawing of the air separation pressure tank 2. FIG.

The air separation pressure tank (2) is disposed in the hot water circulation path of the heater unit box (1), and the new tank which eliminates the expansion tank, the air separator, the water discharge valve, and the safety discharge valve of the conventional example 1 (Fig. 6). It is a tank and the Example of a 1-3kw heating tank is demonstrated.

The air separation pressure tank 2 is a semi-transparent plastic resin molded article having a general thickness of 0.6 mm, and the structure is as shown in Fig. 5C, the lower portion of which the length L2 is 140 mm, the height h3 is 55 mm, and the width thereof. (W2) is a box-shaped shape of 50 mm, and the upper part is a pyramidal shape in which the head (2) has a width (W3) of 38 mm, a length (L3) of 70 mm, and a height (h4) of 30 mm. 2F, the rear side 2B is located at the center of the width W2 at the upper side 30mm (d5) from the lower end, and the upper side 2T is at the position of 55mm (L5) than the rear side 2B at the center of the width W3. Each has a diameter of 13 mm and a connection port J1, J2, J3 having a thickness of 0.5 mm.

In order to ensure attachment of the rubber pipe 5A or the rubber cap 2C, each of the connecting ports J1, J2, and J3 has a width of 1 mm and a protrusion 2G having a projecting height of 0.5 mm at 6 mm intervals. , Two places.

In addition, as shown in FIG. 5 (C), in the tank 2, the front wing plate 2A and the rear wing plate 2A have a shape that spans between the left side 2L and the right side 2R. To place ').

The front wing plate 2A has a width W5 of 35 mm and a thickness of 6 mm, and inclines upwardly by 30 ° to the rear, and the front end is 25 mm from the front side 2F and the distance L6 is 25 mm, and the lower side 2D. The height h5 is disposed at 20 mm from the rear side, and the rear wing plate 2A 'has a width W6 of 30 mm, a thickness of 6 mm, and is inclined upward by 30 ° to the rear, so that the front end is distance L5 from the rear side 2B. Is 55 mm, the height h6 is 35 mm from the lower side 2D, and the capacity in the tank 2 is 0.5L.

Accordingly, the air separation pressure tank 2 has a water level wL _{1 in} a state of normal temperature (15 ° C) water, a water capacity of 0.28L, and an air volume (space volume) of 0.22L, as shown in FIG. 5 (C) during horizontal use. Inflow water Fin flows in at a flow rate of 0.885 m / s from the front connection port J1, and a flow rate of 0.118 m / s becomes a slow flow F2 below the front wing plate 2A, and a flow F1 above the wing plate 2A is At lower flow rate F2, water and air separate, and the air reaches the upper air zone Za.

In addition, the air unseparated from the front wing plate 2A has a low flow F4 of 0.06 m / s at the bottom of the rear wing plate 2A ', and the circulation water is two wing plates 2A and 2A. ') Is separated and stirred at low speed flows of F1, F2, F3 and F3 to completely separate the air in the circulating water.

On the other hand, the water level of the circulating water expanded at a high temperature (80 ° C) reaches wL ₂ , and the air valve Za is operated by closing the connection port J3 on the upper side with the rubber cap 2C. do.

In addition, in the vertical use, the tank 2 is arrange | positioned with the front side 2F as an upper side, as shown to FIG. 5D, and the inflow water Fin flows in from the connection port J3 of the upper side 2T, and a rear side. (2B) becomes the outflow water Fout from the connection port J2, and the water level at normal temperature, ie, the start of operation, is wL ₁ , and the tank 2 having a capacity of 0.5 L has a water capacity of 0.19 L and an air volume of 0.31 L When the heating heating temperature reaches 80 ° C., the water level reaches wL ₂ .

And the flow rate F1 of 0.885 m / s inflow water Fin rapidly falls in the tank 2, touches the rear wing plate 2A ', and is guided up to the wing plate 2A'. It becomes the drift F3 and the advection F4 of (2A), and it separates air by making it stir-spite at low flow velocity with downflow F2, and a separation air is the pressure of air zone Za It becomes air (standard: 0.04 Mpa or less).

On the other hand, when the heating capacity is 3 kw and the pressure in the system is to be reduced, two tanks 2 may be used in combination as necessary.

Circulation Pump 3 (FIG. 4)

The circulation pump 3 is a pipe pump, and in the heater unit box 1, on the lower lid 1D when the heater unit box is used vertically, and on one side LS1 of the left plate 1L when used horizontally. As long as it can be arrange | positioned, a conventional resin electronic pump is employ | adopted.

Resin solenoid pump is cheap, light weight, has good transport installation workability, and is quiet at 38db in noise. Product number PMD-141B (for single phase 100V), or product number PMD, manufactured by Three Phase Electric Co., Ltd. -142BSG (for single phase 200V) may be employed.

[Pipe heater 4 (FIG. 4)]

The pipe heater 4 is formed by spraying an insulating layer, a conductive layer, and an insulating insulating layer on a stainless steel pipe, and has a high power density of 30 w / cm ² , and is an energy-saving type with thermal efficiency of 95%. You may employ SC heater (brand name) made by (note).

