JP4916034B2 - Electric hot water circulation heating system - Google Patents

Electric hot water circulation heating system Download PDF

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JP4916034B2
JP4916034B2 JP2009172084A JP2009172084A JP4916034B2 JP 4916034 B2 JP4916034 B2 JP 4916034B2 JP 2009172084 A JP2009172084 A JP 2009172084A JP 2009172084 A JP2009172084 A JP 2009172084A JP 4916034 B2 JP4916034 B2 JP 4916034B2
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radiator
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高光 櫻庭
奉昭 井浦
功 黒沢
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株式会社テスク
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Description

本発明は、室内暖房用として用いる電気温水循環暖房システムに関するものである。   The present invention relates to an electric hot water circulation heating system used for indoor heating.

従来より、室内用温水暖房システムとしては各種タイプが提案されており、図11に示す従来例1、及び図12に示す従来例2がある。
従来例1(図11)は、非特許文献1に挙げた典型的な温水暖房システムであって、図11(A)は暖房システムの概略配置図、図11(B)は放熱器の正面図、図11(C)は放熱器の側面図である。
Conventionally, various types of indoor hot water heating systems have been proposed, and there are a conventional example 1 shown in FIG. 11 and a conventional example 2 shown in FIG.
Conventional Example 1 (FIG. 11) is a typical hot water heating system listed in Non-Patent Document 1, in which FIG. 11 (A) is a schematic layout diagram of the heating system, and FIG. 11 (B) is a front view of a radiator. FIG. 11C is a side view of the radiator.

即ち、従来例1(図11)は、圧力計、安全逃し弁、排水弁を備えたボイラーを、電気、灯油、ガス等で加熱し、温水ボイラーで温めた温水を、配管及び往き側ヘッダーを介して各居室内の放熱器に送水して室内暖房し、放熱器から配管及び戻り側ヘッダーを介して温水をボイラーに戻して再加熱するものであり、1つの温水循環機能部には、循環ポンプ、密閉膨張タンク、空気抜き弁、ヘッダー等を収め、各放熱器にも、空気抜き弁、サーモスタッドバルブ、温水出入弁を配置したものである。   That is, in Conventional Example 1 (FIG. 11), a boiler equipped with a pressure gauge, a safety relief valve, and a drain valve is heated with electricity, kerosene, gas, etc., and warm water heated by the hot water boiler is connected to the piping and the outgoing header. The water is sent to the radiator in each room through the room to heat the room, and the hot water is returned from the radiator to the boiler via the piping and the return side header and reheated. A pump, a sealed expansion tank, an air vent valve, a header, etc. are accommodated, and an air vent valve, a thermo stud valve, and a hot water inlet / outlet valve are also arranged in each radiator.

また、従来例1(図11)のシステム内の水張り及び水抜きは、予め暖房配管を温水ボイラーから1/100勾配で上昇させて配管し、管末端で空気抜きをするもので、温水ボイラーへの給水弁を開放し、循環ポンプを作動させて、ヘッダーによって分岐している各系統別の配管で放熱器1台毎に実施するものであり、各放熱器は、下側に配置した一方の止水弁に、水タンク付きの給水ポンプの往き側ホースを接続し、他方の止水弁に戻り側のホースを接続して、給水ポンプを運転させ、放熱器内の水を数回循環し、放熱器に付設する空気抜き具にエアキーを挿入回動して空気を流出させて、放熱器内の水張りを行っている。   In addition, the water filling and draining in the system of Conventional Example 1 (FIG. 11) is a method in which the heating pipe is preliminarily raised from the hot water boiler with a 1/100 gradient, and the air is vented at the end of the pipe. Open the water supply valve, operate the circulation pump, and carry out for each radiator with piping for each system branched by the header. Each radiator is one of the stops located on the lower side. Connect the hose of the feed water pump with a water tank to the water valve, connect the return hose to the other water stop valve, operate the water pump, circulate the water in the radiator several times, An air key is inserted into the air vent attached to the radiator and turned to discharge the air, thereby filling the radiator.

また、従来例2(図12)は、特許文献1として挙げたものであって、図12に示す如く、直線状の加熱用銅管の外周面に多数の放熱フィンを配置し、加熱用銅管内の加熱室にはシーズヒーターを、加熱用銅管のほぼ全長に亘って配置すると共に、加熱室内に水溶液を充填し、更に加熱室から膨張室用銅管を連設して膨張室を配置し、膨張室内にイナートガスを注入し、暖房器全体を小型化すると共に、放熱フィンを極めて短時間のうちに加熱し、放熱の初期立上りを早くした暖房器である。   Conventional example 2 (FIG. 12) is cited as Patent Document 1, and as shown in FIG. 12, a large number of heat dissipating fins are arranged on the outer peripheral surface of a linear heating copper tube, and heating copper is used. In the heating chamber in the tube, a sheathed heater is disposed over almost the entire length of the heating copper tube, and the heating chamber is filled with an aqueous solution. It is a heater that is arranged and injects inert gas into the expansion chamber to reduce the size of the entire heater, and heats the radiating fins in a very short time, thereby accelerating the initial rise of heat dissipation.

実開平6−18813号公報Japanese Utility Model Publication No. 6-18813

森永エンジニアリング(株)のパンフレット(番号0402−5C−dB)「森永温水パネル暖房技術資料」の、「設計、施工、運転上の注意事項」の項、及び同パンフレットの「サーモパネル取扱方法」の項Morinaga Engineering Co., Ltd. Brochure (No. 0402-5C-dB) “Morinaga Hot Water Panel Heating Technical Data”, “Design, Construction, Operational Precautions” section and “Thermo Panel Handling Method” Term

従来例1(図11)の温水循環暖房システムは、安全逃し弁、圧力計、排水用仕切弁、給水用仕切弁を備えた温水ボイラーと、安全逃し弁を備えた密閉膨張タンクと、往き用及び戻り用ヘッダーと、温水循環ポンプと、ボイラーと循環ポンプ間に設置した空気抜き弁を備えたエアセパレータと、給排水用の仕切弁を備えた放熱器群と、各機器及び弁類を接続した配管パイプから構成され、建物内に設けたボイラー室から、床下、壁内、天井内の配管で室内放熱器に接続しているため、次の問題がある。   The hot water circulation heating system of Conventional Example 1 (FIG. 11) includes a hot water boiler provided with a safety relief valve, a pressure gauge, a drainage gate valve, and a water supply gate valve, a sealed expansion tank provided with a safety relief valve, And a return header, a hot water circulation pump, an air separator with an air vent valve installed between the boiler and the circulation pump, a radiator group with a partition valve for water supply and drainage, and piping connecting each device and valves Since it consists of pipes and is connected to indoor radiators from the boiler room provided in the building by piping under the floor, in the walls, and in the ceiling, there are the following problems.

(イ).温水循環暖房システムが老朽化すると、金属パネル(放熱器)及び配管に錆が発生し、温水が循環しなくなったり、漏水事故が発生し、床、壁、天井を汚損するが、システムの復旧、修理は、埋設配管であるため、復旧は、時間と経費を必要とする。
(ロ).システム内の循環ポンプ等が故障するとシステム全体の暖房が停止し、機器の修理、取替等の際には、ボイラー本体の仕様変更等、配管変更作業が生じる。
(ハ).温水ボイラーから各放熱器への配管のため、配管経路中の放熱による熱損失が大となる。
(ニ).居室内に配置する各放熱器には、メンテナンス用の給排水仕切弁等が付設し、空気抜き及びサーモスタット、若しくは手動バルブが突出しているため、美観を損なう。
(I). When the hot water circulation heating system becomes obsolete, rust occurs on the metal panels (radiators) and pipes, hot water does not circulate or water leaks occur, and the floor, walls, and ceiling are soiled. Since repairs are buried piping, recovery requires time and money.
(B). When the circulation pump or the like in the system breaks down, the heating of the entire system is stopped, and when the equipment is repaired or replaced, piping change work such as changing the specifications of the boiler body occurs.
(C). Because of the piping from the hot water boiler to each radiator, heat loss due to heat radiation in the piping path becomes large.
(D). Each radiator placed in the living room is provided with a water supply / drainage gate valve for maintenance and the like, and the air vent and the thermostat or the manual valve protrude, so the appearance is impaired.

また、サーモスタットバルブは、室温が設定温度以上になると、サーモスタットバルブ内に組込まれている感温体が熱膨張し、放熱器への温水の流れを絞ることで室温の上昇を抑制し、室温が設定温度以下になると、感温体が収縮し、弁を自動的に開放して温水が放熱器に入り、温度が上昇するものであり、1度セットされたサーモスタットバルブは、室温を変更する場合以外は、触れる必要は無いが、周囲の温度を敏感に感知して作動するため、直射日光は避け、電気スタンド等の熱源となるものは近傍に配置出来ない。   In addition, when the temperature of the thermostat valve exceeds the set temperature, the temperature sensing element incorporated in the thermostat valve thermally expands and restricts the flow of hot water to the radiator to suppress the rise in room temperature. When the temperature falls below the set temperature, the temperature sensor contracts, the valve opens automatically, hot water enters the radiator, and the temperature rises. The thermostat valve set once changes the room temperature. Other than the above, there is no need to touch, but since it operates by sensitively sensing the ambient temperature, it can avoid direct sunlight, and a heat source such as a desk lamp cannot be placed nearby.

また、手動バルブは、手動で温水流量を調整するので、取扱いが面倒であり、室温調整が難しく、手動バルブを閉じても循環ポンプは作動しているので、手動バルブを閉じると循環ポンプの発生音が高くなる。
そして、サーモスタットバルブ及び手動バルブは、共に、往き側ヘッダーを介して各放熱器に温水を流入させる場合には、各系統毎に、流量バランスを、弁を介して制御するため、サーモスタットバルブ及び手動バルブによる室温調整は、各放熱器の系統毎の均斉化が困難で、温水循環ポンプに変動負荷を与えることにもなる。
In addition, the manual valve manually adjusts the hot water flow rate, which is cumbersome to handle and difficult to adjust the room temperature.The circulation pump is operating even when the manual valve is closed. The sound becomes high.
And when both the thermostat valve and the manual valve allow hot water to flow into each radiator via the forward header, the thermostat valve and manual valve are controlled to control the flow rate balance for each system. The room temperature adjustment by the valve is difficult to homogenize each radiator system, and also gives a variable load to the hot water circulation pump.

また、システム内への水張り及び空気抜きは、温水ボイラーへの給水弁を開放して、ヘッダーによって分岐する各系統の配管及び放熱器に対し、温水ボイラーから離れる方向に向かって実施するが、配管の段差によって空気が抜けない部分もあり、空気抜きは困難な作業であって、全ての放熱器の空気抜き及び水張り作業が必須であり、システム内の空気の水への置換が適正に実施出来なければ、配管内の空気によってシステム内の循環の停止、再実施が必要となり、空気抜き作業はシステム運行上のネックとなっている。   In addition, water filling and air venting into the system is carried out in the direction away from the hot water boiler with respect to the piping and radiator of each system branched by the header by opening the water supply valve to the hot water boiler. There is a part where the air does not escape due to the step, so it is difficult to vent the air, it is essential to vent all radiators and water filling, and if the air in the system can not be properly replaced with water, The circulation in the system must be stopped and re-executed due to the air in the piping, and the air venting work is a bottleneck in system operation.

従来例2(図12)の電気暖房器にあっては、暖房器の全体容積に比して放熱部の割合が小さく、シーズヒーター内の水溶液を温めるだけで、温水が循環しないため、温度の部分斑が生じ、且つ放熱量も少ない。
そして、暖房放熱は自然対流なので、放熱の部位による温度斑が生じ易い。
しかも、サーモスタットによる電源のオン、オフ操作も頻繁となって、電気熱量に対する発熱効果が悪い。
本願発明は、従来例1,2の内在する課題を一挙に解決、又は改善するものであって、単独型の暖房器に於いて、放熱部と温水循環部とを分離して、一対配置で使用するものであり、メンテナンス容易で、リフォームにも好適に採用出来る新規な電気温水循環暖房システムを提供するものである。
In the electric heater of Conventional Example 2 (FIG. 12), the ratio of the heat radiating portion is smaller than the entire volume of the heater, and the hot water does not circulate only by heating the aqueous solution in the sheathed heater. Partial spots occur and the amount of heat released is small.
And since heating heat radiation is a natural convection, the temperature spot by a part of heat radiation tends to arise.
In addition, the thermostat is frequently turned on and off, and the heat generation effect on the amount of electric heat is poor.
The invention of the present application solves or improves the problems inherent in the conventional examples 1 and 2 at a stroke, and in a single type heater, separates the heat dissipating part and the hot water circulation part and makes a pair arrangement. A new electric hot water circulation heating system that is used, easy to maintain, and that can be suitably used for renovation is provided.

本発明は、図1及び図2に示す如く、1台の放熱器8に、1台の角筒状のヒーターユニットボックス1を対応配置した電気加温式温水循環型の暖房システムであって、放熱器8は、上下の大径横パイプ8A間に、多数の小径縦パイプ8B群を連通配置したプラスチック製の、第1放熱パネル81と第2放熱パネル82との2枚の同寸の放熱パネルを、冷気の流下介入を阻止する対向面間隔gpを保って、温水循環形態に一体化し、各上端横パイプ8Aの一端の閉止板8Fには、空気抜き孔H8と連通する空気抜き弁20を配置した放熱パネル81,82に、温水供給口8S及び温水排出口8Rを備えた温水循環型放熱器であり、ヒーターユニットボックス1は、空気分離圧力タンク2、循環ポンプ3、パイプヒーター4を、水張り継手6、チーズ継手7を介して配管接続して温水循環機能を収納し、往き管S及び戻り管Rで放熱器8と接続したものである。
The present invention, as shown in FIGS. 1 and 2, is an electric heating type hot water circulation type heating system in which one radiator 8 is arranged corresponding to one square tube heater unit box 1, The radiator 8 is a plastic first heat dissipating panel 81 and a second heat dissipating panel 82 made of plastic in which a large number of small diameter vertical pipes 8B are arranged in communication between upper and lower large diameter horizontal pipes 8A. The panel is integrated into a hot water circulation form while maintaining a gap gp between opposing surfaces that prevents cold air flow intervention, and an air vent valve 20 that communicates with the air vent hole H8 is disposed on the closing plate 8F at one end of each upper end horizontal pipe 8A. The radiator panel 81, 82 is a warm water circulation type radiator having a warm water supply port 8S and a warm water discharge port 8R. The heater unit box 1 is water-filled with an air separation pressure tank 2, a circulation pump 3, and a pipe heater 4. Fitting 6, h Accommodating the hot water circulation function connected by piping via's joint 7, which are connected with the radiator 8 in forward pipe S and the return pipe R.

この場合、新規な空気分離圧力タンク2は、従来例1(図11)に於ける、膨張タンクとエアセパレータとの機能を奏するものであり、容量は、暖房システム内を還流させる水の、常温時の量、加温時の量、及び分離空気量に基づいて決めれば良く、必要に応じて、補助タンク形態で、複数個採用しても良い。
また、ヒーターユニットボックス1を構成する循環ポンプ3、パイプヒーター4、水張り継手6に付設するボール弁6A,6A´、チーズ継手7は、慣用品で準備出来、循環ポンプ3は、慣用の樹脂製電磁ポンプでも金属製循環ポンプでも良く、パイプヒーター4は、省エネルギー性に優れた、熱匠(株)製の、1kw発熱用SCヒーター(商品名)を暖房能力に応じて複数本採用し、配管用パイプは、耐久性、耐熱性、耐溶剤性に優れた、慣用のエチレン−プロピレンゴム製を採用すれば良い。
In this case, the new air separation pressure tank 2 has the functions of the expansion tank and the air separator in the conventional example 1 (FIG. 11), and the capacity is the room temperature of the water refluxed in the heating system. It may be determined based on the amount of time, the amount at the time of heating, and the amount of separated air, and a plurality of auxiliary tanks may be adopted as necessary.
Also, the circulation pump 3, the pipe heater 4, the ball valves 6A and 6A 'attached to the water-filled joint 6 and the cheese joint 7 constituting the heater unit box 1 can be prepared with conventional products, and the circulation pump 3 is made of a conventional resin. An electromagnetic pump or a metal circulation pump may be used, and the pipe heater 4 employs a plurality of 1 kW heat generating SC heaters (trade names) manufactured by Thermal Engineering Co., Ltd. according to the heating capacity and excellent in energy saving. The pipe for use may be made of a conventional ethylene-propylene rubber that is excellent in durability, heat resistance, and solvent resistance.

また、ヒーターユニットボックス1は、従来例1(図11)の温水循環機能をパッケージとして詰め込んだものであるが、放熱器8の側面に縦配置しても、放熱器8の下部に横配置しても、即ち、縦配置使用も、横配置使用も可能なように構成したものであり、1kw〜3kw暖房システムにあっては、ヒーターユニットボックス1は、典型的には、幅L1が180mm、奥行きW1が160mm、高さh1が590mmの角筒形状の小型ボックスである。
また、放熱器8は、特開2001−116475号の、プラスチック製放熱器が採用出来るが、典型的には、図1、図2に示す、上下の大径横パイプ8A間に、多数の小径縦パイプ8B群を連通したプラスチック製放熱パネル81,82を一体化したものである。
Further, the heater unit box 1 is packed with the hot water circulation function of the conventional example 1 (FIG. 11) as a package, but even if it is vertically arranged on the side surface of the radiator 8, it is horizontally arranged below the radiator 8. However, in other words, it is configured so that it can be used both vertically and horizontally, and in a 1 kw to 3 kw heating system, the heater unit box 1 typically has a width L1 of 180 mm, It is a small box with a square tube shape with a depth W1 of 160 mm and a height h1 of 590 mm.
The radiator 8 can be a plastic radiator disclosed in Japanese Patent Application Laid-Open No. 2001-116475. Typically, a large number of small diameters are provided between the upper and lower large-diameter horizontal pipes 8A shown in FIGS. A plastic heat dissipating panel 81, 82 communicating with the vertical pipe 8B group is integrated.

