KR20050063870A - Plastic card with inserted decoration and manufacturing method thereof - Google Patents

Abstract

The present invention relates to a decorative insert-type plastic card and a manufacturing method thereof, comprising: an inlay layer (10) into which at least one side of a decorative insertion groove (11) is formed to insert a predetermined ornament (12); First and second overlay layers 21 and 22, each of which is formed on both sides of the inlay layer 10 and is laminated and laminated; The card information printing surface is stacked on the first overlay layer 21 and the second overlay layer 22 to be exposed to the outside, and the insertion position of the decoration 12 of the inlay layer 10 is transparent window 31a. A first printed layer 31 and a second printed layer 32 formed of a; A transparent third overlay layer 23 and a fourth overlay layer 24 laminated and laminated on the first printed layer 31 and the second printed layer 32, respectively; Characterized in that it comprises a.

Description

Decorative insert plastic card and its manufacturing method {PLASTIC CARD WITH INSERTED DECORATION AND MANUFACTURING METHOD THEREOF}

The present invention relates to a decorative insert-type plastic card and a manufacturing method thereof, and more particularly, in the manufacture of a card that is manufactured and distributed for various purposes, such as various financial cards, credit cards, identity cards, telephone cards, goods cards, etc. By inserting various ornaments such as precious metals such as gold, jade, ganban stone, and luminous material into the inside and exposing it to the outside, it gives aesthetics to the user who carries the card and gives it a distinction from others due to the possession of a unique card. The present invention relates to a decorative insert-type plastic card and a method of manufacturing the same.

Recently, with the development of the credit society and the rapid development of digital information exchange technology, bank cards issued to account holders in financial institutions such as banks, credit cards provided to members at credit companies, student cards issued to students at schools, and issued by companies Various types of plastic cards are issued and used in various fields, such as membership cards, which have become a necessity for modern people.

However, these cards usually have only general and uniform markings such as the logo image and the card name of the issuer on the surface, so that cardholders have a different aesthetic or distinctiveness from other cards. Will not feel.

Accordingly, in the related art, in order to fix and protect a metal thin film or printed film made of pure gold, a method of adopting a method of covering the whole with a laminating film has been adopted.

However, the plastic card manufactured in this manner has a disadvantage that the coating film surrounding the metal thin film and the printing film forms the edge of the metal thin film, thereby degrading the luxurious image of the card, and is easily damaged due to its weak durability. It has a problem of deteriorating the quality of card products due to air or moisture entering the inner layer, and it is very difficult to mass-produce plastic cards and maintain uniformity of quality because plastic cards must be manufactured by hand one by one in the manufacturing process. It has a hard disadvantage.

The present invention has been made to solve the above problems, the object of the card manufacturing process of inserting the insert groove of a predetermined depth in the inlay layer and the precious metal or jade such as gold, silver, jewelry in the insert insert groove By inserting a health material such as elvan or luminous material and laminating the print layer and the overlay layer so that such an ornament is exposed from the outside, the insert decoration of the card, which is always possessed, can give users various aesthetics and health support functions. It is to provide a decorative insert plastic card and a method of manufacturing the same.

Decorative insert-type plastic card according to an aspect of the present invention for achieving the above object is an inlay layer 10 is formed with a decorative insert groove 11 of a predetermined depth to at least one side to insert a predetermined ornament 12; First and second overlay layers 21 and 22, each of which is formed on both sides of the inlay layer 10 and is laminated and laminated; The card information printing surface is stacked on the first overlay layer 21 and the second overlay layer 22 to be exposed to the outside, and the insertion position of the decoration 12 of the inlay layer 10 is transparent window 31a. A first printed layer 31 and a second printed layer 32 formed of a; And a transparent third overlay layer 23 and a fourth overlay layer 24 laminated and laminated on the first printed layer 31 and the second printed layer 32, respectively. Characterized in that it comprises a.

Preferably, the decoration 12 to be inserted into the inlay layer 10 is a precious metal, which may be gold, silver, copper, sapphire, jewelry, or a health substance that may be jade or elvan, or a predetermined light emitting material. It features.

