KR20100127614A - Method for producing shaped bodies including charcoal and shaped bodies there from - Google Patents
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- KR20100127614A KR20100127614A KR1020090046127A KR20090046127A KR20100127614A KR 20100127614 A KR20100127614 A KR 20100127614A KR 1020090046127 A KR1020090046127 A KR 1020090046127A KR 20090046127 A KR20090046127 A KR 20090046127A KR 20100127614 A KR20100127614 A KR 20100127614A
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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Abstract
Description
본 발명은 숯을 포함하는 성형체 제조방법 및 이를 통해 제조된 성형체에 관한 것으로서, 보다 상세하게는 고강도의 고성능으로 다양한 제품으로 활용가능하며 친환경 웰빙 소재인 숯을 포함하는 성형체 제조방법 및 이를 통해 제조된 성형체에 관한 것이다. The present invention relates to a method for producing a molded body including charcoal and a molded body manufactured through the same, and more particularly, to a molded body manufacturing method including charcoal, which is applicable to various products with high strength and high performance, and is an environmentally friendly well-being material, It relates to a molded article.
일반적으로, 숯은 목재를 포함하는 유기물재료를 탄화하여 생성되는 물질로서, 가정용 연료 또는 구이용이나 건강보조 물질로 많이 사용되고 있으며, 그 효능은 수많은 기공을 가지고 있는 다공체이고 표면적이 크기 때문에, 유해물질 등의 흡착성능이 우수하고 원적외선을 방출함은 물론 음이온도 방출하는 등 다양한 효능이 있다. 이 때문에, 상기한 효능을 갖고 있는 숯을 이용하여 생활용품, 건축자재 등과 같은 다양한 제품으로 활용되고 있다.In general, charcoal is a material produced by carbonizing organic materials including wood, and is widely used as a home fuel or roasting or health supplement, and its effect is a porous body having a large number of pores and a large surface area. It has excellent adsorption performance and emits far-infrared rays as well as emits negative ions. For this reason, by using the charcoal having the above-mentioned efficacy, it is utilized in various products such as household goods, building materials and the like.
하지만, 상기 숯은 강도, 내마모성 및 내부식성 등이 약하기 때문에, 제품으로 활용된다 하더라도 원적외선방출을 위한 목적 외에 고강도 고성능을 요하는 제품으로는 활용될 수 없어 적용범위가 한정적인 문제점이 있었다. However, since the charcoal is weak in strength, abrasion resistance, and corrosion resistance, even if used as a product, there is a limited problem in that it cannot be used as a product requiring high strength and high performance in addition to the purpose for far-infrared emission.
또한, 종래의 숯을 이용한 제품들은 친환경소재인 숯을 사용하지만 공업용 접착제를 사용하여 강화제조한 것이기 때문에, 근본적인 친환경의 웰빙제품이라고는 할 수 없었다. In addition, conventional products using charcoal use environmentally friendly charcoal, but because it is manufactured by using an industrial adhesive for reinforcement, it is not a fundamental eco-friendly wellness product.
본원 발명은 강화제 등을 코팅해야하는 별도의 작업 없이도 고강도 고성능이고, 친환경적인 숯을 포함하는 성형체 제조방법 및 이를 통해 제조된 성형체을 제공하는데 목적이 있다. The present invention has an object to provide a molded article manufacturing method comprising a high-strength, high-performance, environmentally friendly charcoal and a molded article produced without the need to coat the reinforcing agent.
본 발명은, 입자가 100메쉬 이하인 강화숯분말 60 내지 95중량%와, 잔량의 식물추출액, 목초액 및 해조류 추출액 중 선택된 하나 또는 복수로 형성된 혼압액을 균질하게 혼합하여 성형혼합물을 준비하는 단계, 상기 성형혼합물을 가압하여 성형하는 단계 및 성형된 상기 성형혼합물을 소성하는 단계를 포함하는 숯을 포함하는 성형체의 제조방법을 제공한다. The present invention, the step of preparing a molding mixture by homogeneously mixing the mixture of 60 to 95% by weight of the powder of less than 100 mesh, and the mixed solution formed of one or more selected from the remaining amount of plant extract, wood vinegar and seaweed extract, It provides a method for producing a molded body comprising a char comprising pressurizing a molding mixture and molding and firing the molded molding mixture.