One pipe heater 4 of 1 kw is a pipe shape having an outer diameter of 15.88 mm, a length of 280 mm, and a thickness of 2 mm, and the outer periphery of both ends is roughened by sand blasting, and heating is also performed. When the capacity is set to 3 kw, three may be employed.

And when the heat insulating material of thickness 20mm is coat | covered on the pipe outer periphery, a heat generating effect improves.

[Pipe pipe]

The pipe for plumbing forms a path through which the water in the heater unit box 1 flows. The pipe having a thickness of 3 mm and a diameter of 14 mm having excellent durability, heat resistance, cold resistance, and solvent resistance, and being lightweight and flexible Ethylene propylene rubber (EPDM) rubber pipe is adopted.

[Ball valves 6A, 6B, 6C (FIG. 4)]

The ball valves 6A, 6B, and 6C are opening / closing valves for the water path disposed in the heater unit box 1, having openings and closing holes having a diameter of 3 mm in the cylindrical portions, and inserting a hexagon wrench into the holes to By opening and closing, a baroque ball type ball valve (Denmark) having a pipe shape having a length of 29.5 mm and having a threaded portion having a diameter of 12 mm at one end is adopted.

[T-joint (FIG. 4)]

The T-joints 7 and 7A are used for connection of water paths in the heater unit box 1, are T-shaped, and are joint fittings that can connect pipes from three directions, and have a diameter of 26 mm. The conventional T-shaped joint T-joint 7, in which the joint is protruded 9 mm perpendicularly and protrudes from the longitudinal center of the cylindrical portion, is 6 mm in length.

[Assembling of the apparatus in the heater unit box (FIG. 4)]

The assembly of devices in the heater unit box 1 is performed in an assembly plant. For example, in the case of the horizontal heater unit box 1 shown in FIG. 4, the left side plate 1L and the lower lid 1D are used. ) Is screwed through the screw insertion hole (H2), the side (LS1) is set to the bottom, the side (LS2) is installed upright, and on the upper surface of the side (LS1), the stand (3S) of the circulation pump (3) ), The mount 11 is arranged, and the circulation pump 3 is fixed with the bolt 3B interposed therebetween.

Similarly, the mount 11 is provided under the air separation pressure tank 2, and is fixed on the side surface LS1 provided with the reinforcing rib 1G, as shown in FIG.

Moreover, the support material (not shown) is installed upright from one side edge | side LS1, and three pipe heaters 4 are arrange | positioned.

Then, using the pipe for pipe, the rotary joint 3F of the circulation pump 3 and the pipe heater 4 on the upper side are connected to the pipe P2, and the pipes 4 between the pipe heaters of each of three stages are connected ( P3 and P4, the lower pipe heater 4 and the pressure tank 2 are connected to the pipe P5, and the pressure pipe 2 is connected to the hot water supply port 8S of the heat dissipation unit 8 from the pressure tank 2 P7) is connected, and the pipe P1 is connected to the discharge port 8R of the heat dissipation part 8 with the cross T-joint 7A interposed therebetween.

Subsequently, electric wiring of a control unit, such as a circulation pump 3, the pipe heater 4, a thermostat (not shown), a temperature sensor (not shown) is performed using the clearance of equipment, The operation panel 9B of the electric control unit is disposed on the inclined side 1R 'of the right side plate 1R, and the right side plate 1R is fixed with the left side plate 1L and the lids 1D and 1U with screws.

4, the piping P8 is an illustration in the case of employ | adopting the moisture proof tank 12, and when using it as a normal sealed circulation system, the moisture proof tank 12 and the piping P8 are removed.

[Etc]

In the embodiment, one unit of the heater unit box 1, as shown in Fig. 1, the upper frame 13, the heart 14, the side frame 15, the upper joint 16, the lower joint 17 and the lid Although it arrange | positioned below the one radiator (HR) which frame | assembled with the lid 18 in the horizontal type, the heater unit box 1 may be arrange | positioned 1: 1 in the side surface of the radiator (HR), and a wall One unit may be correspondingly arranged in a vertical type or a horizontal type with respect to the plurality of radiators HR via a plurality of radiators.

In the case where the heater unit box 1 is arranged vertically (vertical), the pressure tank 2 may be used vertically as shown in Fig. 6 (D). In this case, the operation panel 9B of the electronic control unit is used. ) May be disposed on the upper lid 1U, as shown in Fig. 4E.