従って、本発明の暖房システムは、1台の放熱器8に1台のヒーターユニットボックス1が対応配置されるため、例え1台のヒーターユニットボックス1に故障が生じても、他の放熱器8は機能するため、家屋全室の暖房システムの機能不全は避けられ、居住部の暖房の、全て停止の事態は避けられる。
また、本発明の暖房システムにあっては、加熱部を内臓するヒーターユニットボックス1が、放熱器8と同室内で隣接配置と出来るため、従来例1(図11)の加熱部(ボイラー)から放熱器への経路中の配管からの熱放散に伴う熱損失が無く、例えヒーターユニットボックス1内の管路から熱放散が生じても、室内への熱放散となり、実質上、暖房熱の熱損失は生じない。
Accordingly, in the heating system of the present invention, one heater unit box 1 is arranged corresponding to one radiator 8, so that even if one heater unit box 1 fails, another radiator 8 Functioning, the malfunction of the heating system in all the rooms can be avoided, and the heating of the living area can be avoided.
Moreover, in the heating system of this invention, since the heater unit box 1 which incorporates a heating part can be arrange | positioned adjacently in the same room as the heat radiator 8, from the heating part (boiler) of the prior art example 1 (FIG. 11). There is no heat loss due to heat dissipation from the piping in the path to the radiator, and even if heat dissipation occurs from the pipe in the heater unit box 1, it becomes heat dissipation into the room, and the heat of the heating heat is substantially There is no loss.

また、放熱器8が、プラスチックパイプ群から成る温水循環型のパネルであるため、放熱温度斑が生ずること無く暖房出来ると共に、各放熱器8自体も、それぞれのヒーターユニットボックスでの単独運転による加熱放熱であるため、熱損失を生じない、且つ、適宜居室毎の必要暖房が出来る。
そして、放熱器8からは、従来例1(図11)の如き、サーモスタットバルブ、空気抜き、仕切弁の突出が無いので、安全で、意匠効果の優れた室内暖房システムを提供する。
しかも、床下、壁内、天井等の配管が無いため、必要部位への暖房システムの配置が、簡便、自在であり、例え、放熱器8又はヒーターユニットボックス1から漏水があっても、目視出来て、大きな汚損事故とならない。
また、リフォーム時の在来型暖房システムの更新に際しても、床下、壁内等の旧配管は放置したまま、既設の循環型放熱器に、ヒーターユニットボックス1を併置するだけで、本発明の、暖房システムに簡便に更新出来る。
そして、本発明にあっては、放熱器8は、例えば図2、図3に示す如く、第1放熱パネル81と第2放熱パネル82との2枚の同寸の放熱パネルを、冷気の流下介入を阻止する対向面間隔gpを保って、温水循環形態に一体化し、各上端横パイプ8Aの一端の閉止板8Fには、空気抜き孔H8と連通する空気抜き弁20を配置する点も必須要件としている
また、空気抜き弁20は、例えば図4(A)に示す如く、上端横パイプ8Aの一端の閉止板8Fの上部に空気抜き孔H8を配置し、閉止板8Fの外側に、開閉ねじ20Nを備えたキャップ20Aを固着しておけば良い
この場合、第1放熱パネル81と第2放熱パネル82との対向面間隔gpは、両パネルの間への上方からの冷気の流下介入を阻止して、加温空気のみを上昇させるための間隔(40mm以下)であり、典型的には、間隔gpは18.5mmである
そして、第1放熱パネル81と第2放熱パネル82との温水循環形態での一体化は、図3(A),(D)に示す如く、各放熱パネル81,82を、上端の横パイプ8Aと下端の横パイプ8A間に縦パイプ8B群を接続連通しておき、上下横パイプ8Aの側端を閉止板8Fで閉じ、第1放熱パネル81の下端横パイプ8Aの他端には温水供給口8Sを、第2放熱パネル82の下端横パイプ8Aの対向他端には温水排出口8Rを付設し、第1放熱パネル81と第2放熱パネル82とを、図3(B),(D)に示す如く、上端横パイプ8Aの対向一端(左端)のみ連通パイプ8Cで連通一体化すると共に、上端横パイプ8Aの他端(右端)及び下端横パイプ8Aの対向両端をスペーサーパイプ8Dで一体化し、第2放熱パネル82の、上端横パイプ8Aの一端と下端横パイプ8Aの他端に流水制御用の閉止板8Fを配置すれば、第1放熱パネル81に流入する温水f1は、f1→f2→f3→f4→f5→f6→f7→f8→f9→f10→f11の経路で温水循環と出来る
従って、第1放熱パネル81及び第2放熱パネル82で放熱面を構成する各縦パイプ8B群は、下端横パイプ8Aから上端横パイプ8Aへの、一斉で均斉な温水流で加熱されて、第1放熱パネル81及び第2放熱パネル82は、加熱温度斑の無い加熱面を提供し、両パネル81,82間の対向面間隔gpが上方からの冷気の流下介入を阻止して加熱空気の上昇のみを許容するため、放熱器8は、加熱温度斑の無い、放熱量の大きな加熱面を提供し、周囲の室内空気をスムーズに加熱上昇させて、温和な自然対流による暖房作用を提供する
しかも、各放熱パネル81,82は、上下横パイプ8A間に縦パイプ8B群を直交形態で接続しているため、パイプ8A,8Bの連通直交部が多数である密閉型循環経路内への水張り作業では、循環経路内に空気が残存し易いが、水張り時に空気の最も残存し易い各放熱パネル81,82の上端横パイプ8Aに空気抜き弁20を配置したため、温水暖房器の循環経路内への水張り作業は、循環経路内への注入充填水が空気抜き孔H8及び空気抜き弁20から流出した状態で作業完了が確認出来、取扱い操作の容易な暖房システムを提供する
Further, since the radiator 8 is a hot water circulation type panel composed of a group of plastic pipes, the radiator 8 can be heated without causing uneven heat radiation, and each radiator 8 itself can also be heated by a single operation in each heater unit box. Since it is heat radiation, heat loss does not occur, and necessary heating for each living room can be performed as appropriate.
And since there is no protrusion of a thermostat valve, an air vent, and a gate valve from the heat radiator 8 like the prior art example 1 (FIG. 11), the indoor heating system which is safe and excellent in the design effect is provided.
Moreover, since there is no piping under the floor, in the wall, or on the ceiling, the arrangement of the heating system to the required part is simple and flexible. For example, even if water leaks from the radiator 8 or the heater unit box 1, it can be visually observed. Therefore, it does not become a big pollution accident.
In addition, when renewing the conventional heating system at the time of renovation, the old piping such as under the floor and inside the wall is left untouched, and the heater unit box 1 is simply placed in the existing circulation heat radiator. It can be easily updated to a heating system.
In the present invention, for example, as shown in FIGS. 2 and 3, the radiator 8 is provided with two radiating panels of the same size, ie, a first radiating panel 81 and a second radiating panel 82. It is also an essential requirement that an air vent valve 20 communicating with the air vent hole H8 is arranged on the closing plate 8F at one end of each upper end horizontal pipe 8A while maintaining the gap gp between the opposing surfaces to prevent intervention and integrating with the hot water circulation form. Yes .
Further, as shown in FIG. 4A, for example, the air vent valve 20 is provided with an air vent hole H8 above the closing plate 8F at one end of the upper end horizontal pipe 8A, and provided with an opening / closing screw 20N outside the closing plate 8F. The cap 20A may be fixed .
In this case, the gap gp between the opposing surfaces of the first heat radiating panel 81 and the second heat radiating panel 82 prevents the cold air from intervening between the two panels, and raises only the heated air. (40 mm or less), and the gap gp is typically 18.5 mm .
Then, the first heat radiating panel 81 and the second heat radiating panel 82 are integrated in the form of hot water circulation, as shown in FIGS. 3A and 3D, the heat radiating panels 81 and 82 are connected to the upper horizontal pipe 8A. The vertical pipe 8B group is connected and communicated between the horizontal pipe 8A at the bottom and the lower end, the side ends of the upper and lower horizontal pipes 8A are closed by a closing plate 8F, and hot water is supplied to the other end of the lower end horizontal pipe 8A of the first heat radiation panel 81. A hot water discharge port 8R is attached to the opposite end of the lower end horizontal pipe 8A of the second heat radiating panel 82, and the first heat radiating panel 81 and the second heat radiating panel 82 are connected to each other as shown in FIGS. ), Only the opposite end (left end) of the upper end horizontal pipe 8A is integrated with the communication pipe 8C, and the other end (right end) of the upper end horizontal pipe 8A and the opposite ends of the lower end horizontal pipe 8A are integrated with the spacer pipe 8D. The top horizontal pipe of the second heat dissipating panel 82 If the water flow control closing plate 8F is arranged at one end of A and the other end of the lower end horizontal pipe 8A, the hot water f1 flowing into the first heat radiating panel 81 is f1 → f2 → f3 → f4 → f5 → f6 → f7 → It is possible to circulate hot water through a route of f8 → f9 → f10 → f11 .
Therefore, each vertical pipe 8B group which constitutes a heat radiating surface by the first heat radiating panel 81 and the second heat radiating panel 82 is heated by a uniform and warm water flow from the lower end horizontal pipe 8A to the upper end horizontal pipe 8A, The first heat radiation panel 81 and the second heat radiation panel 82 provide a heating surface free from heating temperature spots, and the opposed surface gap gp between the panels 81 and 82 prevents the cold air from intervening from above, and the heating air rises. Therefore, the radiator 8 provides a heating surface having a large amount of heat radiation without heating temperature spots, and smoothly heats up the surrounding indoor air to provide a heating action by mild natural convection .
Moreover, since each of the heat dissipating panels 81 and 82 connects the vertical pipe 8B group in an orthogonal form between the upper and lower horizontal pipes 8A, the water filling into the closed circulation path in which there are many communicating orthogonal portions of the pipes 8A and 8B. In the work, air is likely to remain in the circulation path, but the air vent valve 20 is arranged in the upper side pipe 8A of each heat dissipating panel 81, 82 where air is most likely to remain when water is filled. The water filling operation provides a heating system in which the completion of the operation can be confirmed in a state where the injected filling water into the circulation path flows out of the air vent hole H8 and the air vent valve 20, and the handling operation is easy .

また、放熱器8に、図1、図2に示す如く、上端横パイプ8Aを隠蔽形態で支承する上面に空気孔Huを備えた上枠13と、下端横パイプ8Aを隠蔽する下枠14と、左右の支柱機能を奏する側枠15と、上枠13と側枠15とを接続する上接合具16と、下枠14と側枠15とを接続する下接合具17とで枠組みFを付加するのが好ましい。   Further, as shown in FIGS. 1 and 2, the radiator 8 includes an upper frame 13 having an air hole Hu on the upper surface for supporting the upper end horizontal pipe 8A in a concealed form, and a lower frame 14 for concealing the lower end horizontal pipe 8A. The frame F is added by the side frame 15 that plays the right and left column functions, the upper joint 16 that connects the upper frame 13 and the side frame 15, and the lower joint 17 that connects the lower frame 14 and the side frame 15. It is preferable to do this.

この場合、上枠13は、放熱パネル81,82から上昇する加温空気を放出する空気孔Huを備え、且つ放熱パネル81,82を支承出来れば良く、典型的には、枠組みFは、上枠13が、図2(A)に示す如く、下側当接片Pdと上側当接片Puとで上端横パイプ8Aを挟着し、下枠14が、図2(A)に示す如く、放熱パネル81,82の下端横パイプ8A部位を被覆し、側枠15が、図1に示す如く、上接合具16を介して上枠13と、下接合具17を介して下枠14と一体化したものである。   In this case, the upper frame 13 only needs to have an air hole Hu that discharges the heated air rising from the heat dissipation panels 81 and 82 and can support the heat dissipation panels 81 and 82. As shown in FIG. 2 (A), the frame 13 sandwiches the upper end horizontal pipe 8A between the lower contact piece Pd and the upper contact piece Pu, and the lower frame 14 as shown in FIG. 2 (A). As shown in FIG. 1, the side frame 15 is integrated with the upper frame 13 via the upper joint 16 and the lower frame 14 via the lower joint 17 as shown in FIG. It has become.

従って、放熱器8は、上端横パイプ8Aの部位も、下端横パイプ8Aの部位も枠組みFで被覆されるため、縦パイプ8B群のみ露出した形態となり、縦パイプ8B群と上下横パイプ8Aとの接合部位が被覆出来て、デザイン性に富み、放熱作用も十分に発揮出来る放熱器となる。
しかも、枠組みFは、放熱パネル81,82を、上端横パイプ8Aを支承して、放熱パネル81,82を吊下げ状態で保持して側枠15が支柱となるため、縦パイプ8B群の熱膨張による上下伸長歪にも対応出来る。
Accordingly, the radiator 8 has a configuration in which only the vertical pipe 8B group is exposed because both the upper horizontal pipe 8A and the lower horizontal pipe 8A are covered with the frame F, and the vertical pipe 8B group and the upper and lower horizontal pipes 8A It is possible to cover the joint part, and it is rich in design, and it becomes a radiator that can fully exhibit the heat dissipation action.
Moreover, the frame F supports the heat radiation panels 81 and 82 on the upper end horizontal pipe 8A, holds the heat radiation panels 81 and 82 in a suspended state, and the side frame 15 serves as a support column. It can cope with vertical strain caused by expansion.

また、本発明にあっては、ヒーターユニットボックス1は、例えば図5、図6に示す如く、断面L型の、長尺の左側板1Lと右側板1Rとを接合した長尺の角筒部1Kと、角筒部1Kの両端に、着脱自在に嵌着する上蓋1U及び下蓋1Dとを含み、断面L型の左側板1Lが、一側辺LS1には、上下に、等間隔で複数個の電線挿入用孔H1を備え、他側辺LS2には、電線挿入用孔H1と対応する位置に、複数の空気流通孔H3を備えているのが好ましい。   Further, according to the present invention, the heater unit box 1 includes, for example, as shown in FIGS. 5 and 6, a long rectangular tube portion having an L-shaped cross section in which a long left plate 1L and a right plate 1R are joined. 1K and an upper lid 1U and a lower lid 1D that are detachably fitted to both ends of the rectangular tube portion 1K, and a left-side plate 1L having an L-shaped cross section has a plurality of upper and lower sides at equal intervals on one side LS1. It is preferable that a plurality of wire insertion holes H1 are provided, and the other side LS2 is provided with a plurality of air circulation holes H3 at positions corresponding to the wire insertion holes H1.

この場合、左側板1Lは、内面に機器等の支持材を取付けるものであり、右側板1Rは、角筒部1Kの蓋の役目を奏するものである。
また、電線挿入用孔H1は、壁面WS又は床面FSに予め埋設した電気配管ボックス9Aと、ヒーターユニットボックス内に収納する温度調整ユニットとの結線を適宜位置で実施可能とするものであり、人手の入る大きさであり、典型的には、幅60mm、高さ40mmの長円孔であり、100mm間隔で5ヶ所に配置したものである。
また、空気流通孔H3は、ヒーターユニットボックス1内の熱を外部に放散するものであって、ヒーターユニットボックス1に空気貫流路を形成するものであり、典型的には、幅20mm、高さ40mmの長円孔である。
尚、ヒーターユニットボックス1を、立設使用する際には、上蓋1Uに操作パネル9Eを配置し、横型として使用する際には、角筒部1Kの蓋機能を奏する右側板1Rに操作パネル9Eを配置すれば良い。
In this case, the left side plate 1L attaches a support material such as a device to the inner surface, and the right side plate 1R plays the role of a lid of the rectangular tube portion 1K.
In addition, the wire insertion hole H1 enables the electrical piping box 9A embedded in the wall surface WS or the floor surface FS in advance to be connected to the temperature adjustment unit housed in the heater unit box at an appropriate position. It is a size that can be manually inserted, and is typically an oval hole with a width of 60 mm and a height of 40 mm, and is arranged at five locations at intervals of 100 mm.
The air circulation hole H3 dissipates the heat in the heater unit box 1 to the outside, and forms an air through channel in the heater unit box 1, and typically has a width of 20 mm and a height. It is a 40 mm oval hole.
When the heater unit box 1 is used upright, the operation panel 9E is disposed on the upper lid 1U. When the heater unit box 1 is used as a horizontal type, the operation panel 9E is provided on the right side plate 1R that performs the lid function of the rectangular tube portion 1K. Should be arranged.

従って、上蓋1U及び下蓋1Dを取外すことによって、角筒部1Kは断面L型の左側板1Lと右側板1Rとに分解出来、左側板(1L)のみに収納機器を固定出来るため、角筒部1Kの蓋部材としての右側板1Rを外すことにより、ヒーターユニットボックスのメンテナンスが簡便に実施出来る。
また、ヒーターユニットボックス1の各室内への配置も、電線挿入用孔H1を、直列形態で多段に配置したため、外部の電気配線の接続位置選定が可能となり、外見を損なわない形態での配置が可能である。
しかも、ヒーターユニットボックス1内も、電線挿入用孔H1及び空気流通孔H3を介して、外部の室内空気の貫流が可能であるため、ヒーターユニットボックス1内で加熱放散する熱は室内暖房に助力し、熱損失が実質上生じない室内暖房システムを提供する。
Accordingly, by removing the upper lid 1U and the lower lid 1D, the rectangular tube portion 1K can be disassembled into a left side plate 1L and a right side plate 1R having an L-shaped cross section, and the storage device can be fixed only to the left side plate (1L). The heater unit box can be easily maintained by removing the right side plate 1R as the lid member of the portion 1K.
In addition, the heater unit box 1 is also arranged in each room, since the wire insertion holes H1 are arranged in multiple stages in series, the connection position of external electric wiring can be selected, and the arrangement in a form that does not impair the appearance is possible. Is possible.
Moreover, since the outside indoor air can flow through the wire insertion hole H1 and the air circulation hole H3 in the heater unit box 1, the heat dissipated in the heater unit box 1 helps the room heating. And an indoor heating system in which heat loss does not substantially occur.

また、ヒーターユニットボックス1は、図5に示す如く、断面L型の左側板1Lが、両端にコーナー辺1Aを屈曲延出すると共に、コーナー辺1Aの端部を断面L型のアンカー片1Cとし、断面L型の右側板1Rの両端には、左側板1Lのアンカー片1Cと接続用の当接アンカー片1Fを配置し、断面L型の、左側板1L及び右側板1Rの上下端適所にねじ孔H2を配置して、上蓋1U及び下蓋1Dのねじ孔H2と、左側板1L及び右側板1Rのねじ孔H2とをねじ螺合するのが好ましい。   Further, as shown in FIG. 5, the heater unit box 1 has a left-side plate 1L having an L-shaped cross section that bends and extends a corner side 1A at both ends, and an end portion of the corner side 1A is an L-shaped anchor piece 1C. The anchor piece 1C of the left side plate 1L and the contact anchor piece 1F for connection are arranged at both ends of the right side plate 1R having the L-shaped cross section. It is preferable to arrange the screw hole H2 and screw the screw hole H2 of the upper lid 1U and the lower lid 1D with the screw hole H2 of the left side plate 1L and the right side plate 1R.