상기 성형혼합물은 무기물 분말을 더 포함하되, 상기 무기물 분말은 입자가 100메쉬 이하이고, 다이아몬드분말, 세라믹분말, 마그네슘분말, 황토분말, 옥분말, 수정분말, 규조토분말, 질석분말 및 운모분말 중 선택된 하나 또는 복수의 혼합물이고, 상기 성형혼합물은 상기 강화숯분말 60 내지 95중량%, 상기 혼합액 15 내지 40 중량%, 상기 무기물 분말 0.3 내지 30 중량%으로 형성된다. The molding mixture further includes an inorganic powder, wherein the inorganic powder has particles of 100 mesh or less, selected from diamond powder, ceramic powder, magnesium powder, ocher powder, jade powder, quartz powder, diatomaceous earth powder, vermiculite powder and mica powder. One or more mixtures, the molding mixture is formed of 60 to 95% by weight of the reinforced charcoal powder, 15 to 40% by weight of the mixture, 0.3 to 30% by weight of the inorganic powder.
상기 성형혼합물을 성형하는 단계는, 상기 성형혼합물을 100kg/cm2 내지 1,000,000kg/cm2의 압력과, 상온 내지 200℃의 온도 분위기에서 5초 내지 4시간 동안 가압하며, 상기 성형혼합물을 소성하는 단계는, 불활성가스 또는 진공분위기에 서 1000℃ 내지 3,000℃의 온도조건으로 10시간 내지 200시간동안 소성한다.Forming the molding mixture, pressurizing the molding mixture in a pressure of 100kg / cm 2 to 1,000,000kg / cm 2 for 5 seconds to 4 hours in a temperature atmosphere of room temperature to 200 ℃, and firing the molding mixture The step is calcined for 10 hours to 200 hours in an inert gas or a vacuum atmosphere at a temperature of 1000 ℃ to 3,000 ℃.
또한, 본 발명은 상기한 제조방법을 통하여 제조된 성형체를 제공한다. In addition, the present invention provides a molded article produced through the above manufacturing method.
본원 발명에 따른 숯을 포함하는 성형체 제조방법 및 이를 통해 제조된 성형체는, 고강도의 고성능으로 다양한 제품으로 활용가능하며 친환경 웰빙을 주제로 하는 다양한 제품에 적용될 수 있다. Method for producing a molded body comprising the charcoal according to the present invention and the molded body produced through the same, can be applied to a variety of products on the theme of environmentally-friendly well-being can be utilized in a variety of products with high strength and high performance.
이하 첨부된 도면을 참조하면서 본 발명에 따른 바람직한 실시예를 상세히 설명하기로 한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 본 발명의 실시예에 따른 숯을 포함하는 성형체의 제조방법을 나타내는 절차도이다. 도면을 참조하면, 본 발명의 바람직한 실시예에 따른 성형체의 제조방법은, 성형혼합물을 준비하는 단계(S10)와, 상기 성형혼합물을 가압하여 성형하는 단계(S30)와, 상기 성형혼합물을 소성하는 단계(S40)를 포함한다. 또한, 본 발명의 실시예는 상기 성형혼합물을 준비하는 단계(S10)를 거치고 난 후 교반 숙성하는 단계(S20)를 더 포함한다. 1 is a procedure showing a method of manufacturing a molded body including charcoal according to an embodiment of the present invention. Referring to the drawings, a method of manufacturing a molded article according to a preferred embodiment of the present invention includes the steps of preparing a molding mixture (S10), pressing the molding mixture by molding (S30), and firing the molding mixture Step S40 is included. In addition, the embodiment of the present invention further includes a step (S20) of stirring and aging after passing the step (S10) of preparing the molding mixture.
상기 성형혼합물을 준비하는 단계(S10)는, 숯분말과, 천연소재의 추출액으로 이루어진 혼압액을 균질하게 혼합하여 성형혼합물을 준비하며, 부가하여 상기 성형혼합물에는 무기질 분말을 추가로 포함시킬 수 있다. 상기 숯분말은 입자가 100메쉬 이하인 것으로, 고강도 고기능의 숯분말이다. 상기 혼합액은, 식물추출액, 목초 액 및 해조류 추출액 중 선택된 하나 또는 복수의 혼합으로 형성되어 있으며, 이때, 상기 식물추출액은 나무추출액으로 하는 것이 좋다. 상기 무기물 분말은 입자가 100메쉬 이하이고, 다이아몬드분말, 세라믹분말, 마그네슘분말, 황토분말, 옥분말, 수정분말, 규조토분말, 질석분말, 운모분말, 망간분말, 레늄분말, 텅스텐분말, 인산칼슘분말, 몰리브덴분말, 티타늄분말, 알루미늄분말, 알루미나분말 및 지르코늄분말 중 선택된 하나 또는 복수의 혼합물이다. In the preparing of the molding mixture (S10), the mixture may be homogeneously mixed with a charcoal powder and an extract of a natural material to prepare a molding mixture, and in addition, the molding mixture may further include an inorganic powder. . The charcoal powder is a particle of less than 100 mesh, it is a high-strength, high-performance charcoal powder. The mixed solution is formed of one or a plurality of mixtures selected from plant extracts, herb solutions and seaweed extracts, wherein the plant extracts are preferably tree extracts. The inorganic powder has a particle size of 100 mesh or less, diamond powder, ceramic powder, magnesium powder, ocher powder, jade powder, quartz powder, diatomaceous earth powder, vermiculite powder, mica powder, manganese powder, rhenium powder, tungsten powder, calcium phosphate powder , Molybdenum powder, titanium powder, aluminum powder, alumina powder and zirconium powder.