On the other hand, the present invention comprises the steps of forming a decorative insert groove of a predetermined depth to the front or front and rear surfaces of the PVC sheet for inlay layer using a milling machine to manufacture a decorative insert plastic card (S10); Inserting a predetermined decoration into the decoration insertion groove of the inlay layer (S20); Stacking and prelaminating the first overlay layer and the second overlay layer, respectively, on the front and rear surfaces of the inlay layer (S30); And stacking the first printed layer and the second printed layer on which the card information is printed on both sides of the prelaminated inlay disc at a position where the transparent window corresponds to the decoration, and laminating a third overlay layer and a fourth overlay layer of transparency. And laminating to final lamination (S40).

Preferably, the decoration is inserted into the inlay layer is characterized in that any one of a precious material, which may be gold, silver, copper, sapphire, jewelry, a health substance that may be jade, elvan, or a predetermined light emitter.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Hereinafter, the present invention in the manufacture of various financial cards, credit cards, identity cards, telephone cards, goods cards, etc. produced and distributed for various purposes, such as precious metals such as gold, jade, ganban stone, luminous material, etc. By inserting various ornaments and making them visible to the outside, decorative insert-type plastic cards and their manufacture that can be used for a given purpose or a gift by giving a user a sense of aesthetics and giving a differentiation from others due to the possession of a unique card Although the method will be described as a preferred embodiment, the technical idea of the present invention is not limited thereto, but may be variously modified and modified by those skilled in the art.

Figure 1a and Figure 1b is a plan view showing a decorative insert plastic card to which the present invention is applied, Figure 2a is a view showing an inlay layer milling process for the manufacture of a decorative insert plastic card to which the present invention is applied, Figure 2b is applied to the present invention Figure 2 is a view showing a decoration inserting process for the manufacture of a decorative insert-type plastic card, Figure 2c is a view showing a pre-laminating process for the manufacture of a decorative insert-type plastic card to which the present invention is applied, Figure 2d is a decorative insert plastic card to which the present invention is applied Figure 2e is a view showing the lamination process of the printing layer for the production of, Figure 2e is a view showing the final laminating process for the production of decorative insert-type plastic card to which the present invention is applied.

The decorative insert-type plastic card to which the present invention is applied includes an inlay layer 10, a plurality of overlay layers 21, 22, 23, and 24, and printed layers 31 and 32 on front and rear surfaces.

1A and 1B, a decorative insert-type plastic card according to an embodiment of the present invention is to be embedded so that a predetermined ornament 12 is exposed to the outside over a predetermined area to an outer surface thereof. It is embedded in the shape of a rectangle or a circle, or embedded in the shape of a specific pattern or character as shown in the drawing, and does not protrude from the outer surface of the card compared to other areas, and is embedded so that it is not caught by the human body's sense of touch. It is desirable to have an appearance similar to that of using a general card.

Referring to the card of the present invention in more detail with reference to Figures 2a to 2e, the inlay layer 10 is made of a synthetic resin of PVC (polyvinyl chloride) material, the chip base and the chip is a core component constituting the card A chip and a predetermined number of turns of coils may be embedded and mounted. Referring to FIG. 2A, the inlay layer 10 may have a front surface or a front and rear both sides of a decorative insertion groove having a predetermined area milled by an automated milling machine. 11) is formed, a predetermined decoration 12 is applied or embedded in the decoration insertion groove 11, as shown in Figure 2b.

At this time, the decoration insertion groove 11 is recessed or processed into a shape of a general figure, such as a square or a circular shape depending on the shape of the decoration to be inserted or recessed into a specific pattern or a character, and also, the corresponding decoration insertion groove 11 The ornament 12 is inserted into the precious metals such as gold, silver, copper, sapphire, jewelry, jade, known as an energy-dispersing substance for promoting blood circulation and metabolism, and ganban stone that emits far-infrared rays, which are beneficial to the human body, and light of a predetermined brightness. Various materials, such as a light-emitting body, are possible.

At this time, the overall thickness of the inlay layer 10 is preferably 0.32 mm, the depth of the decorative insertion groove 11 is preferably within 0.32 mm.