尚、左側板1L及び右側板1Rは、典型的には、1.2mm厚の鋼板であり、左側板1Lの内面には、それ自体慣用の支持部材を介して、水張り継手、チーズ継手、空気分離圧力タンク等の各必要機器を取付けるため、図5(A)に示す如く、左側板1Lの各辺LS1,LS2、及びコーナー辺1Aには、外方に小寸(標準:6mm)突出する補強リブ1Gを配置するのが好ましい。
補強リブ1Gは、ヒーターユニットボックス1を壁面WSに沿って配置した際には、壁面WSとの不陸を吸収する隙間を提供する。
The left side plate 1L and the right side plate 1R are typically 1.2 mm-thick steel plates, and the inner surface of the left side plate 1L is itself provided with a water-filled joint, cheese joint, air via a conventional support member. In order to attach each necessary equipment such as a separation pressure tank, as shown in FIG. 5A, the sides LS1 and LS2 and the corner side 1A of the left side plate 1L protrude outward by a small size (standard: 6 mm). It is preferable to arrange the reinforcing rib 1G.
The reinforcing rib 1G provides a gap for absorbing unevenness with the wall surface WS when the heater unit box 1 is disposed along the wall surface WS.

従って、ヒーターユニットボックス1は、上蓋1U及び下蓋1Dと左側板1L及び右側板1Rとの嵌合、ねじ螺着によって、簡便に組立分離が可能となり、収納機器類は左側板1Lのみに取付けてあるため、点検、修理、取替等のメンテナンスも容易である。
そして、アンカー片1Cと当接アンカー片1Fの存在により、メンテナンス時に取外す右側板1Rの左側板1Lへの取付け作業性が向上すると共に、アンカー片1C及び当接アンカー片1Fは、ボックス1の補強リブ機能も奏する。
Therefore, the heater unit box 1 can be easily assembled and separated by fitting and screwing the upper lid 1U and lower lid 1D with the left side plate 1L and the right side plate 1R, and the storage devices are attached only to the left side plate 1L. Therefore, maintenance such as inspection, repair and replacement is easy.
The presence of the anchor piece 1C and the abutment anchor piece 1F improves the workability of attaching the right side plate 1R to be removed during maintenance to the left side plate 1L, and the anchor piece 1C and the abutment anchor piece 1F are used to reinforce the box 1. It also plays a rib function.

また、ヒーターユニットボックス1内に配置する空気分離圧力タンク2は、図7に示す如く、下辺2D、前辺2F、後辺2B、上辺2T及び両側辺2L,2Rを含み、且つ上辺2Tが前側傾斜辺Sfで前辺2Fと、後側傾斜辺Sbで後辺2Bと連続する箱形状であって、前辺2Fの上下中央部には接続口J1を、後辺2B上下中央部には接続口J2を、上辺2Tの後部には接続口J3を備え、両側辺2L,2R間に亘って、後方に傾斜上昇する2枚の羽根板2A,2A´を、前側羽根板2Aが、下方で前辺の接続口J1の後方対応位置に、後側羽根板2A´が、上方で上辺接続口J3の下方対応位置に配置したものである   Further, as shown in FIG. 7, the air separation pressure tank 2 disposed in the heater unit box 1 includes a lower side 2D, a front side 2F, a rear side 2B, an upper side 2T, and both side sides 2L and 2R, and the upper side 2T is the front side. It is a box shape that is continuous with the front side 2F at the inclined side Sf and the rear side 2B at the rear side inclined side Sb, and the connection port J1 is connected to the upper and lower central part of the front side 2F, and the upper and lower central part of the rear side 2B is connected. The port J2 is provided with a connection port J3 at the rear part of the upper side 2T, and the two blades 2A and 2A 'inclined and raised backward are formed between the two sides 2L and 2R. The rear slat 2A 'is arranged at the upper position corresponding to the lower side of the upper side connection port J3 at the position corresponding to the rear side of the connection port J1 on the front side.

この場合、空気分離圧力タンク2の容量は、循環暖房システム内に密閉した水量の常温(標準:15℃)時、及び温水(標準:80℃)時の膨張時水量、及び膨張時水量に伴うタンク2内の空気圧力から算出決定し、各接続口J1,J2,J3の位置は、常温時でも、ヒーターユニットボックス1の横使用時には、接続口J1及び接続口J2が水位面下となるように、ヒーターユニットボックス1の縦使用時には、接続口J3及び接続口J2が水位面下となるように決定すれば良い。
また、下方羽根板2Aと上方羽根板2A´とは、共に空気分離を助長するための制御乱流を生起するものであり、傾斜角30°とすれば、タンクの縦使用でも横使用でも、自然発生渦流を抑制し、分流作用によって空気分離を促進する制御乱流を発生させる機能を生ずる。
In this case, the capacity of the air separation pressure tank 2 depends on the amount of water sealed in the circulating heating system at normal temperature (standard: 15 ° C.) and hot water (standard: 80 ° C.), and at the time of expansion. Calculated and determined from the air pressure in the tank 2, the positions of the connection ports J1, J2, and J3 are such that the connection port J1 and the connection port J2 are below the water level even when the heater unit box 1 is used laterally even at room temperature. In addition, when the heater unit box 1 is used vertically, the connection port J3 and the connection port J2 may be determined to be below the water level.
Further, both the lower blade 2A and the upper blade 2A ′ cause a control turbulent flow for promoting air separation. If the inclination angle is 30 °, the tank can be used vertically or horizontally. The function of generating a controlled turbulent flow that suppresses a naturally generated vortex and promotes air separation by a diversion action is generated.

そして、空気分離圧力タンク2は、小型化、プラスチック樹脂製で、空気抜き弁、安全逃し弁、を不要とする命題の下に、循環システム内の高圧時の爆発生起強度の約3倍の強度(安全率)とし、典型的には、1.5mm厚のプラスチック樹脂製であって、放熱器1kwに関しては、縦使用形態では、常温時に、水量0.19L(リットル)、システム内圧力0.01Mpa(マイクロパスカル)、80℃時に、水量0.26L、システム内圧力0.04Mpaとなり、横使用では、常温時に、水量0.28L、システム内圧力0.01Mpa、80℃時に、水量0.34L、システム内圧力0.04Mpaとなるものである。
尚、空気分離圧力タンク2は、半透明プラスチック製としておけば、外からの透視が可能となり、循環暖房システム内への水の充填時のタンク内への入水が目視出来、循環暖房システムの準備、メンテナンスに好都合である。
And the air separation pressure tank 2 is made of plastic resin and is about 3 times stronger than the explosion occurrence strength at high pressure in the circulation system under the proposition that an air vent valve and a safety relief valve are unnecessary. The safety factor is typically made of a plastic resin with a thickness of 1.5 mm. With regard to the radiator 1 kw, in the vertical usage mode, the amount of water is 0.19 L (liters) at room temperature and the pressure in the system is 0.01 MPa. (Micropascal) At 80 ° C, the amount of water is 0.26L, and the system internal pressure is 0.04Mpa. In horizontal use, the water amount is 0.28L at normal temperature, the system internal pressure is 0.01Mpa, and the water amount is 0.34L at 80 ° C. The pressure in the system is 0.04 Mpa.
If the air separation pressure tank 2 is made of translucent plastic, it can be seen from the outside, and the water entering the tank can be visually observed when filling the circulation heating system. Convenient for maintenance.

従って、本発明の空気分離圧力タンク2は、縦使用時にも横使用時にも、2枚の羽根板2A,2A´がタンク2内への流入温水流を、空気分離に有効な制御乱流として、タンク内の流速の急激低下と相俟って、水中の空気泡を好適に分離上昇させ、循環システム内での発生空気を、空気分離圧力タンク2内に安全に確保するため、循環システム内にあって、従来例1(図11)の安全逃し弁、空気抜き弁の配置の不要な空気分離圧力タンクを提供し、従来例1(図11)の放熱器を除く全循環システムの、1個のヒーターユニットボックス1内への収納、ヒーターユニットボックス1の縦使用又は横使用の汎用化、及びヒーターユニットボックス1の小型化を可能とする。
しかも、空気分離圧力タンク2は、小型化、低コスト化の下に製作出来るため、ヒーターユニットボックス1の小型化の下で、補助タンク2´としての採用も可能となる。
Therefore, in the air separation pressure tank 2 of the present invention, the two slats 2A and 2A 'are used as a control turbulent flow effective for air separation when the two blades 2A and 2A' are used in the vertical and horizontal directions. In combination with the rapid drop in the flow velocity in the tank, the air bubbles in the water are preferably separated and raised, and the generated air in the circulation system is secured in the air separation pressure tank 2 safely. Thus, an air separation pressure tank that does not require the arrangement of the safety relief valve and the air vent valve of the conventional example 1 (FIG. 11) is provided, and one of the total circulation system excluding the radiator of the conventional example 1 (FIG. 11). Can be stored in the heater unit box 1, the heater unit box 1 can be used vertically or horizontally, and the heater unit box 1 can be downsized.
In addition, since the air separation pressure tank 2 can be manufactured while being reduced in size and cost, it can be employed as the auxiliary tank 2 ′ with the heater unit box 1 being reduced in size.

また、本発明にあって、角筒状のヒーターユニットボックス1を、図1の如く、縦配置して使用する際には、図8(C),(D)の如く、空気分離圧力タンク2の前辺2Fを上側、後辺2Bを下側として配置し、上辺2Tの接続口J3にパイプヒーター4を接続し、後辺2Bの接続口J2に往き管Sを接続し、前辺2Fの接続口J1をキャップ2Cで閉止するのが好ましい。
この場合、接続口J3とパイプヒーター4間、接続口J2と往き管S間の経路接続は、エチレン−プロピレンゴム(EPDM)パイプで接続すれば良い。
Further, in the present invention, when the rectangular cylindrical heater unit box 1 is used in the vertical arrangement as shown in FIG. 1, as shown in FIGS. 8C and 8D, the air separation pressure tank 2 is used. The front side 2F is arranged on the upper side, the rear side 2B is arranged on the lower side, the pipe heater 4 is connected to the connection port J3 on the upper side 2T, the forward pipe S is connected to the connection port J2 on the rear side 2B, and the front side 2F It is preferable to close the connection port J1 with the cap 2C.
In this case, the path connection between the connection port J3 and the pipe heater 4 and between the connection port J2 and the forward pipe S may be connected by an ethylene-propylene rubber (EPDM) pipe.

従って、空気分離圧力タンク2は、図7(D)に示す如く、循環水が、常温時にはwLの水位に、80℃ではwLの水位になって、接続口J3からの流入水Finが接続口J2からの流出水Foutとなり、タンク2内では急速に流速が低下し、タンク2内で下方の羽根板2Aの、上方への流れF1、下方への流れF2、上方の羽根板2Aの、上方への流れF3、下方への流れF4となって、水中の空気泡は、キャップ2C(図8(C))で閉止されたタンク上部の空気域Zaへと分離上昇し、放熱器8内には空気を含まない温水が循環給水出来る。
そのため、本発明の空気分離圧力タンク2は、図7(D)の如く、縦配置で使用しても、従来例1(図11)の、密閉膨張タンクとエアセパレータとの機能を発揮し、ヒーターユニットボックス1の小型化が可能となる。
Accordingly, in the air separation pressure tank 2, as shown in FIG. 7D, the circulating water is at the water level of wL 1 at normal temperature and at the water level of wL 2 at 80 ° C., and the inflow water Fin from the connection port J3 is reduced. It becomes the effluent Fout from the connection port J2, and the flow velocity rapidly decreases in the tank 2, and the lower slat 2A in the tank 2 flows upward, the downward flow F2, and the upper slat 2A. The upward flow F3 and the downward flow F4 cause the air bubbles in the water to separate and rise to the air zone Za at the upper part of the tank closed by the cap 2C (FIG. 8C). Inside, warm water that does not contain air can be circulated.
Therefore, even if the air separation pressure tank 2 of the present invention is used in a vertical arrangement as shown in FIG. 7 (D), the functions of the sealed expansion tank and the air separator of the conventional example 1 (FIG. 11) are exhibited. The heater unit box 1 can be downsized.

また、角筒状のヒーターユニットボックス1を横配置して使用する際には、空気分離圧力タンク2の上辺2Tを上側、下辺2Dを下側として配置し、前辺2Fの接続口J1にパイプヒーター4を接続し、後辺2Bの接続口J2に往き管Sを接続し、上辺の接続口J3をキャップ2Cで閉止するのが好ましい。
この場合、接続口J1とパイプヒーター4、及び接続口J2と往き間Sとの接続は、エチレン−プロピレンゴム管で接続すれば良い。
そして、上辺2Tの接続口J3をキャップ2Cで空密閉止するため、タンク2の接続口J3の下方域は空気域Zaとなる。
Further, when the rectangular heater unit 1 is used in a horizontal arrangement, the upper side 2T of the air separation pressure tank 2 is arranged on the upper side and the lower side 2D is arranged on the lower side, and a pipe is connected to the connection port J1 on the front side 2F. It is preferable that the heater 4 is connected, the forward pipe S is connected to the connection port J2 on the rear side 2B, and the upper side connection port J3 is closed with the cap 2C.
In this case, the connection port J1 and the pipe heater 4 and the connection port J2 and the forward gap S may be connected by an ethylene-propylene rubber tube.
And since the connection port J3 of the upper side 2T is airtightly sealed with the cap 2C, the lower area of the connection port J3 of the tank 2 becomes the air region Za.

従って、空気分離圧力タンク2は、図7(C)に示す如く、循環水が常温(15℃)時には、wLの水位に、80℃ではwLの水位になって、パイプヒーター4からの循環流入水Finが接続口J1からタンク2内に流入し、流速の低下した流入水は、前側羽根板2Aで上側流れF1及び下側流れF2に分流されて流水中の空気泡は分離上昇し、後側羽根板2Aでも、上側流れF3と下側流れF4とに分流され、流水から発生する空気泡をタンク上部の空気域Zaに分離上昇させながら、循環流出水Foutとなって後辺の接続口J2から往き管Sに供給される。 Therefore, as shown in FIG. 7 (C), the air separation pressure tank 2 has a water level of wL 1 when the circulating water is at room temperature (15 ° C.) and a water level of wL 2 at 80 ° C. The circulating inflow water Fin flows into the tank 2 from the connection port J1, and the inflow water whose flow velocity is reduced is divided into the upper flow F1 and the lower flow F2 by the front blades 2A, and the air bubbles in the flowing water are separated and raised. The rear blade 2A is also divided into the upper flow F3 and the lower flow F4, and the air bubbles generated from the flowing water are separated and raised to the air area Za at the upper part of the tank, and become the circulating effluent Fout. It is supplied to the forward pipe S from the connection port J2.

そして、上辺2Tの接続口J3はキャップ2Cで閉止し、タンク2の上部の空気域Zaは循環水の加熱膨張最大圧力が爆発臨界値以下(標準:1/3爆発圧力値)に設定されているため、空気分離圧力タンク2は、図7(C)の如く、横配置で使用しても、従来例1(図11)の、密閉膨張タンクとエアセパレータとの機能を発揮し、ヒーターユニットボックス1の小型化が可能となる。   Then, the connection port J3 on the upper side 2T is closed with a cap 2C, and in the air zone Za in the upper part of the tank 2, the maximum heating and expansion pressure of the circulating water is set below the explosion critical value (standard: 1/3 explosion pressure value). Therefore, even if the air separation pressure tank 2 is used in a horizontal arrangement as shown in FIG. 7C, the function of the hermetic expansion tank and the air separator of the conventional example 1 (FIG. 11) is exhibited. The box 1 can be downsized.

また、角筒状のヒーターユニットボックス1内では、図9(B)に示す如く、空気分離圧力タンク2の下流のチーズ継手7から枝管P6´を介して補助タンク2´を接続すると共に、チーズ継手7の下流には、直線部6Eから中央の分岐部6Cと、前後のボール弁6A,6A´とを側方に突出した水張り継手6を接続するのが好ましい。
この場合、補助タンク2´は、空気分離圧力タンク2と同一物を採用し、ヒーターユニットボックス1内のスペースに応じて配置し、枝管P6´の先端を、補助タンク2´の3ヶ所の接続口J1,J2,J3のうち、下面に位置する接続口に接続し、他の2ヵ所の接続口をキャップ2Cで閉止すれば良い。
In addition, in the rectangular heater unit 1, as shown in FIG. 9B, the auxiliary tank 2 ′ is connected from the cheese joint 7 downstream of the air separation pressure tank 2 through the branch pipe P 6 ′. Downstream of the cheese joint 7, it is preferable to connect a water-filled joint 6 projecting laterally from the straight branch section 6 </ b> C to the center branch section 6 </ b> C and the front and rear ball valves 6 </ b> A and 6 </ b> A ′.
In this case, the auxiliary tank 2 ′ is the same as the air separation pressure tank 2 and is arranged according to the space in the heater unit box 1, and the tip of the branch pipe P 6 ′ is placed at three locations of the auxiliary tank 2 ′. Of the connection ports J1, J2 and J3, the connection ports located on the lower surface may be connected and the other two connection ports may be closed with the cap 2C.

また、水張り継手は、図9(A)に示す如く、両端外周を配管接続部6Dとした直線部6Eの中央からは、直線部6Eの水路開閉用の開閉弁Hbを備えた分岐部6Cを突出し、分岐部6Cの上流側と下流側の両側にユニオン部6Bを突出し、各ユニオン部6Bには、それ自体慣用のボール弁6A,6A´を着脱自在に螺着すれば良く、典型的には、直線部6Eの長さL6は97mmで、分岐部6Cは、直線部6Eと同径のパイプ形状で50mm突出し、先端に、十字ドライバーで開閉する開閉弁Hbを備えたものである。   Further, as shown in FIG. 9A, the water-filled joint has a branch portion 6C provided with an opening / closing valve Hb for opening and closing the water channel of the straight portion 6E from the center of the straight portion 6E having pipe connection portions 6D at the outer periphery of both ends. The union portion 6B protrudes on both the upstream side and the downstream side of the branch portion 6C, and conventional ball valves 6A and 6A 'may be detachably screwed to the union portion 6B. The straight portion 6E has a length L6 of 97 mm, and the branch portion 6C has a pipe shape with the same diameter as the straight portion 6E and protrudes 50 mm, and is provided with an opening / closing valve Hb that is opened and closed with a cross driver at the tip.