1: Heater unit box (case, box)
1A: Corner edge
1B: bottom plate
1C: Anchor piece
1D: Lower lid
1F: contact anchor piece
1G: Reinforcement rib (protrusion)
1K: Square tube
1L: Left side plate
1P: Ascension
1R: Right side plate
1R ', TS: slope
1T: Top plate
1U: Upper lid
1V: Contact stopper piece (fixed attachment piece)
2: Air separation pressure tank (pressure tank, tank)
2A: Front wing plate (lower wing plate, wing plate)
2A ': Rear wing plate (upper wing plate, wing plate)
2B: backside
2C: Cap
2D: Bottom
2F: Front edge
2G: turning
2L: Left side (side side)
2R: Right side (side side)
2T: phase
3: circulation pump
3F: Swivel Joint
3J: Joint
3S: Stand
4: pipe heater
6A, 6B, 6C: Ball Valve
7, 7A: T-Joint
8: heat dissipation unit
8A: Horizontal pipe (plastic pipe)
8B: Vertical pipe (plastic pipe)
8R: Hot water outlet (outlet)
8S: Hot water supply port (supply port)
9B: Operation Panel
11: mount
13: star
14: Hart
15: side frame
16: upper connection port
17: lower connection port
18: cover lid
EP: Bend
FL: Floor surface
H1: hole for wire insertion
H2: screw hole
H3: Air distribution hole
HR: Radiator
J1, J2, J3: Connection port
LS1, LS2, RS1, RS2: Side
P1 to P8: Piping
R: Reverse tube (return tube)
S: Forward tube (supply tube)
SY: Hot Water Circulation System
WL: Wall
wL ₁ , wL ₂ : Water level

Claims (7)

An air separation pressure tank (2), a circulation pump (3), and a pipe heater (4) are mounted in a rectangular cylindrical heater unit box (1) open and closed freely by lids (1D, 1U) at both ends. 6B, 6C) and an electric heater unit box connected to pipes via a T-joint (7, 7A) to store hot water circulation functions and to be connected to a hot water circulation radiator for indoor heating. The heater unit box 1 according to claim 1, wherein the heater unit box 1 is formed of an elongated rectangular tube portion 1K, which is formed by joining the elongated left side plate 1L and the right side plate 1R so as to be separated freely. An upper lid 1U and a lower lid 1D mounted on both ends of the tube portion 1K so as to be freely detachable, the left side plate 1L of the cross-sectional L-shaped is placed on one side side LS1 up and down, and the like. An electric heater unit box provided with a plurality of electric wire insertion holes H1 at intervals, and having an air flow hole H3 at a position corresponding to each electric wire insertion hole H1 on the other side LS2. . The heater unit box (1) according to claim 2, wherein the heater unit box (1) has a left-side plate (1L) having a cross-sectional L-shape extending and extending the corner edge (1A) at both ends, and the end of the corner (1A) cross-section L-shaped. Anchor pieces 1C, and contact anchor pieces 1F to be brought into contact with the anchor pieces 1C of the left plate 1L on both ends of the right plate 1R of the cross-sectional L shape, and the cross-section L-shaped, The screw hole H2 is arrange | positioned in the upper and lower positions of the left side plate 1L and the right side plate 1R, and the screw hole H2 of the upper lid 1U and the lower lid 1D, the left side plate 1L, and the right side An electric heater unit box in which a screw hole (H2) of a plate (1R) is screwed together. The air separation pressure tank (2) according to any one of claims 1 to 3, wherein the air separation pressure tank (2) includes a lower side (2D), a front side (2F), a rear side (2B), an upper side (2T), and both side sides (2L, 2R). In addition, the upper side 2T is a box shape that is continuous with the front side 2F at the front side inclination side Sf and the rear side 2B at the rear side inclination side Sb, and the up and down direction of the front side 2F. The center part is provided with the connection port J1, the rear side 2B is provided with the connection port J2 in the up-down direction center part, and the rear part of the upper side 2T is provided with the connection port J3, and is rearward across both side sides 2L and 2R. The front wing plate 2A is downward, and the rear wing plate 2A 'is upward at the rear corresponding position of the connector J1 on the front side. And an electric heater unit box arranged at a position corresponding to the lower side of the upper connection port J3. The square cylinder heater unit box 1 is vertically arranged, and the air separation pressure tank 2 has the front side 2F upper side and the rear side 2B lower side according to any one of claims 1 to 4. And pipe connection 4 with the pipe heater 4 to the connection port J3 of the upper side 2T, the forward pipe S is connected to the connection port J2 of the rear side 2B, and the connection port of the front side 2F ( Electric heater unit box with J1) closed by cap (2C). The square tube heater unit box 1 is disposed horizontally, and the upper side 2T of the air separation pressure tank 2 is disposed upward, and the front side 2F is disposed. ) Connects the connection port J1 of the pipe heater 4 to the pipe heater 4, connects the connection port J2 of the rear side 2B to the forward pipe S and the pipe, and connects the connection port J3 of the upper side 2T to the cap ( Electric heater unit box retired with 2C). The heater unit box 1 according to any one of claims 2 to 6, the central corner portion of the right side plate 1R is formed on the inclined side 1R ', and the one side side of the left side plate 1L ( LS1) protrudes and arranges the reinforcing ribs 1G on both sides of the line H1 for wire insertion, and places the storage devices in the heater unit box 1 between the inner surface of one side LS1 of the left side plate 1L. Electric heater unit box attached to the unit.

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