The first overlay layer 21 and the second overlay layer 22 are laminated synthetic PVC resin on the front and rear surfaces of the inlay layer 10 into which the ornament 12 is inserted, as shown in FIG. 2C, respectively. It is pre-laminated using heat and pressure.

The thickness of the first overlay layer 21 and the second overlay layer 21 is preferably 0.06 mm.

The first printed layer 31 and the second printed layer 32 are printed with various visual information of the card, such as a logo image or a card name of a card company, as shown in FIG. As described above, the first overlay layer 21 and the second overlay layer 22 are laminated on both sides of the original inlay plate in the stacked state.

In this case, a transparent window 31a that is visually transparent is formed on the first printed layer 31 stacked on the side of the first printed layer 31 and the second printed layer 32 on which the ornament 12 is inserted. The same area as 12) is formed at a position corresponding to the decoration 12 so that the decoration 12 inside is visually exposed to the outside.

Preferably, the thickness of the first printed layer 31 and the second printed layer 32 is 0.12 mm.

The transparent window 31a is formed in the same shape as the shape of the decoration 12 or in the same area as the charge area of the decoration 12 according to the type of card applied, and when the card includes the decoration 12 on both sides. Similarly, the transparent window 31a is also formed on the first printed layer 31 and the second printed layer 32, of course.

Finally, both sides of the first printed layer 31 and the second printed layer 32 laminated on the inlay disc may include a third overlay layer 23 and a fourth overlay layer made of a transparent material as shown in FIG. 2E. 24) are respectively laminated to final lamination by heat and pressure.

In this case, the thickness of the third overlay layer 23 and the fourth overlay layer 24 is preferably 0.06 mm.

Now, a method of manufacturing a decorative insert-type plastic card as described above will be described in detail with reference to FIG. 3.

3 is a flowchart illustrating a method of manufacturing a decorative insert-type plastic card to which the present invention is applied.

First, as the milling process of the inlay layer for forming a decorative insertion groove, referring to Figure 2a, using an automated milling machine to the front or both sides of the PVC inlay layer 10 in a general figure or a specific design pattern form To form a decoration insertion groove 11 of the depth on one side (S10).

Next, in the process of inserting the decoration in the inlay layer, referring to Figure 2b, the predetermined decoration 12 is inserted into the decoration insertion groove 11 formed in the inlay layer 10 to a predetermined depth (S20).

At this time, the decoration 12 is inserted, precious metals such as gold, silver, copper, sapphire, jewelry, jade, known as an energy-emitting material for promoting blood circulation and metabolism or ganban stone that emits far-infrared rays beneficial to the human body, light of a predetermined brightness Various materials, such as a light emitting device that emits light, may be used, and the insertion form may apply the decoration 12 to the decoration insertion groove 11 at a predetermined thickness or the decoration 12 may be applied to the decoration insertion groove 11. It can be made in such a way that it

Next, in the prelaminating process of the inlay disc, referring to FIG. 2C, the transparent first overlay layer 21 and the second overlay layer 21 are respectively formed on the front and rear surfaces of the inlay layer 10 into which the decoration 12 is inserted. 22) by laminating the pre-laminated to the inlay disc by heat and pressure (S30).

Next, as a transparent window alignment and final laminating process of the printed layer, referring to Figures 2d and 2e, the first printed layer 31 and the image required for the various cards on both sides of the pre-laminated inlay disc and printed; The second printed layer 32 is laminated with the transparent window 31a aligned so that the transparent window 31a is positioned at the position corresponding to the decoration 12, and the third overlay layer 23 and the fourth overlay layer 24 are stacked. Laminating is performed by the final laminating step by heat and pressure (S40).

Accordingly, the decoration 12 is exposed to the outside through the transparent window 31a of the first printing layer 31 and the overlay layers 21 and 23 of transparency.

As mentioned, processes such as milling of the ornament insertion groove 11, insertion of the ornament 12, formation of the transparent window 31a, etc. are not limited to only one side of the card, and thus, Depending on the type and use, both sides of the card may be formed to be inserted and exposed.