従って暖房システムへの水張りは、図9(B)に示す如く、ヒーターユニットボックス1の往き管S及び戻り管Rを放熱器8に接続し、下方に送水用接続具10Dを、上方に受水用接続具10Eを備えた慣用の圧送ポンプユニット10Aを用い、分岐部6Cの開閉弁Hbを閉止して、ボール弁6Aは耐圧ホース10Cで送水用接続具10Dと接続し、ボール弁6A´は透明ホース10Bで受水用接続具10Eと接続し、ボール弁6Aからの圧力流水Wを暖房システムの水経路に充填し、ボール弁6A´から圧送ポンプユニット10A内への噴出水を確認することにより、密閉型循環経路内に所定圧の水の充填と、空気の排除が出来る。   Therefore, as shown in FIG. 9 (B), the heating system is filled with water by connecting the forward pipe S and the return pipe R of the heater unit box 1 to the radiator 8 and receiving the water supply connector 10D downward and receiving water upward. The conventional pressure feed pump unit 10A provided with the connector 10E is used to close the on-off valve Hb of the branch portion 6C, the ball valve 6A is connected to the water connector 10D with the pressure hose 10C, and the ball valve 6A ' Connect to the water receiving connector 10E with the transparent hose 10B, fill the water path of the heating system with the pressure flowing water W from the ball valve 6A, and check the water jetted from the ball valve 6A 'into the pressure feed pump unit 10A. Thus, water with a predetermined pressure can be filled in the hermetic circulation path and air can be removed.

この場合、放熱パネル81,82内の空気の滞留し易い上端横パイプ8Aに配置した空気抜き弁20でパネル81,82内の空気を排除するため、圧送ポンプユニット10Aの水がボール弁6Aからシステム内に流入して所定水量の充填が出来る。
次いで、圧送ポンプユニット10Aの送水用接続具10D及びボール弁6Aを閉止すれば、システム内の水圧は送水用圧力から独立状態となり、システム内の水圧は、揚程HL(標準:1mm)の揚程差のみとなり、ボール弁6A´を閉じ、水張り継手6の分岐部6Cの開閉弁Hbを開けることにより、システム内の充填水を所定の圧力と出来る。
In this case, since the air in the panels 81 and 82 is removed by the air vent valve 20 arranged in the upper end horizontal pipe 8A where the air in the heat radiation panels 81 and 82 is likely to stay, the water of the pressure pump unit 10A is supplied from the ball valve 6A to the system. It flows into the inside and can be filled with a predetermined amount of water.
Next, if the water supply connector 10D and the ball valve 6A of the pressure feed pump unit 10A are closed, the water pressure in the system becomes independent from the pressure for water supply, and the water pressure in the system is the difference in the head HL (standard: 1 mm). Only by closing the ball valve 6A 'and opening the on-off valve Hb of the branching portion 6C of the water-filled joint 6, the filling water in the system can be set to a predetermined pressure.

勿論、システム内への注入時に、水道圧によって補助タンク2´内へも枝管P6´から上昇水が入るが、ボール弁6Aを閉じてシステム内の水圧を揚程HLによる圧力とした段階で補助タンク2´内の流入水の大部分は排除される。
従って、水張り及び空気抜きが同時に、且つ簡便に実施出来、システム内の充填水は、揚程圧(標準:0.01Mpa)で充填出来、空気分離圧力タンク2内は、図7の如く、所定水位面wLの下に、圧力旧収容の空気域Zaが確保出来る。
Of course, at the time of injection into the system, ascending water also enters the auxiliary tank 2 ′ from the branch pipe P 6 ′ due to tap water pressure, but assists at the stage where the ball valve 6 A is closed and the water pressure in the system is set to the pressure by the head HL. Most of the incoming water in the tank 2 'is eliminated.
Therefore, water filling and air venting can be performed simultaneously and simply, and the filling water in the system can be filled at the head pressure (standard: 0.01 MPa), and the air separation pressure tank 2 has a predetermined water level surface as shown in FIG. Below wL 1 , an air area Za for old pressure accommodation can be secured.

また、本発明システムは電気制御で運行するのが好ましく、電気制御回路は、図10に示す如く、運転表示、タイマー表示、時刻表示、温度表示等を表示する操作パネル9Bと、外側からの入力信号を処理して出力するマイコン9Aと、マイコン9Aからの指示で、循環ポンプ3及び各パイプヒーター4の電気回路をオン−オフする複数の端子盤9Cと、パイプヒーター4の往き側配管P5に配置し、温水温度によってパイプヒーター4をオン−オフしてマイコン9Aに伝達するサーモスタット9Sと、室内温度を測定し、停電時のバックアップ電池を作動させる温度センサー9Tと、電源9Mと、電源9Mからの過電流を防止するヒューズ9Fと、電圧を変換してマイコン9Aに送る変圧器9Kと、各機器を接続する電線9Vとを含むものである。   Further, the system of the present invention is preferably operated by electric control, and the electric control circuit includes an operation panel 9B for displaying operation display, timer display, time display, temperature display, etc., as shown in FIG. A microcomputer 9A that processes and outputs a signal, and a plurality of terminal boards 9C that turn on and off the electrical circuit of the circulation pump 3 and each pipe heater 4 according to an instruction from the microcomputer 9A, and a forward piping P5 of the pipe heater 4 The thermostat 9S is arranged, and the pipe heater 4 is turned on and off according to the hot water temperature and transmitted to the microcomputer 9A. The temperature sensor 9T that measures the room temperature and operates the backup battery in the event of a power failure, the power source 9M, and the power source 9M Including a fuse 9F that prevents overcurrent, a transformer 9K that converts the voltage and sends it to the microcomputer 9A, and an electric wire 9V that connects each device A.

該電気制御回路を備えた暖房システムにあっては、電源9Mから電流がシステム内に給電され、操作パネル9Bの運転をパネルタッチし、設定温度をセットすることで、マイコン9Aに情報が送られて、温度センサー9Tが室温を感知し、設定温度と室温とに差があると、マイコン9Aから端子盤9Cに情報が送られ、各パイプヒーター4が適宜、作動・停止することとなり、各パイプヒーター4の入・切(オン−オフ)は、端子盤9C内で行われるので、図9(B)の如く、マイコン9Aからの指示によって、端子盤9C内のフォトカプラ9Dからスイッチ9Eに光通信で送信し、スイッチ9Eから作動して入・切(オン−オフ)を実施する。
尚、この場合、パイプヒーター4は、複数本電力量に応じて併用し、サーモスタット9Sは、パイプヒーター4と空気分離圧力タンク2間の配管P5の途中に配置すれば良い。
In the heating system provided with the electric control circuit, a current is supplied from the power source 9M to the system, the operation of the operation panel 9B is touched on the panel, and the set temperature is set, so that information is sent to the microcomputer 9A. When the temperature sensor 9T senses the room temperature and there is a difference between the set temperature and the room temperature, information is sent from the microcomputer 9A to the terminal board 9C, and each pipe heater 4 is operated and stopped as appropriate. Since the heater 4 is turned on / off (on-off) in the terminal board 9C, as shown in FIG. 9B, light is transmitted from the photocoupler 9D in the terminal board 9C to the switch 9E in accordance with an instruction from the microcomputer 9A. It transmits by communication and operates from the switch 9E to turn on / off (on-off).
In this case, a plurality of pipe heaters 4 may be used in accordance with the amount of electric power, and the thermostat 9S may be disposed in the middle of the pipe P5 between the pipe heater 4 and the air separation pressure tank 2.

従って、本発明の暖房システムは、パイプヒーター4を複数配置し、設定温度と現在室温との差によって、自動的に適宜、複数のパイプヒーター4を自動的に制御して作動・停止させるので、人手操作のエラーが排除出来ると共に、節電にもなる。
そして、パイプヒーター4は、マイコン9Aで正確に、所定温度に制御されるため、温水経路への高熱水の循環が抑制出来、火傷等の事故の怖れの無い、安全な温水循環システムとなる。
また、サーモスタット9Sはヒーターユニットボックス1内の配置と出来るため、直射日光や、他の熱源の影響も受けずに適正に機能し、サーモスタット9Sが停止したら、同時に循環ポンプ3も停止し、放熱器8の1台にヒーターユニットボックス1台が対応しているため、圧力調整も不要である。
Therefore, in the heating system of the present invention, a plurality of pipe heaters 4 are arranged, and the plurality of pipe heaters 4 are automatically controlled and automatically activated / stopped according to the difference between the set temperature and the current room temperature. Manual operation errors can be eliminated and power can be saved.
And since the pipe heater 4 is accurately controlled at a predetermined temperature by the microcomputer 9A, the circulation of the hot water to the hot water path can be suppressed, and a safe hot water circulation system free from fear of accidents such as burns is obtained. .
Further, since the thermostat 9S can be arranged in the heater unit box 1, it functions properly without being affected by direct sunlight or other heat sources. When the thermostat 9S stops, the circulation pump 3 also stops at the same time, and the radiator Since one heater unit box corresponds to one of No. 8, no pressure adjustment is required.

本発明の暖房システムは、1台の放熱器8に1台のヒーターユニットボックス1が対応配置されるため、例え1台のヒーターユニットボックス1に故障が生じても、他のヒーターユニットボックス1及び対応放熱器8が機能するため、家屋全室の暖房システムの機能不全は避けられ、居住部の暖房の、全て停止の事態は避けられる。   In the heating system of the present invention, since one heater unit box 1 is arranged corresponding to one radiator 8, even if one heater unit box 1 fails, other heater unit boxes 1 and Since the corresponding radiator 8 functions, the malfunction of the heating system in all the rooms of the house can be avoided, and the situation of stopping all the heating of the living part can be avoided.

また、加熱部(パイプヒーター)を内臓するヒーターユニットボックス1は、放熱器8と隣接配置と出来るため、加熱部から放熱器への温水循環経路上での熱の放出損失は無く、ヒーターユニットボックス1内で生ずる熱放出も、室内加熱機能を奏するため、実質上、暖房熱の熱損失が生じない室内暖房システムとなる。
そして、放熱器8は、第1放熱パネル81と第2放熱パネル82との2枚の同寸の放熱パネルを、冷気の流下介入を阻止する対向面間隔gpを保って温水循環形態に一体化したため、加熱斑の無い加熱面を提供し、両パネル81,82間の対向面間隔gpが、上下からの冷気の流下介入を阻止して加熱空気の上昇のみを許容するため、放熱器8は、加熱温度斑の無い、放熱量の大きな加熱面を提供し、周囲の室内空気をスムーズに加熱上昇させて、温和な、自然対流による暖房作用を提供する
In addition, since the heater unit box 1 including the heating unit (pipe heater) can be disposed adjacent to the radiator 8, there is no loss of heat release on the hot water circulation path from the heating unit to the radiator, and the heater unit box The heat release generated in 1 also serves as an indoor heating function, so that an indoor heating system in which heat loss of heating heat does not substantially occur.
The radiator 8 integrates the two heat radiation panels of the same size, that is, the first heat radiation panel 81 and the second heat radiation panel 82, into a hot water circulation configuration while maintaining a gap gp between the opposing surfaces that prevents the cold air flow intervention. Therefore, the radiator 8 is provided with a heating surface free from heating spots, and the opposing surface gap gp between the panels 81 and 82 prevents the cold air from flowing down from above and below, and only allows the heating air to rise. It provides a heating surface free from heating temperature spots and a large amount of heat radiation, and smoothly heats up the surrounding indoor air to provide a mild, natural convection heating action .

また、放熱器8が温水循環型であるため、放熱温度斑の生じない放熱暖房となり、各放熱器自体も、それぞれのヒーターユニットボックス1での別個独立の運転による加熱放熱となるため、必要暖房の運転が自在に調整出来る。
また、リフォーム時の、既設の循環型暖房システムの更新に際しても、床下、壁内等の旧配管は放置したまま、既設の温水循環放熱器に本発明のヒーターユニットボックス1を対応併置するだけで、本発明の暖房システムに簡便に更新出来る。
Further, since the radiator 8 is of a hot water circulation type, the radiator 8 is radiated and heated without generating a radiated temperature, and each radiator itself is also radiated and heated by a separate and independent operation in each heater unit box 1. Can be freely adjusted.
Also, when renewing the existing circulating heating system at the time of renovation, the heater unit box 1 of the present invention is simply placed in parallel with the existing hot water circulation radiator while leaving the old piping under the floor, inside the wall, etc. The heating system of the present invention can be easily updated.

また、従来の温水循環暖房システム(図11)での、膨張タンク、エアセパレータ、安全逃し弁、及び水抜き弁の機能を奏する、新規な空気分離圧力タンク2を開発して採用したため、ヒーターユニットボックス1は、小型化、軽量化が可能となり、放熱器8も、上下の大径横パイプ8A間に多数の縦パイプ8B群を連通したプラスチック製放熱パネルであるため、温和な輻射熱暖房を発揮し、火傷の怖れも無い、高齢者、子供にも安全な、人に優しい暖房システムを提供する。
しかも、各放熱パネル81,82は、上下横パイプ8A間に縦パイプ8B群を直交形態で接続しているため、パイプ8A,8Bの連通直交部が多数である密閉型循環経路内への水張り作業では、循環経路内に空気が残存し易いが、水張り時に空気の最も残存し易い、各放熱パネル81,82の上端横パイプ8Aに空気抜き弁20を配置したため、温水暖房器の循環経路内への水張り作業は、循環経路内への注入充填水が空気抜き孔H8及び空気抜き弁20から流出した状態で作業完了が確認出来、取扱い操作の容易な暖房システムを提供する
従って、本発明暖房システムは、新築建物はもとより、既存建物の暖房システム改修にも、適用可能である。
In addition, since a new air separation pressure tank 2 having the functions of an expansion tank, an air separator, a safety relief valve, and a drain valve in the conventional hot water circulation heating system (FIG. 11) has been developed and adopted, the heater unit The box 1 can be reduced in size and weight, and the radiator 8 is also a plastic radiating panel in which a large number of vertical pipes 8B are connected between the upper and lower large-diameter horizontal pipes 8A, so that mild radiant heating is demonstrated. In addition, it provides a human-friendly heating system that is safe for the elderly and children without fear of burns.
Moreover, since each of the heat dissipating panels 81 and 82 connects the vertical pipe 8B group in an orthogonal form between the upper and lower horizontal pipes 8A, the water filling into the closed circulation path in which there are many communicating orthogonal portions of the pipes 8A and 8B. In the work, air is likely to remain in the circulation path, but air is most likely to remain when the water is filled, and the air vent valve 20 is disposed in the upper side pipe 8A of each of the heat dissipating panels 81 and 82, so that the air enters the circulation path of the hot water heater. In the water filling operation, the completion of the operation can be confirmed in a state where the injected filling water into the circulation path flows out of the air vent hole H8 and the air vent valve 20, and a heating system that is easy to handle is provided .
Therefore, the heating system of the present invention can be applied not only to a new building but also to a heating system modification of an existing building.

放熱器にヒーターユニットボックスを併置した状態の斜視図である。It is a perspective view in the state where a heater unit box is juxtaposed with a radiator. 放熱器の説明図であって、(A)は縦断側面図、(B)は一部切欠縦断正面図、(C)は縦パイプ8Bの配置状態説明用横断面図である。It is explanatory drawing of a heat radiator, Comprising: (A) is a vertical side view, (B) is a partially notched vertical front view, (C) is a cross-sectional view for explaining the arrangement state of the vertical pipe 8B. 放熱器の説明図であって、(A)は第1放熱パネル81の正面図、(B)は左側面図、(C)は右側面図、(D)は第2放熱パネル82の正面図である。It is explanatory drawing of a heat radiator, Comprising: (A) is a front view of the 1st heat radiating panel 81, (B) is a left view, (C) is a right view, (D) is a front view of the 2nd heat radiating panel 82. It is. 空気抜き弁20の説明図であって、(A)は横パイプ8A端に装着した状態の縦断正面図、(B)は分解斜視図である。It is explanatory drawing of the air vent valve 20, Comprising: (A) is a longitudinal front view of the state with which the horizontal pipe 8A end was mounted | worn, (B) is an exploded perspective view. ヒーターユニットボックスの匡体分解斜視図であって、(A)は左側板1Lを、(B)は右側板1Rを、(C)は上蓋1Uを、(D)は下蓋1Dを示す図であり、(E)は(C)図の部分拡大図である。It is a housing exploded perspective view of a heater unit box, (A) is a left side plate 1L, (B) is a right side plate 1R, (C) is an upper lid 1U, (D) is a diagram showing a lower lid 1D. Yes, (E) is a partially enlarged view of FIG. ヒーターユニットボックスの説明図であって、(A)は匡体の組立て状態斜視図、(B)は(A)のB−B線断面図、(C)は(A)のC部拡大図、(D)は(B)のD部拡大図、(E)は(B)のE部拡大図である。It is explanatory drawing of a heater unit box, Comprising: (A) is the assembly state perspective view of a housing, (B) is the BB sectional drawing of (A), (C) is the C section enlarged view of (A), (D) is the D section enlarged view of (B), (E) is the E section enlarged view of (B). 空気分離圧力タンク2の説明図であって、(A)は全体斜視図、(B)は(A)の矢印B視前面図、(C)は、(A)のC−C線縦断面図、(D)は縦型使用状態図である。It is explanatory drawing of the air separation pressure tank 2, Comprising: (A) is a whole perspective view, (B) is the arrow B view front view of (A), (C) is the CC sectional view taken on the line CC of (A). (D) is a vertical use state diagram. 縦型ヒーターユニットボックスの説明図であって、(A)は水系統図、(B)は内部上面図、(C)は内部前面図、(D)は内部側面図である。It is explanatory drawing of a vertical heater unit box, (A) is a water system | strain diagram, (B) is an internal top view, (C) is an internal front view, (D) is an internal side view. (A)は水張り継手6の説明図、(B)は水張り作用の水系統図である。(A) is explanatory drawing of the water filling joint 6, (B) is the water system figure of a water filling effect | action. 本発明の電気回路説明図であって、(A)は電気システム系統説明図、(B)は(A)のB部拡大説明図である。It is an electric circuit explanatory drawing of this invention, Comprising: (A) is an electric system system explanatory drawing, (B) is the B section enlarged explanatory drawing of (A). 従来例1の説明図であって、(A)はシステム系統図、(B)は使用する放熱器の正面図、(C)は放熱器の側面図である。It is explanatory drawing of the prior art example 1, Comprising: (A) is a system system | strain diagram, (B) is a front view of the heat radiator to be used, (C) is a side view of a heat radiator. 従来例2の電気温水暖房器の縦断面図である。It is a longitudinal cross-sectional view of the electric water heater of the prior art example 2.