상기 성형혼합물의 조성비를 살펴보면, 상기 성형혼합물은 상기 숯분말 60 내지 95중량%와, 잔량의 혼합액으로 형성된다. 나아가, 상기 무기물 분말을 첨가할 경우 상기 성형혼합물의 조성비는, 숯분말 60 내지 95중량%, 상기 혼합액 15 내지 40 중량%, 상기 무기물 분말 0.3 내지 30 중량%으로 형성된다. Looking at the composition ratio of the molding mixture, the molding mixture is formed of 60 to 95% by weight of the char powder, and the remaining amount of the mixed liquid. Further, when the inorganic powder is added, the composition ratio of the molding mixture is formed from 60 to 95% by weight of charcoal powder, 15 to 40% by weight of the mixed solution, and 0.3 to 30% by weight of the inorganic powder.
이는, 상기 숯분말이 60중량% 미만일 경우는 전체 상기 성형혼합물에서 상기 숯분말이 차지하는 함량이 부족하여 상기 숯분말이 가지고 있는 효능을 얻을 수 없기 때문이며, 상기 숯분말이 95중량% 초과하는 경우는 상대적으로 상기 혼압액의 함유량이 낮아져 상기 숯분말과 혼압액과의 균질한 혼합이 용이하지 않기 때문이다. 마찬가지로, 상기 혼압액이 15중량% 미만 일 경우에는 상기 숯분말의 용이한 혼합을 이루기가 힘들고, 상기 혼합액이 40중량%초과일 경우에는 상대적으로 숯분말의 함유량이 낮아지기 때문에 원하는 강화숯의 효과를 얻기 힘들다. 또한, 상기 무기물 분말이 0.3중량% 미만일 경우에는 상기 무기물 분말이 갖고 있는 고유특성을 살리지 못하고, 반면 상기 무기물 분말이 30중량% 초과일 경우에는 주원료인 숯분말과, 혼합액의 함량이 낮아지기 때문이다.This is because when the charcoal powder is less than 60% by weight, the charcoal powder does not have sufficient content in the entire molding mixture, so that the charcoal powder may not have an effect, and when the charcoal powder exceeds 95% by weight. This is because the content of the mixed liquid is relatively low, so that homogeneous mixing of the char powder and the mixed liquid is not easy. Likewise, when the mixed pressure is less than 15% by weight, it is difficult to achieve easy mixing of the charcoal powder, and when the mixed liquid is more than 40% by weight, the content of the charcoal powder is relatively lowered. Hard to get In addition, when the inorganic powder is less than 0.3% by weight, the inherent properties of the inorganic powder may not be utilized, whereas when the inorganic powder is more than 30% by weight, the content of the main powder of charcoal powder and the mixed solution is lowered.
상기 성형혼합물을 교반 숙성하는 단계(S20)는 상기 성형혼합물의 숯분말과 무기물분말과 혼합액이 서로 더욱 균질하게 혼합되고, 상기 숯분말의 입자가 균일하게 되도록 하며, 상온에서 1일 내지 3일 동안 1.000rpm 이하의 저속으로 교반하는 과정을 포함한다. The step of stirring and aging the molding mixture (S20) is a more homogeneous mixing of the charcoal powder and the inorganic powder and the mixed solution of the molding mixture, so that the particles of the charcoal powder uniform, for 1 to 3 days at room temperature Stirring at a low speed of 1.000 rpm or less.
상기 성형혼합물을 가압하여 성형하는 단계(S30)는, 상기 성형혼합물을 원하는 형상으로 만들기 위한 공정으로서 생활용품에서 공업용품에 이르기까지 다양한 제품을 성형할 수 있으며, 상온 내지 200℃ 의 온도 분위기에서 5초 내지 4시간 동안 100kg/cm2 내지 1,000,000kg/cm2의 압력으로 가압한다. 하지만, 이는 일 실시예로서 상기 성형혼합물 가압하여 성형하는 단계의 압력, 온도, 시간의 조건은 상기 성형혼합물의 형상, 용도, 크기 등에 따라 달라질 수 있음은 물론이다.Pressing and molding the molding mixture (S30) is a process for making the molding mixture into a desired shape, and can be used to mold various products ranging from household goods to industrial goods. for seconds to 4 hours it is pressed at a pressure of 100kg / cm 2 to 1,000,000kg / cm 2. However, this is an embodiment of the pressure, temperature, time conditions of the step of molding the molding mixture by pressing may vary depending on the shape, use, size, etc. of the molding mixture.