Next, in the quality inspection and packaging shipping process, the above-described decorative insert-type plastic card is punched into each intact card, and the predetermined quality inspection / packaging and shipment are finally sold to an individual or a group (S50). .

The present invention described above is capable of various substitutions, modifications, and changes without departing from the spirit of the present invention for those skilled in the art to which the present invention pertains. It is not limited to drawing.

As described above, the decorative insert-type plastic card and the manufacturing method shown in the present invention milling the decorative insert groove of a predetermined depth in the inlay layer during the manufacture of the card and the precious metal such as gold, silver, jewelry, etc. By inserting a health material such as jade or gangue stone or light emitting material, and laminating it with a semi-transparent printing layer and a transparent overlay layer so as to be exposed from the outside, it can have a smooth outer surface without bumpy or deterioration of the laminating area caused by air and water. In addition, the holder can give a considerable aesthetic and satisfaction by inserting precious metals, etc., and can be actively used for collectibles or gifts.

In addition, by adopting jade or ganban stone as a built-in decoration, energy is dissipated to promote blood circulation and metabolism through the card that is always carried, and far-infrared rays that are beneficial to the human body can be emitted. Can be.

Figure 1a and Figure 1b is a plan view showing a decorative insert plastic card to which the present invention is applied.

Figure 2a is a view showing an inlay layer milling process for producing a decorative insert plastic card to which the present invention is applied.

Figure 2b is a view showing a decoration inserting process for the production of a decorative insert plastic card to which the present invention is applied.

Figure 2c is a view showing a prelaminating process for the production of a decorative insert plastic card to which the present invention is applied.

Figure 2d is a view showing the lamination process of the printing layer for the manufacture of a decorative insert-type plastic card to which the present invention is applied.

Figure 2e is a view showing the final laminating process for the manufacture of a decorative insert plastic card to which the present invention is applied.

Figure 3 is a flow chart showing a manufacturing method of a decorative insert plastic card to which the present invention is applied.

<Explanation of symbols for the main parts of the drawings>

10: inlay layer 11: decorative insert groove

12: ornament 21: the first overlay layer

22: second overlay layer 23: third overlay layer

24: fourth overlay layer 31: first printed layer

31a: transparent window 32: second printing layer

Claims (4)

An inlay layer 10 in which a decoration insertion groove 11 having a predetermined depth is formed on at least one side thereof and the predetermined decoration 12 is inserted therein; First and second overlay layers 21 and 22, each of which is formed on both sides of the inlay layer 10 and is laminated and laminated; The card information printing surface is stacked on the first overlay layer 21 and the second overlay layer 22 to be exposed to the outside, and the insertion position of the decoration 12 of the inlay layer 10 is transparent window 31a. A first printed layer 31 and a second printed layer 32 formed of a; And A transparent third overlay layer 23 and a fourth overlay layer 24 laminated and laminated on the first printed layer 31 and the second printed layer 32, respectively; Decorative insert plastic card comprising a. The method of claim 1, The ornament 12 inserted into the inlay layer 10 is a precious metal, which may be gold, silver, copper, sapphire, jewelry, or a health substance that may be jade or elvan, or a decoration which is characterized in that it is any one of light emitting elements. Insertable plastic card. Forming a decorative insertion groove having a predetermined depth in front or front and rear surfaces of the PVC sheet for inlay layer using a milling machine (S10); Inserting a predetermined decoration into the decoration insertion groove of the inlay layer (S20); Stacking and prelaminating the first overlay layer and the second overlay layer, respectively, on the front and rear surfaces of the inlay layer (S30); And The first printed layer and the second printed layer on which the card information is printed are laminated on both sides of the prelaminated inlay disc, and the transparent window is aligned in a position corresponding to the decoration, and the third overlay layer and the fourth overlay layer of transparency are laminated. To final laminating step (S40); manufacturing method of the decorative insert plastic card comprising a. The method of claim 3, wherein The decorative material inserted into the inlay layer is a precious metal, which may be gold, silver, copper, sapphire, jewelry, or a health substance that may be jade or elvan. .