〔ヒーターユニットボックス匡体(図5、図6)〕
ヒーターユニットボックス1は、電気温水循環暖房システムの、ヒーター、循環ポンプ等を含む温水暖房機能を収納したものであって、放熱器に隣接して、縦配置、又は横配置可能としたものであり、本体の匡体(ボックス)1と、収納する各種機器から成るものである。
図5は、匡体1の分解斜視図であって、(A)は左側板1Lを、(B)は右側板1Rを、(C)は上蓋1Uを、(D)は下蓋1Dを示す図であり、図6(A)は、匡体に組み立てた斜視図であり、図6(B)は、図6(A)のB−B線断面図である。
[Heater unit box housing (Figs. 5 and 6)]
The heater unit box 1 stores a hot water heating function including a heater, a circulation pump, etc. of an electric hot water circulation heating system, and can be arranged vertically or horizontally adjacent to a radiator. The main body is composed of a main body box 1 and various devices to be housed.
FIGS. 5A and 5B are exploded perspective views of the housing 1, wherein FIG. 5A shows the left side plate 1L, FIG. 5B shows the right side plate 1R, FIG. 5C shows the upper lid 1U, and FIG. 5D shows the lower lid 1D. 6 (A) is a perspective view assembled to a housing, and FIG. 6 (B) is a cross-sectional view taken along line BB in FIG. 6 (A).

ヒーターユニットボックスの匡体は、1.2mm厚の鋼板を押圧金型で加工した、左側板1L、右側板1Rを角筒形態に組んで、上蓋1Uと下蓋1Dとで両端を嵌合止着するものであって、図6(A)の組立て形態では、幅L1が180mm、奥行きW1が160mm、高さh1が590mmの角筒体である。
左側板1Lは、図5(A)に示す如く、断面L型で、内面に各種機器を固定収納する板材であり、高さh11が550mmで、匡体の幅L1(180mm)となる一側辺LS1側には、上下に、等間隔(100mm間隔)で、長さ60mm、高さ40mmの横長の電線挿入用孔H1を5ヶ所穿設し、匡体の奥行きW1となる他側辺LS2には、幅20mm、高さ40mmの縦長の空気流通孔H3を、電線挿入用孔H1の対応位置に5ヶ所穿設する。
The casing of the heater unit box is a 1.2 mm thick steel plate processed with a pressing die. The left side plate 1L and the right side plate 1R are assembled in a square tube shape, and the upper lid 1U and the lower lid 1D are fitted to both ends. In the assembled form of FIG. 6 (A), it is a rectangular tube having a width L1 of 180 mm, a depth W1 of 160 mm, and a height h1 of 590 mm.
As shown in FIG. 5 (A), the left side plate 1L is a plate material having an L-shaped cross section and fixedly storing various devices on the inner surface, and has a height h11 of 550 mm and a width L1 (180 mm) of the housing. On the side LS1 side, five horizontally long electric wire insertion holes H1 having a length of 60 mm and a height of 40 mm are formed at equal intervals (100 mm intervals) on the upper and lower sides, and the other side LS2 serving as the depth W1 of the housing. In this case, five vertically long air circulation holes H3 having a width of 20 mm and a height of 40 mm are formed at positions corresponding to the wire insertion holes H1.

そして、図5(A)に示す如く、一側辺LS1及び他側辺LS2の端部から小幅W11(標準:35mm)のコーナー辺1Aを屈曲延出し、コーナー辺1Aの端部には、更に、断面L型のアンカー片1Cを、図6(D)に示す如く、内方に小寸d12(標準:7mm)落ち込ませて延出する。
この場合、アンカー片1Cの上下端は小寸d11(標準:10mm)切落としておく。
そして、各コーナー辺の上下端、及び左側板1Lのコーナー部の上下端には、ねじ孔H2を穿設しておく。
また、電線挿入用孔H1を配置した一側辺LS1は、収納機能を担保するため、適所(標準:各コーナーからL11(40mm)位置の2ヵ所)に、上下に亘る補強リブ1Gを、小寸d15(標準:6mm)の半円突起の形態で形成しておく。
Then, as shown in FIG. 5A, a corner side 1A having a small width W11 (standard: 35 mm) is bent and extended from the ends of the one side LS1 and the other side LS2, and further, As shown in FIG. 6 (D), the anchor piece 1C having an L-shaped section extends inward by a small dimension d12 (standard: 7 mm).
In this case, the upper and lower ends of the anchor piece 1C are cut off by a small dimension d11 (standard: 10 mm).
Then, screw holes H2 are formed in the upper and lower ends of each corner side and the upper and lower ends of the corner portion of the left side plate 1L.
In addition, the one side LS1 in which the wire insertion hole H1 is arranged has small reinforcing ribs 1G extending in the vertical direction at appropriate locations (standard: two locations at L11 (40 mm) from each corner). It is formed in the form of a semicircular protrusion with a dimension d15 (standard: 6 mm).

右側板1Rは、左側板1Lと整合一体化して匡体を形成するものであり、左側板1Lの内面に配置した各種機能機器のメンテナンス時に、取外す蓋板であり、図5(B)に示す如く、断面L型の一側辺RS1と他側辺RS2との屈曲コーナー部を、幅L10(標準:86mm)の傾斜辺1R´として、平滑面に形成し、一側辺RS1の端部及び他側辺RS2の端部は、図5(B)、図6(D)に示す如く、内方に屈曲して、小寸d12(標準:7mm)突出した当接アンカー片1Fを形成し、一側辺RS1及び他側辺RS2の端部の上下にはねじ孔H2を穿設しておく。   The right side plate 1R is aligned and integrated with the left side plate 1L to form a housing. The right side plate 1R is a lid plate to be removed during maintenance of various functional devices arranged on the inner surface of the left side plate 1L, as shown in FIG. As described above, the bent corner portion between the one side RS1 and the other side RS2 of the L-shaped cross section is formed on a smooth surface as an inclined side 1R ′ having a width L10 (standard: 86 mm), and the end of the one side RS1 and As shown in FIGS. 5 (B) and 6 (D), the end of the other side RS2 is bent inward to form a contact anchor piece 1F protruding a small dimension d12 (standard: 7 mm), Screw holes H2 are formed above and below the ends of the one side RS1 and the other side RS2.

上蓋1Uは、下蓋1Dと対向同形状物であり、左側板1Lと右側板1Rとで形成する匡体1の角筒部の上端に嵌合係止するものであって、図5(C)に示す如く、天板1Tは、奥行きW1が160mm、幅L1が180mmで、右側板1Rの対向部では、折曲げ部EPから長さW10(標準:85mm)の位置から、右側板1Rの傾斜辺1R´に対向する長さL10(標準:86mm)の傾斜辺TSを備えた、矩形の一辺を傾斜辺TSとした変形5角形板であって、各辺は、天板1Tから下方へ直角折曲形態の、高さh10(20mm)の立上り片1Pを一体的に備えている。   The upper lid 1U has the same shape as the lower lid 1D and is fitted and locked to the upper end of the rectangular tube portion of the housing 1 formed by the left side plate 1L and the right side plate 1R. ), The top plate 1T has a depth W1 of 160 mm and a width L1 of 180 mm. At the opposite portion of the right side plate 1R, from the position of the length W10 (standard: 85 mm) from the bent portion EP, A deformed pentagonal plate having an inclined side TS having a length L10 (standard: 86 mm) facing the inclined side 1R 'and having one side of the rectangle as the inclined side TS, each side downward from the top plate 1T A rising piece 1P having a height of h10 (20 mm) and having a right-angled bending shape is integrally provided.

即ち、上蓋1Uは、天板1Tと立上り片1Pとの箱蓋形態であり、立上り片1Pの出隅部以外には、立上り片1Pの内面に、突出長d10(10mm)の当接係止片1Vを当接固定し、各当接係止片1Vには、左側板1L及び右側板1Rのねじ孔H2に対応するねじ孔H2を配置しておく。
また、下蓋1Dは、上蓋と面対称の固形状物であって、天板1Tと同形の底板1Bの周囲に、高さh10が20mmの立上り片1Pを配置し、立上り片1Pの出隅部以外には、立上り片1Pの内面に当接係止片1Vを、高さd10(10mm)突出形態に固定し、当接係止片1Vの、左側板1L及び右側板1Rの下端のねじ孔H2の対応位置に、ねじ孔H2を配置したものである。
In other words, the upper lid 1U is a box lid form of the top plate 1T and the rising piece 1P, and is abutting and locking with a protruding length d10 (10 mm) on the inner surface of the rising piece 1P other than the protruding corner of the rising piece 1P. The pieces 1V are abutted and fixed, and screw holes H2 corresponding to the screw holes H2 of the left side plate 1L and the right side plate 1R are arranged in each abutting locking piece 1V.
The lower lid 1D is a solid object symmetrical to the upper lid, and a rising piece 1P having a height h10 of 20 mm is arranged around the bottom plate 1B having the same shape as the top plate 1T. In addition to the portion, the contact locking piece 1V is fixed to the inner surface of the rising piece 1P in a projecting form having a height d10 (10 mm), and the screws at the lower ends of the left side plate 1L and the right side plate 1R of the contact locking piece 1V. Screw holes H2 are arranged at positions corresponding to the holes H2.

即ち、匡体の組立ては、下蓋1D及び上蓋1Uの各立上り片1Pの端縁が、左側板1L及び右側板1Rの上下端縁と衝き合せ形態で、各当接係止片1Vが、左側板1L及び右側板1Rの内面に当接してねじ固定すれば良く、匡体1は、各立上り片1Pと、左側板1L及び右側板1Rとのねじ固定手段で、解体、及び組立てが自在であって、外面を形成する各鋼板が面一に衝き合せで形成出来るものである。   That is, the assembling of the casing is such that the edges of the rising pieces 1P of the lower lid 1D and the upper lid 1U collide with the upper and lower edges of the left side plate 1L and the right side plate 1R, and each contact locking piece 1V is It is only necessary to abut on the inner surfaces of the left side plate 1L and the right side plate 1R and to fix the screws. The housing 1 can be disassembled and assembled by screw fixing means of each rising piece 1P, the left side plate 1L and the right side plate 1R. And each steel plate which forms an outer surface can be formed in a flush manner.

〔空気分離圧力タンク2(図7)〕
図7(A)は、空気分離圧力タンク2の全体斜視図であって、図7(B)は、(A)の矢印B視前面図、図7(C)は、(A)のC−C線縦断面図、図7(D)は、空気分離圧力タンク2の縦配置状態説明図である。
空気分離圧力タンク2は、ヒーターユニットボックス1の温水循環経路内に配置して、従来例1(図11)の膨張タンク、エアセパレータ、水抜き弁、及び安全逃し弁を不要とする新規なタンクであり、1kw暖房用タンクの実施例に就いて説明する。
[Air separation pressure tank 2 (Fig. 7)]
7A is an overall perspective view of the air separation pressure tank 2, FIG. 7B is a front view as viewed from the arrow B in FIG. 7A, and FIG. 7C is C− in FIG. FIG. 7D is a longitudinal sectional view illustrating the air separation pressure tank 2.
The air separation pressure tank 2 is arranged in the warm water circulation path of the heater unit box 1 and is a novel tank that does not require the expansion tank, air separator, drain valve, and safety relief valve of the conventional example 1 (FIG. 11). An embodiment of a 1 kW heating tank will be described.

空気分離圧力タンク2は、一般肉厚1.5mmの半透明プラスチック樹脂成形品であり、構造は、図7(C)に示す如く、下部が、長さ(L2)140mm、高さ(h3)55mm、幅(W2)が50mmの箱型形状であり、上部は、上辺2Tの幅(W3)が38mm、長さ(L3)が70mm、高さ(h4)が30mmの裁頭角錐形状で、対向する前辺2F、後辺2Bには、下端から上方30mm(d5)で、幅W2の中央位置に、上辺2Tには、幅W3の中央で、後辺2Bより55mm(L5)の位置に、おのおの、外径13mmで肉厚0.5mmの接続口J1,J2,J3を配置したものである。   The air separation pressure tank 2 is a semi-transparent plastic resin molded product having a general wall thickness of 1.5 mm. The structure is as shown in FIG. 7C. The lower part has a length (L2) of 140 mm and a height (h3). It has a box shape with a width of 55 mm and a width (W2) of 50 mm, and the upper part has a truncated pyramid shape with a width (W3) of the upper side 2T of 38 mm, a length (L3) of 70 mm, and a height (h4) of 30 mm. The opposing front side 2F and rear side 2B are 30 mm (d5) upward from the lower end, at the center position of the width W2, and the upper side 2T is at the center of the width W3, at a position 55 mm (L5) from the rear side 2B. The connection ports J1, J2 and J3 having an outer diameter of 13 mm and a wall thickness of 0.5 mm are arranged.

そして、各接続口J1,J2,J3は、ゴムパイプ5A、又はゴムキャップ2Cの取付けを確実とするため、幅が1mmで突出高さが0.5mmの突起2Gを、6mm間隔で2ヵ所配置する。
また、図7(C)に示す如く、タンク2内には、左側辺2Lと右側辺2Rとに、差し渡し状に前側羽根板2Aと後側羽根板2A´とを配置する。
In each connection port J1, J2, J3, two projections 2G having a width of 1 mm and a projection height of 0.5 mm are arranged at intervals of 6 mm in order to ensure attachment of the rubber pipe 5A or the rubber cap 2C. .
Further, as shown in FIG. 7C, in the tank 2, a front blade 2A and a rear blade 2A ′ are arranged in a passing manner on the left side 2L and the right side 2R.

前側の羽根板2Aは、幅W5が35mm、厚さ6mmで、後方に30°傾斜上昇する形態に、且つ、前端が、前辺2Fから距離(L6)25mmで、下辺2Dから高さ(h5)が20mmに配置し、後側羽根板2A´は、幅W6が30mm、厚さ6mmで後方に30°傾斜上昇する形態に、前端が、後辺2Bから距離(L5)55mmで、下辺2Dから高さ(h6)が35mmで配置し、タンク2内の容量を0.5Lとしたものである。   The front slat 2A has a width W5 of 35 mm, a thickness of 6 mm, and a configuration in which the rear end is inclined 30 ° upward, the front end is a distance (L6) 25 mm from the front side 2F, and the height (h5) from the lower side 2D. ) Is arranged at 20 mm, and the rear blade 2A ′ has a width W6 of 30 mm and a thickness of 6 mm, and is inclined upward by 30 °, the front end is a distance (L5) 55 mm from the rear side 2B, and the lower side 2D The height (h6) is 35 mm and the capacity in the tank 2 is 0.5L.

従って、該空気分離圧力タンク2は、横使用時は、図7(C)の如く、常温(15℃)水の状態の水位wL、水容量0.28L(リットル)、空気量(空間容積)0.22Lで、前辺接続口J1から流入水Finが流速0.885m/sで流入し、前側羽根板2A下側で、流速0.118m/sの遅い流れF2となり、羽根板2Aの上側の流れF1は、下側流れF2より更に低い流速となり、水と空気は分離して、空気は上部空気域Zaに至る。 Accordingly, when the air separation pressure tank 2 is used sideways, as shown in FIG. 7C, the water level wL 1 in the normal temperature (15 ° C.) water state, the water capacity 0.28 L (liter), the air amount (space volume) ) At 0.22 L, inflow water Fin flows in from the front side connection port J1 at a flow velocity of 0.885 m / s, and becomes a slow flow F2 having a flow velocity of 0.118 m / s below the front blade plate 2A. The upper flow F1 has a lower flow rate than the lower flow F2, the water and air are separated, and the air reaches the upper air zone Za.

また、前側羽根板2Aで未分離の空気は、後側の羽根板2A´の下側の流れF4が0.06m/sと低速であり、循環水は、2枚の羽根板2A,2A´がF1,F2,F3,F3の低速流に分流撹拌することで、水中の空気を完全に分離する。
尚、高温(80℃)で膨張した循環水の水位はwLに至り、上辺の接続口J3をゴムキャップ2Cで閉止して運転するため、空気域Zaは、許容圧力下の圧力空気となる。
Further, the unseparated air at the front blade 2A has a low flow F4 of 0.06 m / s below the rear blade 2A ', and the circulating water is two blades 2A, 2A'. However, the water in the water is completely separated by agitating the flow into the low-speed flow of F1, F2, F3, and F3.
The water level of the circulating water expanded at a high temperature (80 ° C.) reaches wL 2 , and the upper side connection port J3 is closed with the rubber cap 2C, so that the air region Za becomes pressure air under the allowable pressure. .

また、タンク2は、縦使用時は、図7(D)の如く、前辺2Fを上側にして配置し、上辺2Tの接続口J3から流入水Finが流入して後辺2Bの接続口J2から流出水Foutとなり、常温時、即ち運転開始時の水位はwLであって、内容量0.5Lのタンク2は、水容量0.19L、空間容積(空気量)0.31Lで、暖房加熱温度80℃に達すれば、水位はwLに至る。
そして、0.885m/sの流入水Finは、タンク2内で急激に流速低下を生じて後側羽根板2A´に当り、羽根板2A´に上昇案内される流れF1が前側羽根板2Aの表流F3、裏流F4となり、下降流F2と共に、低流速での撹拌分流とすることによって空気を分離し、分離空気は、空気域Zaの圧力空気(標準:0.04Mpa以下)となる。
When the tank 2 is used vertically, as shown in FIG. 7D, the tank 2 is arranged with the front side 2F facing upward, and the inflow water Fin flows in from the connection port J3 of the upper side 2T, and the connection port J2 of the rear side 2B. The water level at the normal temperature, that is, at the start of operation is wL 1 and the tank 2 having an internal capacity of 0.5 L has a water capacity of 0.19 L and a space volume (air volume) of 0.31 L, and is heated. When the heating temperature reaches 80 ° C., the water level reaches wL 2 .
Then, the inflowing water Fin of 0.885 m / s abruptly decreases in flow velocity in the tank 2 and hits the rear blade 2A ′, and the flow F1 that is guided upward to the blade 2A ′ is generated by the front blade 2A. It becomes surface flow F3 and back flow F4, and separates the air by making it a stirring and diversion at a low flow rate together with the downward flow F2, and the separation air becomes pressure air in the air region Za (standard: 0.04 Mpa or less).

〔循環ポンプ3(図8)〕
循環ポンプ3は、慣用ポンプで、ヒーターユニットボックス1の下蓋1Dに配置出来るものであれば良く、慣用の樹脂製電磁ポンプを採用する。
樹脂製電磁ポンプは、安価、且つ軽量で、運搬取付け作業性も良く、騒音も38db以下と静かである、三相電気(株)製の、商品番号PMD−141B(単相100V用)、又は商品番号PMD−142BSG(単相200V用)を採用すれば良い。
[Circulating pump 3 (FIG. 8)]
The circulation pump 3 may be a conventional pump that can be disposed on the lower lid 1D of the heater unit box 1, and employs a conventional resin electromagnetic pump.
The resin electromagnetic pump is inexpensive, lightweight, has good transport and installation workability, and has a quiet noise of 38 db or less, manufactured by Three Phase Electric Co., Ltd., product number PMD-141B (for single phase 100V), or Product number PMD-142BSG (for single phase 200V) may be employed.