상기 성형혼합물을 소성하는 단계(S40)는, 불활성가스 또는 진공분위기에서 1000℃ 내지 3,000℃의 온도조건으로 10시간 내지 200시간동안 소성하며, 상기 소성하는 단계를 거친 상기 성형혼합물은 상기 소성과정을 거치면 숯분말에 함유된 탄소와, 상기 천연식물추출액인 혼합액에 포함된 규소성분이 상기 가압성형과정에서의 고압과, 상기 소성과정에서의 고온에 의하여 탄화규소가 생성되어 고성능 고강도의 성형체가 된다.The firing of the molding mixture (S40), firing for 10 hours to 200 hours under an inert gas or a vacuum atmosphere at a temperature of 1000 ℃ to 3,000 ℃, the molding mixture undergoes the firing step is the firing process After passing through, the carbon contained in the charcoal powder and the silicon component contained in the mixed solution of the natural plant extract are high-pressure in the press molding process and silicon carbide is formed by the high temperature in the firing process to form a high-performance high-strength molded body.
한편, 본 발명의 다른 실시예에 따르면, 본 발명은 상기한 제조방법을 통하여 제조되는 성형체를 제공한다. [표 1]은 본 발명의 실시예에 따른 성형체와 그에 따른 제조조건을 나타낸 표로서, 표를 참조하면 본 발명의 실시예에 따른 성형체는 상기한 성형체의 제조방법을 통하여 생활용품에서 산업용품에 이르기 까지 다양한 용도의 고기능 고성능의 성형체를 제조할 수 있다. On the other hand, according to another embodiment of the present invention, the present invention provides a molded body produced through the above-described manufacturing method. [Table 1] is a table showing a molded article according to an embodiment of the present invention and manufacturing conditions according to the present invention. Referring to the table, the molded article according to the embodiment of the present invention is applied to industrial products from household goods through the manufacturing method of the molded article. High performance high performance molded articles for a variety of applications can be produced.
[표 1]TABLE 1
(성분/크기/
중량%)Charcoal powder
(Component / size /
weight%)
(성분/크기/
중량%)Mineral powder
(Component / size /
weight%)
(중량%)Mixed solution
(weight%)
(℃)Pressurized temperature
(℃)
(℃)Firing temperature
(℃)
(hr)Firing time
(hr)
100μm~1000μm
60~95Charcoal powder
100 μm to 1000 μm
60-95
5~40Plant extracts
5-40
1,000100 ~
1,000
100μm~1000μm
60~95Charcoal powder
100 μm to 1000 μm
60-95
5~40Seaweed Extract
5-40
100μm~1000μm
60~95Charcoal powder
100 μm to 1000 μm
60-95
100μm~1000μm
0.3~20aluminum
100 μm to 1000 μm
0.3-20
5~40Wood vinegar
5-40
200100 ~
200
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20titanium
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
1,000,000500,000 ~
1,000,000
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20molybdenum
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
1,000,000800,000 ~
1,000,000
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20Calcium phosphate
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
100,000800 ~
100,000
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20ceramic
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
1,000,000500,000 ~
1,000,000
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20manganese
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
100,000800 ~
100,000
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20Alumina
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
100,000800 ~
100,000
500μm~100nm
60~95Charcoal and carbon powder
500 μm to 100 nm
60-95
500μm~100nm
0.3~20tungsten
500 μm to 100 nm
0.3-20
5~40Plant extracts
5-40
1,000,000100,000 ~
1,000,000
500μm~100nm
60~95Charcoal powder
500 μm to 100 nm
60-95
5~40Plant extracts
5-40
50,0001,000 ~
50,000
본 발명은 도면에 도시된 실시 예를 참고로 설명되었으나 이는 예시적인 것 에 불과하며, 본 기술 분야의 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시예가 가능하다는 점을 이해할 것이다. 따라서, 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의하여 정해져야 할 것이다.Although the present invention has been described with reference to the embodiments illustrated in the drawings, this is merely exemplary, and it will be understood by those skilled in the art that various modifications and equivalent other embodiments are possible. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.
도 1은 본 발명의 실시예에 따른 숯을 포함하는 성형체의 제조방법을 나타내는 절차도이다.1 is a procedure showing a method of manufacturing a molded body including charcoal according to an embodiment of the present invention.
Claims (5)
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KR101991226B1 (en) * | 2019-04-23 | 2019-06-19 | 황정식 | Manufacturing method of eco fomentation device containing red clay |
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KR101988808B1 (en) * | 2018-11-13 | 2019-06-12 | 황정식 | Manufacturing method of eco fomentation device containing red clay |
KR101991226B1 (en) * | 2019-04-23 | 2019-06-19 | 황정식 | Manufacturing method of eco fomentation device containing red clay |
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