〔パイプヒーター4(図8)〕
パイプヒーター4は、ステンレスパイプに絶縁層、導電層、断熱絶縁層を溶射形成し、30w/cmの高電力密度で、熱効率95%の省エネルギー型である、熱匠(株)製のSCヒーター(商品名)を採用すれば良い。
1本が1kwの該パイプヒーター4は、外径が15.88mm、長さが280mmで肉厚2mmのパイプ形状で、両端の外周をサンドブラスト処理で粗面としたものであり、また、暖房能力3kwとする場合には、3本採用すれば良い。
そして、肉厚20mmの保温材をパイプ外周に被覆すれば、発熱効果が向上する。
[Pipe heater 4 (Fig. 8)]
The pipe heater 4 is an SC heater manufactured by Thermal Engineering Co., Ltd., which is an energy-saving type having a high power density of 30 w / cm 2 and a thermal efficiency of 95% by thermally spraying an insulating layer, a conductive layer, and a heat insulating insulating layer on a stainless pipe. (Product name) may be adopted.
Each pipe heater 4 of 1 kw has a pipe shape with an outer diameter of 15.88 mm, a length of 280 mm and a wall thickness of 2 mm, and the outer periphery of both ends is roughened by sandblasting, and the heating capacity If it is 3 kw, three may be employed.
Then, if the heat insulating material having a thickness of 20 mm is coated on the outer periphery of the pipe, the heat generation effect is improved.

〔配管用パイプ5A(図9)〕
配管用パイプ5Aは、ヒーターユニットボックス1内の流水経路を形成するもので、耐久性、耐熱性、耐寒性、耐溶剤性に優れ、軽量、且つ可撓性がある、慣用の、肉厚が3mmで内径14mmのエチレン−プロピレンゴム(EPDM)のゴムパイプを採用する。
[Pipe 5A (Fig. 9)]
The pipe 5A for piping forms a flowing water path in the heater unit box 1 and is excellent in durability, heat resistance, cold resistance, solvent resistance, light weight and flexibility, and has a conventional thickness. An ethylene-propylene rubber (EPDM) rubber pipe with a diameter of 3 mm and an inner diameter of 14 mm is employed.

〔水張り継手6(図9)〕
図9(A)は、水張り継手6の説明図であって、本発明用に開発した新規な継手金具である。
水張り継手6は、図9(A)に示す如く、T字形状の砲金製のパイプ部材であり、直線部6Eは、長さL6が97mm、外径R6が13.5mmで、両端外周を、ゴムパイプ5A接続用の、12mm長の接続部6Dとし、直線部6Eの中央から、外径が13.5mm、長さW6が50mmで、直線部6Eの水路を開閉する開閉弁Hbを備えたパイプ形状の分岐部6Cを突出し、分岐部6Cの左右に、おのおの23mmの位置には、把み治具(パイプレンチ)を止着する幅9mmの水平辺Psを対辺で備え、且つ、ねじ挿入用孔H6を備えたユニオン部6Bを、直線部6Eから、分岐部6Cと同方向に、19mm突出させたものである。
[Water-filled joint 6 (Fig. 9)]
FIG. 9 (A) is an explanatory view of the water-filled joint 6 and is a new joint fitting developed for the present invention.
The water-filled joint 6 is a T-shaped gunmetal pipe member as shown in FIG. 9A, and the straight portion 6E has a length L6 of 97 mm, an outer diameter R6 of 13.5 mm, and outer circumferences at both ends. A 12 mm long connecting portion 6D for connecting the rubber pipe 5A, a pipe provided with an opening / closing valve Hb that opens and closes the water channel of the straight portion 6E, having an outer diameter of 13.5 mm and a length W6 of 50 mm from the center of the straight portion 6E. The shape branch part 6C protrudes, and on the left and right sides of the branch part 6C, at a position of 23 mm, a horizontal side Ps with a width of 9 mm for fixing a gripping jig (pipe wrench) is provided on the opposite side, and for screw insertion The union part 6B provided with the hole H6 is protruded 19 mm from the straight part 6E in the same direction as the branch part 6C.

そして、分岐部6Cの先端には、開閉弁Hbを開閉操作するための、十字溝を備えた回転面(図示せず)を配置して、十字ドライバーで回転面を回転すれば、横断面三角形状の弁体(開閉弁Hb)が前後移動して、直線部6Eの水路を開閉するものである。
従って、水張り作業は、図9(B)に示す如く、ユニオン部6Bのねじ挿入用孔H6に、それ自体慣用の、先端にホース接続用のねじ挿入用孔Hcを備えたボール弁6A,6A´を螺合連結して、分岐部6Cを閉止し、ボール弁6Aをねじ挿入用孔Hcを介して耐圧ホース10Cで、水張り用の圧送ポンプユニット10Aの送水用接続具10Dと連通し、ボール弁6A´をねじ挿入用孔Hcを介して透明ホース10Bで、水を張った圧送ポンプユニット10Aの受水用接続具10Eと連通して、循環経路内に水を充填し、放熱器8の上端横パイプ8Aに残留する空気を、ドライバー10Fによる空気抜き弁20の操作で排出し、所定圧の下に水を充填した後、分岐部6Cの弁体を開、ボール弁6A,6A´を閉とすれば実施出来る。
Then, a rotation surface (not shown) having a cross groove for opening / closing the opening / closing valve Hb is arranged at the tip of the branch portion 6C, and if the rotation surface is rotated by a cross driver, the cross section is triangular. The shaped valve body (open / close valve Hb) moves back and forth to open and close the water channel of the straight portion 6E.
Accordingly, in the water filling operation, as shown in FIG. 9B, ball valves 6A and 6A each having a screw insertion hole Hc commonly used in the screw insertion hole H6 of the union portion 6B and a hose connection screw insertion hole Hc at the tip. ′ Are screwed and connected, the branch portion 6C is closed, and the ball valve 6A is communicated with the water supply connector 10D of the water filling pressure pump unit 10A through the screw insertion hole Hc via the pressure hose 10C. The valve 6A ′ is communicated with the water receiving connector 10E of the pumping pump unit 10A filled with water with the transparent hose 10B through the screw insertion hole Hc, and the circulation path is filled with water. The air remaining in the upper end horizontal pipe 8A is discharged by operating the air vent valve 20 by the driver 10F, and after filling with water under a predetermined pressure, the valve body of the branch portion 6C is opened, and the ball valves 6A and 6A ′ are closed. If so, it can be implemented.

〔ボール弁6A,6A´(図9)〕
ボール弁6A,6A´は、ヒーターユニットボックス1内に配置する水経路の開閉弁であって、円筒部に径3mmの開閉用孔Haを備え、該孔Haに六角レンチを挿入して弁の開閉を行うもので、長さ29.5mmのパイプ形状で、一方の端部に径12mmのねじ部を備える、バロフイック社(デンマーク)のザルホ型ボール弁を採用する。
[Ball valves 6A, 6A '(FIG. 9)]
The ball valves 6A and 6A ′ are water path opening / closing valves arranged in the heater unit box 1, and are provided with an opening / closing hole Ha having a diameter of 3 mm in the cylindrical portion, and a hexagonal wrench is inserted into the hole Ha. A Zalho ball valve from Valofick (Denmark), which opens and closes and has a pipe shape of 29.5 mm in length and has a threaded part with a diameter of 12 mm at one end.

〔チーズ継手7(図8)〕
チーズ継手7は、ヒーターユニットボックス1内での水経路の分岐接続に用いるもので、T字形状で、三方より配管を接続することが出来る継手金具であり、径26mmで長さが46mmの、円筒部の長さ方向中央から、継ぎ口が直交して9mm突出した、慣用のT型チーズ継手7を採用する。
[Cheese joint 7 (FIG. 8)]
The cheese joint 7 is used for branch connection of the water path in the heater unit box 1 and is a T-shaped joint metal fitting that can connect pipes from three sides, having a diameter of 26 mm and a length of 46 mm. A conventional T-type cheese joint 7 having a joint projecting 9 mm perpendicularly from the longitudinal center of the cylindrical portion is employed.

〔放熱器(図2、図3)〕
放熱器8は、加熱温水を循環させる多数のパイプを面状に一体化した放熱パネルであって、図2(A)は、第1放熱パネル81と第2放熱パネル82とを一体化して枠組みFを付加した放熱器の側面図、図2(B)は放熱器の一部切欠正面図、図2(C)は縦パイプ8Bの配置状態説明図である。
また、図3は、第1放熱パネル81と第2放熱パネル82とを一体化した放熱器の作用説明図であって、(A)は第1放熱パネル81の正面図、(B)は放熱器の左側面図、(C)は放熱器の右側面図、(D)は第2放熱パネル82の正面図である。
[Heatsink (Figures 2 and 3)]
The radiator 8 is a radiator panel in which a large number of pipes for circulating heated hot water are integrated into a planar shape. FIG. 2A shows a framework in which the first radiator panel 81 and the second radiator panel 82 are integrated. 2B is a partially cutaway front view of the radiator, and FIG. 2C is an explanatory view of the arrangement state of the vertical pipe 8B.
FIG. 3 is an explanatory view of the function of the radiator in which the first heat radiating panel 81 and the second heat radiating panel 82 are integrated. FIG. 3A is a front view of the first heat radiating panel 81, and FIG. (C) is a right side view of a radiator, (D) is a front view of the 2nd heat radiating panel 82. FIG.

図2及び図3に示す如く、第1放熱パネル81と第2放熱パネル82とは、共に、同長の細い縦パイプ8B群を、上下端の大径の横パイプ8A間に並列縦設一体化連通したものであり、第1放熱パネル81と第2放熱パネル82とは、図2(C)に示す如く、縦パイプ8B群が相互にずれた形態、即ち、放熱器8を前面から見た場合に、前側の放熱パネル81の各縦パイプ8B群の間に、後側の第2放熱パネル82の各縦パイプ8B群が位置する形態に一体化したものである。
放熱器8の上下端に配置する横パイプ8Aは、外径27mm、肉厚5mmであり、縦パイプ8Bは、外径13mm、肉厚1.6mmであり、横パイプ8Aも縦パイプ8Bも、共に、ポリプロピレン、ランダム、コポリマー樹脂(PP−R樹脂)であり、パイプ8A,8Bは、顔料混入による耐候性劣化を避け、且つ露出する放熱面に意匠効果を付与するため、共に、表面が0.4mm厚の顔料混入の塗膜層となるように2層成形したものである。
As shown in FIGS. 2 and 3, both the first heat radiating panel 81 and the second heat radiating panel 82 are formed by arranging a group of thin vertical pipes 8B having the same length in parallel and vertically between large diameter horizontal pipes 8A at the upper and lower ends. As shown in FIG. 2C, the first heat radiating panel 81 and the second heat radiating panel 82 have a configuration in which the vertical pipes 8B are displaced from each other, that is, when the heat radiator 8 is viewed from the front. In this case, each vertical pipe 8B group of the rear second heat radiation panel 82 is integrated between each vertical pipe 8B group of the front heat radiation panel 81.
The horizontal pipe 8A arranged at the upper and lower ends of the radiator 8 has an outer diameter of 27 mm and a wall thickness of 5 mm, and the vertical pipe 8B has an outer diameter of 13 mm and a wall thickness of 1.6 mm. Both the horizontal pipe 8A and the vertical pipe 8B are The pipes 8A and 8B are both polypropylene, random, and copolymer resin (PP-R resin), and the surfaces of the pipes 8A and 8B are 0 in order to avoid deterioration in weather resistance due to pigment mixing and to give a design effect to the exposed heat radiation surface. Two layers were formed so as to form a coating film layer containing a pigment with a thickness of 4 mm.

縦パイプ8Bと横パイプ8Aの長さは、放熱器の能力に応じて、適当に選択決定するが、3kwの電気温水循環暖房システムに採用する放熱器8にあっては、横パイプ8Aの長さL8´が1730mm、縦パイプ8Bの長さh8´が450mmで、各縦パイプ8B群を、各パイプ間隔gBが7mmで上下横パイプ8Aと融着接合して連通した。
そして、第1放熱パネル81と第2放熱パネル82との一体化は、図3に示す如く、パネル面の対向面間隔gpが18.5mmで、上下両端位置で各横パイプ8Aを、右側の上下端及び左側の下端をスペーサーパイプ8Dで一体化し、左端の上側だけ連通パイプ8Cで、連通形態一体化した。
The lengths of the vertical pipe 8B and the horizontal pipe 8A are appropriately selected and determined according to the capability of the radiator, but in the radiator 8 employed in the 3 kW electric hot water circulation heating system, the length of the horizontal pipe 8A is determined. The length L8 ′ is 1730 mm, the length h8 ′ of the vertical pipe 8B is 450 mm, and each vertical pipe 8B group is fused and joined to the upper and lower horizontal pipes 8A with each pipe interval gB being 7 mm.
Then, as shown in FIG. 3, the first heat radiating panel 81 and the second heat radiating panel 82 are integrated with each other so that the opposing surface gap gp of the panel surface is 18.5 mm, and the horizontal pipes 8A are connected to the right and left ends. The upper and lower ends and the lower left end were integrated with the spacer pipe 8D, and the communication form was integrated with the communication pipe 8C only on the upper side of the left end.

そして、各横パイプ8Aの両端部は閉止板8Fで閉止し、第1放熱パネル81の下端横パイプ8Aの他端(右端)には、温水供給口8Sを、第2放熱パネル82の下端横パイプ8Aの他端(右端)には温水排出口8Rを付設し、第2放熱パネル82の、上端横パイプ8Aの一端(左端)、及び下端横パイプ8Aの他端(右端)には、閉止板8Fの内側に、縦パイプ8Bの1本を閉止する閉止板8Fを配置した。   Then, both end portions of each horizontal pipe 8A are closed by a closing plate 8F. A hot water supply port 8S is provided at the other end (right end) of the lower end horizontal pipe 8A of the first heat radiating panel 81 and a lower end side of the second heat radiating panel 82. The other end (right end) of the pipe 8A is provided with a hot water discharge port 8R, and the second heat radiating panel 82 is closed at one end (left end) of the upper end horizontal pipe 8A and the other end (right end) of the lower end horizontal pipe 8A. A closing plate 8F that closes one of the vertical pipes 8B is disposed inside the plate 8F.

従って、放熱器8は、図3に示す如く、第1放熱パネル81の下端の温水供給口8Sからの流水f1は、下端横パイプ8A内の流水f2→上端横パイプ8Aの上昇流水f3→上端横パイプ8A内の流水f4→連通パイプ8C内の流水f5→第2放熱パネル82の一端(左端)の縦パイプ8B内の流水f6→下端横パイプ8A内の流水f7→下端横パイプ8Aから上端横パイプ8Aへの流水f8→上端横パイプ8A内の流水f9→他端(右端)の縦パイプ8B内の流水f10→温水排出口8Rからの流出水f11、の経路で、第1放熱パネル81の右側下端の温水供給口8Sから、第2放熱パネル82の右側下端の温水排出口8Rに温水循環出来る。   Accordingly, in the radiator 8, as shown in FIG. 3, the flowing water f1 from the hot water supply port 8S at the lower end of the first heat radiating panel 81 is the flowing water f2 in the lower end horizontal pipe 8A → the rising flowing water f3 in the upper end horizontal pipe 8A → the upper end. Flowing water f4 in the horizontal pipe 8A → flowing water f5 in the communication pipe 8C → flowing water f6 in the vertical pipe 8B at one end (left end) of the second heat radiating panel 82 → flowing water f7 in the lower end horizontal pipe 8A → upper end from the lower end horizontal pipe 8A. The first heat radiating panel 81 is a path of flowing water f8 to the horizontal pipe 8A → flowing water f9 in the upper end horizontal pipe 8A → flowing water f10 in the vertical pipe 8B at the other end (right end) → outflowed water f11 from the hot water discharge port 8R. The hot water can be circulated from the hot water supply port 8 </ b> S at the lower right end of the second heat discharge panel to the hot water discharge port 8 </ b> R at the lower right end of the second heat radiating panel 82.

〔空気抜き弁20(図4)〕
また、第1放熱パネル81及び第2放熱パネル82の上端横パイプ8Aの一端(左端)では、温水経路内を上昇して上端横パイプ8Aの内面上部に滞留する空気を排出させる、新規な空気抜き弁20を配置した。
図4(A)は、空気抜き弁20の配置状態説明用断面図であり、(B)は分解斜視図である。
空気抜き弁20は、横パイプ8Aの端部を閉止する径7mmの空気抜き孔H8を上部に備えた閉止板8Fと、中央にねじ孔Heを備えたステンレス製の矩形座金20Eと、外周面に切れ目があり、中央にねじ挿入用孔Hiを備えた外径12.8mmのばね座金20S(JISB1251)と、大径(27mm)の基部20Bに小径(13mm)の突出部20Cを付設し、中心に径7mmのねじ挿入用孔Hfを備えたキャップ20Aと、慣用の径13mmの水道用パッキン20Dと、頭部にドライバー操作用の十字状溝を備えた径5mmのステンレス製ねじ20Nとで構成する。
[Air vent valve 20 (FIG. 4)]
In addition, at one end (left end) of the upper end horizontal pipe 8A of the first heat radiating panel 81 and the second heat radiating panel 82, a novel air vent that ascends in the hot water path and discharges air staying in the upper part of the inner surface of the upper end horizontal pipe 8A. Valve 20 was placed.
4A is a sectional view for explaining the arrangement state of the air vent valve 20, and FIG. 4B is an exploded perspective view.
The air vent valve 20 includes a closing plate 8F having an air vent hole H8 having a diameter of 7 mm for closing the end of the horizontal pipe 8A, a stainless steel rectangular washer 20E having a screw hole He at the center, and a cut on the outer peripheral surface. A spring washer 20S (JISB1251) with an outer diameter of 12.8 mm provided with a screw insertion hole Hi at the center, and a small diameter (13 mm) protrusion 20C attached to a base 20B with a large diameter (27 mm). A cap 20A having a screw insertion hole Hf having a diameter of 7 mm, a conventional water packing 20D having a diameter of 13 mm, and a stainless steel screw 20N having a diameter of 5 mm having a cross-shaped groove for driver operation on the head. .

そして、空気抜き弁20の上端横パイプ8Aへの取付構造は、図4(A)に示す如く、上部に空気抜き孔H8を備えた閉止板8Fが横パイプ8Aの端部を閉止し、閉止板8Fの外側に、キャップ20Aの大径基部20Bが、空気抜き孔H8がキャップ20Aの内部と連通する形態で固着し、キャップ20Aの外面からねじ20Nが、キャップ20Aの内部に座金20Eを、突出部20Cの外面に水道用パッキン20Dを介して、キャップ20Aに螺入したものである。   And, as shown in FIG. 4 (A), the air release valve 20 is attached to the upper end horizontal pipe 8A by a closing plate 8F having an air releasing hole H8 in the upper portion to close the end of the horizontal pipe 8A. The large diameter base portion 20B of the cap 20A is fixed to the outside of the cap 20A in such a manner that the air vent hole H8 communicates with the inside of the cap 20A, the screw 20N from the outer surface of the cap 20A, the washer 20E inside the cap 20A, and the protruding portion 20C. Is screwed into the cap 20A via the water packing 20D.

従って、循環システム内への水の充填時に、システム内の最頂部、即ち、放熱パネル81,82の上端横パイプ8Aの上方に集合したシステム内の滞留空気は、図4(A)に示す如く、上接合具16のドライバー挿入用孔H16を介して、外部から十字ドライバーでねじ20Nを回動弛緩して、ばね座金20Sによって座金20Eとキャップ内面との間に隙間を形成すれば、空気抜き孔H8→キャップ20A内面と、ばね座金20S、座金20Eとの隙間→キャップ20Aのねじ挿入用孔Hfとねじ20Nとの隙間→水道用パッキン20Dとねじ20N頭部との隙間、の経路で、放熱パネル81,82内から滞留空気のシステム外への放出が可能である。
この場合、閉止板8Fの空気抜き孔H8からは、空気と共に水も流出するが、キャップ20A内の水は、ねじ挿入用孔Hfのレベルより水位が上昇することなく、キャップ20A内の空気がねじ挿入用孔Hfの上部から排出され、キャップ20A内で、ねじ挿入用孔Hfの下側に水が残留しても、何ら支障ない。
Therefore, when water is filled into the circulation system, the top air in the system, that is, the accumulated air in the system gathered above the upper side horizontal pipe 8A of the heat radiating panels 81 and 82 is as shown in FIG. If the screw 20N is rotated and relaxed by a cross driver from the outside through the driver insertion hole H16 of the upper connector 16, and a gap is formed between the washer 20E and the cap inner surface by the spring washer 20S, an air vent hole is obtained. H8 → Gap between the inner surface of cap 20A and spring washer 20S, washer 20E → Gap between screw insertion hole Hf of cap 20A and screw 20N → Gap between water packing 20D and screw 20N head It is possible to release stagnant air from the panels 81 and 82 to the outside of the system.
In this case, water also flows out from the air vent hole H8 of the closing plate 8F, but the water in the cap 20A does not rise from the level of the screw insertion hole Hf, and the air in the cap 20A is screwed. Even if water is discharged from the upper portion of the insertion hole Hf and remains below the screw insertion hole Hf in the cap 20A, there is no problem.

〔ヒーターユニットボックス内への機器の組込み(図8、図9)〕
ヒーターユニットボックス1内への機器類の組込みは、組立工場内で行うもので、例えば、図8に示す、縦型ヒーターユニットボックス1の場合は、左側板1Lと下蓋1Dとを、左側板1Lの下端と下蓋1Dの立上り片1Pとを上下に衝き合せて、当接係止片1Vと左側板1L下端とをねじ孔H2を介してねじ固定し、下蓋1Dの底板1Bに、3mm厚、50mm幅の平鋼板の架台11を載置敷設し、循環ポンプ3のスタンド3Sを架台11にボルト固定して循環ポンプ3を配置する。
[Incorporation of equipment into the heater unit box (Figs. 8 and 9)]
For example, in the case of the vertical heater unit box 1 shown in FIG. 8, the left side plate 1L and the lower lid 1D are connected to the left side plate. The lower end of 1L and the rising piece 1P of the lower lid 1D collide with each other up and down, and the abutment locking piece 1V and the lower end of the left side plate 1L are screwed through the screw holes H2, and the bottom plate 1B of the lower lid 1D is fixed to the bottom plate 1B. A flat steel plate 11 having a thickness of 3 mm and a width of 50 mm is placed and laid. The stand 3S of the circulation pump 3 is bolted to the stand 11 and the circulation pump 3 is arranged.

そして、補強リブ1Gを備えた左側板1Lの内面に、厚さ1.6mmの鋼板を折曲げた、慣用のハット型鋼(図示せず)を、適宜長さ、適宜高さで固定し、該ハット型鋼から鋼製支持材(図示せず)を持ち出して、空気分離圧力タンク2、補助タンク2´、及び3列のパイプヒーター4を支持固定し、ゴムパイプ5A及びホースバンド5Bを用いて、循環ポンプ3の回転継ぎ部3Fとパイプヒーター4とを接続し、パイプヒーター4間も接続し、図8(A)に示す如く、ヒーターユニットボックス1内には、戻り管Rから循環ポンプ3→パイプヒーター4→空気分離圧力タンク2→補助タンク2´→往き管Sの流入経路を形成する。   Then, on the inner surface of the left side plate 1L provided with the reinforcing ribs 1G, a conventional hat-shaped steel (not shown) obtained by bending a steel plate having a thickness of 1.6 mm is fixed at an appropriate length and an appropriate height, A steel support (not shown) is taken out from the hat-shaped steel, and the air separation pressure tank 2, the auxiliary tank 2 ', and the three rows of pipe heaters 4 are supported and fixed, and circulated using the rubber pipe 5A and the hose band 5B. The rotary joint 3F of the pump 3 and the pipe heater 4 are connected, and the pipe heaters 4 are also connected. As shown in FIG. 8A, in the heater unit box 1, the circulation pump 3 → the pipe is connected from the return pipe R. An inflow path of the heater 4 → the air separation pressure tank 2 → the auxiliary tank 2 ′ → the forward pipe S is formed.

尚、空気分離圧力タンク2及び補助タンク2´は、共に、同一タンクであって、図8(C),(D)に示す如く、上辺2Tが側面となる縦型に固定し、主タンク(空気分離圧力タンク)2の側面に位置する上辺2Tにの接続口J3をパイプヒーター4に接続し、後辺2Bの接続口J2をチーズ継手7に接続して、前辺2Fの接続口J1をキャップ2Cで閉止する。
この場合、図9(B)に示す如く、空気分離圧力タンク(主タンク)2の下方のパイプ配管P6には、T字型のチーズ継手7を接続し、チーズ継手7の下にはボール弁6A,6A´を備えた、新規な水張り継手6を配置し、水張り継手6から配管P7で放熱器8に接続する。
The air separation pressure tank 2 and the auxiliary tank 2 ′ are both the same tank, and as shown in FIGS. 8 (C) and (D), the upper side 2T is fixed to the vertical type as the side surface, and the main tank ( The connection port J3 to the upper side 2T located on the side surface of the air separation pressure tank 2 is connected to the pipe heater 4, the connection port J2 of the rear side 2B is connected to the cheese joint 7, and the connection port J1 of the front side 2F is Close with cap 2C.
In this case, as shown in FIG. 9B, a T-shaped cheese joint 7 is connected to the pipe piping P6 below the air separation pressure tank (main tank) 2, and a ball valve is located under the cheese joint 7. A new water-filled joint 6 provided with 6A and 6A ′ is arranged, and the water-filled joint 6 is connected to the radiator 8 by a pipe P7.

また、チーズ継手7からは、枝管P6´を水平に延出し、枝管P6´の屈曲上端には、補助タンク2´の下面に位置する接続口J1を接続する。
即ち、補助タンク2´は、下側に位置する前辺2Fの接続口J1とチーズ継手7とを枝管P6´を介して接続し、上側に位置する後辺2Bの接続口J2及び側面に位置する上辺2Tの接続口J3をキャップ2Cで閉止して、補助タンク2´を空気分離圧力タンク2から放熱器8への循環システム経路内に配置して、水温上昇時の水分子活動によって増大するシステム内圧力を吸収する。
Further, the branch pipe P6 ′ extends horizontally from the cheese joint 7, and the connection port J1 located on the lower surface of the auxiliary tank 2 ′ is connected to the bent upper end of the branch pipe P6 ′.
That is, the auxiliary tank 2 ′ connects the lower side connection port J <b> 1 of the front side 2 </ b> F and the cheese joint 7 via the branch pipe P <b> 6 ′, and connects the upper side of the connection port J <b> 2 of the rear side 2 </ b> B and the side surface. The connecting port J3 on the upper side 2T is closed with the cap 2C, and the auxiliary tank 2 'is disposed in the circulation system path from the air separation pressure tank 2 to the radiator 8, and is increased by water molecule activity when the water temperature rises. Absorb the pressure in the system.

次いで、上蓋1Uの上面の段差d9内に操作パネル9Bを配置し、操作パネル9Bに整合して基盤9Nを配置し、基盤9Nから、機器類の隙間を利用して、循環ポンプ3、パイプヒーター4、予め配管P5経路内に配置したサーモスタット9S等へ、電線9Vを配線する。
そして、電源9Mまでの適宜長さの電線9V、及びヒーターユニットボックス1外に配置する電線9Vを備えた温度センサー9Tを、それぞれ、ヒーターユニットボックス1内の適宜位置に配置する。
そして、一体化した左側板1Lと下蓋1Dに、上蓋1U及び右側板1Rをねじ固定すれば、ヒーターユニットボックス1となる。
Next, the operation panel 9B is disposed in the step d9 on the upper surface of the upper lid 1U, the base 9N is disposed in alignment with the operation panel 9B, and the circulation pump 3 and the pipe heater are utilized from the base 9N using the gaps of the devices. 4. Wire the electric wire 9V to the thermostat 9S or the like previously arranged in the pipe P5 route.
And the temperature sensor 9T provided with the electric wire 9V of the appropriate length to the power supply 9M and the electric wire 9V arrange | positioned out of the heater unit box 1 is arrange | positioned in the appropriate position in the heater unit box 1, respectively.
And if the upper lid 1U and the right side plate 1R are screwed to the integrated left side plate 1L and lower lid 1D, the heater unit box 1 is obtained.

勿論、出荷前には、工場内で、往き管S及び戻り管Rの端部を接続金具で連結し、ボール弁6A´を閉、分岐管6Cを開として、ボール弁6Aから水を流入し、電源9Mに通電して、循環ポンプ3及びパイプヒーター4を作動し、ボール弁6Aから排水してシステム内の空気抜きを行い、温水温度を上昇させて、空気分離圧力タンク2、補助タンク2´に負荷を与えて、漏水、及び機器類の異常ナシを確認の上、出荷する。   Of course, before shipment, the ends of the forward pipe S and the return pipe R are connected with connecting fittings in the factory, the ball valve 6A 'is closed, the branch pipe 6C is opened, and water flows in from the ball valve 6A. The power supply 9M is energized, the circulation pump 3 and the pipe heater 4 are operated, the ball valve 6A is drained, the system is vented, the hot water temperature is raised, the air separation pressure tank 2, the auxiliary tank 2 ' The product is shipped after checking for water leakage and abnormal pears.

〔枠組みF(図1、図2)〕
図1は、放熱器1に枠組みを付加し、ヒーターユニットボックス1と接続した状態の斜視図である。
枠組みFは、プラスチック成形品の、上枠13、下枠14、両側枠15、及び上枠13と側枠15とを連結する空気抜き弁操作用の孔H16を備えた上接合具16、下枠14と側枠15とを連結する下接合具17とで、放熱パネル81,82の四周を被覆して嵌合一体化するものであり、放熱パネル81,82の上下横パイプ8Aと縦パイプ8B群との接合部を隠蔽して、放熱器に意匠効果を付与すると共に、放熱器の四周を保護するものであり、各枠組みFは放熱パネル81,82のパイプ8A,8Bの色彩を配慮して、原液染め、又は2層成形手段で着色しておく。
[Framework F (Figures 1 and 2)]
FIG. 1 is a perspective view of a state in which a frame is added to the radiator 1 and connected to the heater unit box 1.
The frame F includes an upper joint 16 and a lower frame, each of which is an upper frame 13, a lower frame 14, both side frames 15, and an air vent valve operating hole H 16 that connects the upper frame 13 and the side frame 15. 14 and the lower joint 17 that connects the side frame 15 covers and integrates the four sides of the heat dissipating panels 81 and 82, and the vertical and horizontal pipes 8A and 8B of the heat dissipating panels 81 and 82 are integrated. Conceal the joint with the group to give the radiator a design effect and protect the four sides of the radiator. Each frame F takes into account the colors of the pipes 8A and 8B of the radiator panels 81 and 82. Then, it is colored with a stock solution dyeing or two-layer molding means.

枠組みFの放熱器8への組付けは、図2(A),(B)に示す如く、上枠13の、下部側方の当接片Pdと上部の当接片Puとで、放熱器8の上端横パイプ8Aを上下から挟着保持し、下枠14は、単に放熱パネル81,82の下端横パイプ8A部の両側及び下側を隠蔽し、側枠15と一体化する。
従って、放熱パネル81,82に枠組みFを付加すれば、第1放熱パネル81と第2放熱パネル82との一体化物としての放熱器8は、上枠13と下枠14とを、支柱機能を奏する両側枠15で組み立てた剛構造枠組みF内に収納保護され、上枠13が放熱器8の上端横パイプ8Aを支承して、放熱器8を吊下げ保持するため、耐用中に縦パイプ8B群が熱膨張で伸長しても、放熱器8の伸長歪は吸収出来る。
As shown in FIGS. 2 (A) and 2 (B), the frame F is assembled to the radiator 8 by using a lower side contact piece Pd and an upper contact piece Pu of the upper frame 13. 8 is sandwiched and held from above and below, and the lower frame 14 simply conceals both sides and the lower side of the lower end horizontal pipe 8A portion of the heat dissipating panels 81 and 82, and is integrated with the side frame 15.
Therefore, if the frame F is added to the heat radiating panels 81 and 82, the radiator 8 as an integrated body of the first heat radiating panel 81 and the second heat radiating panel 82 has the support function of the upper frame 13 and the lower frame 14. Since the upper frame 13 supports the upper end horizontal pipe 8A of the radiator 8 and holds the radiator 8 in a suspended state, the vertical pipe 8B is used during the service life. Even if the group expands due to thermal expansion, the extension strain of the radiator 8 can be absorbed.

以上の実施例で得られた電気温水循環暖房システムにあっては、システム内への所定水圧での充填は、空気抜き弁20の利用で、システム内に滞留空気が存在しない状態で、且つ、水張り継手6の操作により、簡便に実施出来、暖房システムの運転も、電気回路9での自動制御で実施出来、需要者の操作ミスによる機能不全も生じない、安全、安心で、節電面でも有利な居室毎の暖房を提供する。   In the electric hot water circulation heating system obtained in the above embodiment, the system is filled with a predetermined water pressure by using the air vent valve 20 in a state where no stagnant air exists in the system and is filled with water. The operation of the joint 6 can be carried out easily, the heating system can be operated automatically by the electric circuit 9, and there is no malfunction caused by a user's operation mistake. It is safe, secure and advantageous in terms of power saving. Provide heating for each room.

しかも、放熱器8は、プラスチックパイプ8A,8Bで、露出形態で構成されているため、火傷の怖れも無く、輻射熱及び自然滞留による温和な暖房を発揮し、高齢者、子供にも、安全、安心で、人に優しい暖房を提供する。
そして、放熱器8は、2枚の放熱パネル81,82が各前側パネル81と後側パネル82との縦パイプ8B群が左右にずれた状態であるため、輻射熱の放散効率も良く、2枚の放熱パネル81,82が、上方からの冷気の降下介入を生じない間隔gpを保持しているため、整流形態の暖房上昇空気流を提供し、快適な自然対流暖房を提供する。
しかも、放熱パネル81,82は、各パイプ8A,8Bがプラスチックパイプであって、2層成形の着色パイプであるため、放熱器8は自在な色揃えで、需要者の要望に応えることが出来、需要者の居室内デザイン性向上にも有利である。
Moreover, since the heat radiator 8 is composed of the plastic pipes 8A and 8B and is exposed, there is no fear of burns, radiant heat and mild heating due to natural stagnation are exhibited, and it is safe for the elderly and children. Provide safe, human-friendly heating.
And since the heat radiator 8 is in the state where the vertical pipe 8B group of each front side panel 81 and each rear panel 82 shifted | deviated to right and left, the radiation | emission efficiency of a radiant heat is good, and two heat radiator panels 81 and 82 are 2 sheets. Since the heat radiation panels 81 and 82 maintain the gap gp that does not cause the cold air descending intervention from above, the heating rising airflow in a rectifying form is provided, and comfortable natural convection heating is provided.
Moreover, since each of the heat radiating panels 81 and 82 is a plastic pipe with the pipes 8A and 8B being a two-layer colored pipe, the heat radiating device 8 can be freely color-matched to meet the demands of the customer. , It is also advantageous for improving the interior design of consumers.

〔その他〕
ヒーターユニットボックス1を、放熱器8の下面等、横長方向に配置する場合は、ヒーターユニットボックス1は、実施例(図5、図6)と同一機材で構成するが、横配置であるため、空気分離圧力タンク2及び補助タンク2´は、横配置、即ち下辺2Dが下側、上辺2Tが上側になるように配置すれば良い。
そして、ヒーターユニットボックス1は、角筒形態の傾斜辺1R´、即ち右側板1Rの傾斜辺が前面となるように配置し、傾斜辺1R´に操作パネル9Bを配置すれば、外観上も、操作上も好ましい。
[Others]
When the heater unit box 1 is arranged in the horizontally long direction such as the lower surface of the radiator 8, the heater unit box 1 is composed of the same equipment as the embodiment (FIGS. 5 and 6), The air separation pressure tank 2 and the auxiliary tank 2 ′ may be arranged horizontally, that is, with the lower side 2D on the lower side and the upper side 2T on the upper side.
Then, the heater unit box 1 is arranged such that the inclined side 1R ′ in the form of a rectangular tube, that is, the inclined side of the right side plate 1R is the front surface, and the operation panel 9B is arranged on the inclined side 1R ′, the appearance is also improved. It is also preferable in terms of operation.

この場合、空気分離圧力タンク2は、図7(C)に示す形態での使用となって、前辺2Fの接続口J1にパイプヒーター4経由の加熱水が流入し、後辺2Bの接続口J2から流出し、上辺2Tの接続口J3には補助タンク2´を接続すれば良い。
従って、角筒状のヒーターユニットボックス1を横方向に載置しても、空気分離圧力タンク2内での、前側羽根板2A及び後側羽根板2A´による循環温水の分流による制御乱流の発生により、空気分離作用、及び分離気泡の上部空気域Zaへの空気収納の作用を生じ、ヒーターユニットボックス1は、縦配置と同効機能を奏し、発明の所期の目的が達成出来る。
In this case, the air separation pressure tank 2 is used in the form shown in FIG. 7C, and heated water flowing through the pipe heater 4 flows into the connection port J1 on the front side 2F, and the connection port on the rear side 2B. What is necessary is just to connect auxiliary tank 2 'to the connection port J3 of the upper side 2T which flows out from J2.
Therefore, even if the square-shaped heater unit box 1 is placed in the horizontal direction, the control turbulence caused by the diversion of the circulating hot water by the front blade 2A and the rear blade 2A 'in the air separation pressure tank 2 is prevented. Generation | occurrence | production generate | occur | produces the effect | action of an air separation effect | action and the air accommodation to the upper air area | region Za of a separation bubble, The heater unit box 1 has the same effect as vertical arrangement | positioning, and can achieve the intended objective of invention.

尚、実施例では、空気分離圧力タンク2には、同一構造の補助タンク2´を付加併設したが、補助タンク2´は、単に空気分離圧力タンク2の空気域Zaを拡大するものであり、実施例サイズの空気分離圧力タンク2は、使用水量及び水の加熱膨張による空気域Zaの空気圧上昇面から、1個使用で3kw暖房システムに耐える設計としてあり、従って、3kw以下の暖房システムにあっては、補助タンク2´は省略出来る。   In the embodiment, the air separation pressure tank 2 is additionally provided with an auxiliary tank 2 ′ having the same structure. However, the auxiliary tank 2 ′ simply expands the air region Za of the air separation pressure tank 2, The air separation pressure tank 2 of the example size is designed to withstand a 3 kW heating system by using one from the amount of water used and the air pressure increase surface of the air zone Za due to the heat expansion of the water. Thus, the auxiliary tank 2 'can be omitted.

1 ヒーターユニットボックス(匡体、ボックス)
1A コーナー辺
1B 底板
1C アンカー片
1D 下蓋
1F 当接アンカー片
1G 補強リブ
1K 角筒部
1L 左側板
1P 立上り片
1R 右側板
1R´,TS 傾斜辺
1T 天板
1U 上蓋
1V 当接係止片(止着片)
2 空気分離圧力タンク(圧力タンク、主タンク、タンク)
2´ 補助タンク
2A 前側羽根板(下方羽根板、羽根板)
2A´ 後側羽根板(上方羽根板、羽根板)
2B 後辺
2C キャップ
2D 下辺
2F 前辺
2G 突起
2L 左側辺(側辺)
2R 右側辺(側辺)
2T 上辺
3 循環ポンプ
3F 回転継ぎ部
3J 継ぎ部
3S スタンド
4 パイプヒーター
5A ゴムパイプ(パイプ)
5B ホースバンド
6 水張り継手
6A,6A´ ボール弁
6B ユニオン部
6C 分岐部
6D 接続部
6E 直線部
7 チーズ継手
8 放熱器
8A 横パイプ
8B 縦パイプ
8C 連通パイプ
8D スペーサーパイプ
8E,8F 閉止板
8R 温水排出口
8S 温水供給口
9A マイコン
9B 操作パネル
9C 端子盤
9D フォトカプラ
9E スイッチ
9F ヒューズ
9K 変圧器
9M 電源
9N 基盤
9S サーモスタット
9T 温度センサー
9V 配線(電線)
10A 圧送ポンプユニット(圧送ポンプ)
10B 透明ホース
10C 耐圧ホース
10D 送水用接続具
10E 受水用接続具
10F ドライバー
11 架台
13 上枠
14 下枠
15 側枠
16 上接合具
17 下接合具
20 空気抜き弁
20A キャップ
20D 水道用パッキン
20E 座金
20S ばね座金
20N ねじ
20T 化粧キャップ
81 第1放熱パネル(パネル)
82 第2放熱パネル(パネル)
Dr 運転表示
gp 対向面間隔(間隔)
F 枠組み
FS 床面
H1 電線挿入用孔
H2 ねじ孔
H3 空気流通孔
H8 空気抜き孔
J1,J2,J3 接続口
P6´ 枝管
R 戻り管(リターン管)
S 往き管(サプライ管)
w 水流
wL,wL 水位
壁面 WS
1 Heater unit box (frame, box)
1A Corner side 1B Bottom plate 1C Anchor piece 1D Lower lid 1F Contact anchor piece 1G Reinforcement rib 1K Square tube part 1L Left side plate 1P Rising piece 1R Right side plate 1R ', TS Inclined side 1T Top plate 1U Top lid 1V Contact locking piece ( Fastening piece)
2 Air separation pressure tank (pressure tank, main tank, tank)
2 'Auxiliary tank 2A Front slat (lower slat, slat)
2A 'Rear blade (upper blade, blade)
2B Rear side 2C Cap 2D Lower side 2F Front side 2G Projection 2L Left side (side)
2R Right side (side)
2T Upper side 3 Circulation pump 3F Rotary joint 3J Joint 3S Stand 4 Pipe heater 5A Rubber pipe (pipe)
5B Hose band 6 Water-filled joint 6A, 6A 'Ball valve 6B Union part 6C Branch part 6D Connection part 6E Straight part 7 Cheese joint 8 Radiator 8A Horizontal pipe 8B Vertical pipe 8C Communication pipe 8D Spacer pipe 8E, 8F Closing plate 8R Hot water drain Outlet 8S Hot water supply port 9A Microcomputer 9B Operation panel 9C Terminal board 9D Photocoupler 9E Switch 9F Fuse 9K Transformer 9M Power supply 9N Base 9S Thermostat 9T Temperature sensor 9V Wiring (electric wire)
10A Pressure feed pump unit (pressure feed pump)
10B Transparent hose 10C Pressure hose 10D Water supply connector 10E Water receiving connector 10F Driver 11 Mounting base 13 Upper frame 14 Lower frame 15 Side frame 16 Upper connector 17 Lower connector 20 Air vent valve 20A Cap 20D Water supply packing 20E Washer 20S Spring washer 20N Screw 20T Makeup cap 81 First heat dissipation panel (panel)
82 Second heat dissipation panel (panel)
Dr operation display gp Opposite surface spacing (interval)
F Frame FS Floor H1 Wire insertion hole H2 Screw hole H3 Air circulation hole H8 Air vent hole J1, J2, J3 Connection port P6 'Branch pipe R Return pipe (return pipe)
S Outward pipe (supply pipe)
w Water flow wL 1 , wL 2 Water level wall surface WS

Claims (9)

1台の放熱器(8)に、1台の角筒状のヒーターユニットボックス(1)を対応配置した電気加温式温水循環型の暖房システムであって、放熱器(8)は、上下の大径横パイプ(8A)間に、多数の小径縦パイプ(8B)群を連通配置したプラスチック製の、第1放熱パネル(81)と第2放熱パネル(82)との2枚の同寸の放熱パネルを、冷気の流下介入を阻止する対向面間隔(gp)を保って、温水循環形態に一体化し、各上端横パイプ(8A)の一端の閉止板(8F)には、空気抜き孔(H8)と連通する空気抜き弁(20)を配置した放熱パネル(81,82)に、温水供給口(8S)及び温水排出口(8R)を備えた温水循環型放熱器であり、ヒーターユニットボックス(1)は、空気分離圧力タンク(2)、循環ポンプ(3)、パイプヒーター(4)を、水張り継手(6)、チーズ継手(7)を介して配管接続して温水循環機能を収納し、往き管(S)及び戻り管(R)で放熱器(8)と接続した、電気温水循環暖房システム。 An electric heating type hot water circulation type heating system in which one radiator (8) and one square tubular heater unit box (1) are arranged correspondingly, and the radiator (8) Two same-sized plastic heat dissipating panel (81) and second heat dissipating panel (82) made of plastic in which a large number of small diameter vertical pipes (8B) are arranged in communication between large diameter horizontal pipes (8A) . The heat dissipating panel is integrated into a hot water circulation form while maintaining a gap between opposing faces (gp) that prevents cold air flow intervention, and an air vent hole (H8) is formed in the closing plate (8F) at one end of each upper end horizontal pipe (8A). ) Is a hot water circulation type radiator having a hot water supply port (8S) and a hot water discharge port (8R) on a heat radiating panel (81, 82) provided with an air vent valve (20) communicating with the heater unit box (1 ) Air separation pressure tank (2), circulation pump (3) The pipe heater (4) is connected via a water-filled joint (6) and a cheese joint (7) to accommodate the hot water circulation function, and the radiator (8) and the return pipe (R) are connected to the radiator (8). Connected, electric hot water circulation heating system. 放熱器(8)に、上端横パイプ(8A)を隠蔽形態で支承する上面に空気孔(Hu)を備えた上枠(13)と、下端横パイプ(8A)を隠蔽する下枠(14)と、左右の支柱機能を奏する側枠(15)と、上枠(13)と側枠(15))とを接続する上接合具(16)と、下枠(14)と側枠(15)とを接続する下接合具(17)とで枠組み(F)を付加した、請求項1に記載の電気温水循環暖房システム。 An upper frame (13) having an air hole (Hu) on the upper surface for supporting the upper end horizontal pipe (8A) in a concealed form on the radiator (8), and a lower frame (14) for concealing the lower end horizontal pipe (8A) A side frame (15) that plays the left and right support functions, an upper joint (16) that connects the upper frame (13) and the side frame (15)), a lower frame (14), and a side frame (15) The electric hot water circulation heating system according to claim 1, wherein a framework (F) is added to the lower connector (17) for connecting the two. ヒーターユニットボックス(1)は、断面L型の、長尺の左側板(1L)と右側板(1R)とを接合した長尺の角筒部(1K)と、角筒部(1K)の両端に、着脱自在に嵌着する上蓋(1U)及び下蓋(1D)とを含み、断面L型の左側板(1L)が、一側辺(LS1)には、上下に、等間隔で複数個の電線挿入用孔(H1)を備え、他側辺(LS2)には、電線挿入用孔(H1)と対応する位置に、複数の空気流通孔(H3)を備えている、請求項1、又は2に記載の電気温水循環暖房システム。 The heater unit box (1) has an L-shaped cross section, a long square tube portion (1K) in which a long left plate (1L) and a right plate (1R) are joined, and both ends of the square tube portion (1K). In addition, an upper lid (1U) and a lower lid (1D) that are detachably fitted to each other, and a left side plate (1L) having an L-shaped cross section has a plurality of upper and lower sides at equal intervals on one side (LS1). The wire insertion hole (H1) is provided, and the other side (LS2) is provided with a plurality of air circulation holes (H3) at positions corresponding to the wire insertion holes (H1). Or the electric hot water circulation heating system of 2 or 2 . ヒーターユニットボックス(1)は、断面L型の左側板(1L)が、両端にコーナー辺(1A)を屈曲延出すると共に、コーナー辺(1A)の端部を断面L型のアンカー片(1C)とし、断面L型の右側板(1R)の両端には、左側板(1L)のアンカー片(1C)と接続用の当接アンカー片(1F)を配置し、断面L型の、左側板(1L)及び右側板(1R)の上下端適所にねじ孔(H2)を配置して、上蓋(1U)及び下蓋(1D)のねじ孔(H2)と、左側板(1L)及び右側板(1R)のねじ孔(H2)とをねじ螺合した、請求項に記載の電気温水循環暖房システム。 In the heater unit box (1), the left side plate (1L) having an L-shaped cross section extends and bends the corner side (1A) at both ends, and the end of the corner side (1A) is an L-shaped anchor piece (1C). ) And an anchor piece (1C) for connection to the left side plate (1L) and a contact anchor piece (1F) for connection are arranged at both ends of the right side plate (1R) having the L shape cross section. (1L) and right side plate (1R) screw holes (H2) are arranged at appropriate positions on the upper and lower ends, upper lid (1U) and lower lid (1D) screw holes (H2), left side plate (1L) and right side plate The electric hot water circulation heating system according to claim 3 , wherein the screw hole (H2) of (1R) is screwed together. 空気分離圧力タンク(2)は、下辺(2D)、前辺(2F)、後辺(2B)、上辺(2T)及び両側辺(2L,2R)を含み、且つ上辺(2T)が前側傾斜辺(Sf)で前辺(2F)と、後側傾斜辺(Sb)で後辺(2B)と連続する箱形状であって、前辺(2F)の上下中央部には接続口(J1)を、後辺(2B)上下中央部には接続口(J2)を、上辺(2T)の後部には接続口(J3)を備え、両側辺(2L,2R)間に亘って、後方に傾斜上昇する2枚の羽根板(2A,2A´)を、前側羽根板(2A)が、下方で前辺の接続口(J1)の後方対応位置に、後側羽根板(2A´)が、上方で上辺接続口(J3)の下方対応位置に配置したものである、請求項1乃至のいずれか1項に記載の電気温水循環暖房システム。 The air separation pressure tank (2) includes a lower side (2D), a front side (2F), a rear side (2B), an upper side (2T), and both side sides (2L, 2R), and the upper side (2T) is a front inclined side (Sf) is a box shape that is continuous with the front side (2F) and the rear side inclined side (Sb) with the rear side (2B), and the connection port (J1) is provided at the upper and lower central portions of the front side (2F). The rear side (2B) is provided with a connection port (J2) in the upper and lower central part, and the rear side of the upper side (2T) is provided with a connection port (J3). The two blades (2A, 2A '), the front blade (2A) is at the lower position corresponding to the rear side of the front port (J1), and the rear blade (2A') is The electric hot water circulation heating system according to any one of claims 1 to 4 , wherein the electric hot water circulation heating system is disposed at a position corresponding to the lower side of the upper side connection port (J3). 角筒状のヒーターユニットボックス(1)を縦配置して使用する際には、空気分離圧力タンク(2)の前辺(2F)を上側、後辺(2B)を下側として配置し、上辺(2T)の接続口(J3)にパイプヒーター(4)を接続し、後辺(2B)の接続口(J2)に往き管(S)を接続し、前辺(2F)の接続口(J1)をキャップ(2C)で閉止する、請求項に記載の電気温水循環暖房システム。 When the rectangular heater unit (1) is used in a vertical arrangement, the front side (2F) of the air separation pressure tank (2) is arranged on the upper side and the rear side (2B) is arranged on the lower side. The pipe heater (4) is connected to the connection port (J3) of (2T), the forward pipe (S) is connected to the connection port (J2) of the rear side (2B), and the connection port (J1 of the front side (2F)) ) and is closed with a cap (2C), electric hot water circulation heating system according to claim 5. 角筒状のヒーターユニットボックス(1)を横配置して使用する際には、空気分離圧力タンク(2)の上辺(2T)を上側、下辺(2D)を下側として配置し、前辺(2F)の接続口(J1)にパイプヒーター(4)を接続し、後辺(2B)の接続口(J2)に往き管(S)を接続し、上辺の接続口(J3)をキャップ(2C)で閉止する、請求項に記載の電気温水循環暖房システム。 When the square cylindrical heater unit box (1) is used in a horizontal arrangement, the upper side (2T) of the air separation pressure tank (2) is arranged on the upper side, the lower side (2D) is arranged on the lower side, and the front side ( 2F), the pipe heater (4) is connected to the connection port (J1), the forward pipe (S) is connected to the connection port (J2) of the rear side (2B), and the upper side connection port (J3) is connected to the cap (2C). The electric hot water circulation heating system according to claim 5 , which is closed at the same time. 角筒状のヒーターユニットボックス(1)内では、空気分離圧力タンク(2)の下流のチーズ継手(7)から枝管(P6´)を介して補助タンク(2´)を接続すると共に、チーズ継手(7)の下流には、直線部(6E)から中央の分岐部(6C)と、前後のボール弁(6A,6A´)とを側方に突出した水張り継手(6)を接続した、請求項1乃至のいずれか1項に記載の電気温水循環暖房システム。 In the square cylindrical heater unit box (1), an auxiliary tank (2 ') is connected via a branch pipe (P6') from a cheese joint (7) downstream of the air separation pressure tank (2), and cheese is used. Connected to the downstream of the joint (7) is a water-filled joint (6) projecting laterally from the straight branch (6E) to the central branch (6C) and the front and rear ball valves (6A, 6A '). The electric hot water circulation heating system according to any one of claims 1 to 7 . 運転表示(Dr)、タイマー表示(Tm)、時刻表示(Hr)、温度表示(Te)等を表示する操作パネル(9B)と、外側からの入力信号を処理して出力するマイコン(9A)と、マイコン(9A)からの指示で、循環ポンプ(3)及び各パイプヒーター(4)の電気回路をオン−オフする複数の端子盤(9C)と、パイプヒーター(4)の往き側配管(P5)に配置し、温水温度によってパイプヒーター(4)をオン−オフしてマイコン(9A)に伝達するサーモスタット(9S)と、室内温度を測定し、停電時のバックアップ電池を作動させる温度センサー(9T)と、電源(9M)と、電源(9M)からの過電流を防止するヒューズ(9F)と、電圧を変換してマイコン(9A)に送る変圧器(9K)と、各機器を接続する電線(9V)とを含む制御電気回路を備えた、請求項1乃至のいずれか1項に記載の電気温水循環暖房システム。 An operation panel (9B) for displaying an operation display (Dr), a timer display (Tm), a time display (Hr), a temperature display (Te), etc., and a microcomputer (9A) for processing and outputting an input signal from the outside In response to an instruction from the microcomputer (9A), a plurality of terminal boards (9C) for turning on and off the electric circuit of the circulation pump (3) and each pipe heater (4), and the forward piping (P5) of the pipe heater (4) ), A thermostat (9S) that turns the pipe heater (4) on and off according to the hot water temperature and transmits it to the microcomputer (9A), and a temperature sensor (9T) that measures the room temperature and activates the backup battery during a power failure ), A power source (9M), a fuse (9F) that prevents overcurrent from the power source (9M), a transformer (9K) that converts the voltage and sends it to the microcomputer (9A), and an electric wire that connects each device (9 ) And with a control electric circuit including an electric hot water circulation heating system according to any one of claims 1 to 8.
JP2009172084A 2009-07-23 2009-07-23 Electric hot water circulation heating system Expired - Fee Related JP4916034B2 (en)

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CN105698251A (en) * 2016-04-13 2016-06-22 洪明 Multifunctional electric heater
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