KR200466502Y1 - Injection System of Pressure Grouting using mortar - Google Patents

Injection System of Pressure Grouting using mortar Download PDF

Info

Publication number
KR200466502Y1
KR200466502Y1 KR2020100005902U KR20100005902U KR200466502Y1 KR 200466502 Y1 KR200466502 Y1 KR 200466502Y1 KR 2020100005902 U KR2020100005902 U KR 2020100005902U KR 20100005902 U KR20100005902 U KR 20100005902U KR 200466502 Y1 KR200466502 Y1 KR 200466502Y1
Authority
KR
South Korea
Prior art keywords
mortar
grouting
injection
packer
pressure
Prior art date
Application number
KR2020100005902U
Other languages
Korean (ko)
Other versions
KR20100007797U (en
Inventor
장성주
Original Assignee
장성주
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 장성주 filed Critical 장성주
Priority to KR2020100005902U priority Critical patent/KR200466502Y1/en
Publication of KR20100007797U publication Critical patent/KR20100007797U/en
Application granted granted Critical
Publication of KR200466502Y1 publication Critical patent/KR200466502Y1/en

Links

Images

Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D5/00Bulkheads, piles, or other structural elements specially adapted to foundation engineering
    • E02D5/74Means for anchoring structural elements or bulkheads
    • E02D5/80Ground anchors
    • E02D5/808Ground anchors anchored by using exclusively a bonding material
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D17/00Excavations; Bordering of excavations; Making embankments
    • E02D17/20Securing of slopes or inclines
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D3/00Improving or preserving soil or rock, e.g. preserving permafrost soil
    • E02D3/12Consolidating by placing solidifying or pore-filling substances in the soil
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D20/00Setting anchoring-bolts
    • E21D20/02Setting anchoring-bolts with provisions for grouting
    • E21D20/021Grouting with inorganic components, e.g. cement
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D2250/00Production methods
    • E02D2250/0023Cast, i.e. in situ or in a mold or other formwork

Landscapes

  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Agronomy & Crop Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Soil Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)

Abstract

본 고안은 그라우팅 영역의 밀폐를 통해 가압한 후 그라우팅을 시공하는 방식에 있어 시간적으로나 질적으로 최적의 효율을 가질 수 있도록 하는 몰탈를 이용한 지반 보강 가압그라우팅 시공구조에 관한 것으로
도면3과 같이 시공 전에 기 제작된 몰탈가압패커장치를 시공홀에 설치한 후 종단방압몰탈을 추가적으로 설치여 그라우팅 영역에 안정된 가압환경을 조성함으로서 최적의 그라우팅 시공환경과 높은 시공성공 결과를 얻을 수 있도록 하는 공법이며 이는 네일, 1차주입관, 2차주입관, 확인관, 케이블타이, 내측몰탈패커, 가압패커, 외측몰탈패커로 이루어진 몰탈가압패커장치와 종단방압몰탈로 구성되며 건설토목 현장의 기본 재료인 몰탈을 주요 시공재료로 이용하는 것을 그 특징으로 한다.
The present invention relates to a ground reinforcement pressure grouting construction structure using mortar that can be optimized in time and quality in the method of constructing the grouting after pressing through the sealing of the grouting area.
As shown in Fig. 3, after the pre-installed mortar pressurization packer device is installed in the construction hole, additional longitudinal pressure mortar is installed to create a stable pressurized environment in the grouting area so as to obtain an optimal grouting construction environment and high construction success results. It consists of nail, primary injection pipe, secondary injection pipe, confirmation tube, cable tie, inner mortar packer, pressurized packer, outer mortar packer and mortar pressurized packer device and longitudinal pressure mortar. It is characterized by using mortar as the main construction material.

Figure 112010036254308-utm00001
Figure 112010036254308-utm00001

Description

몰탈을 이용한 가압그라우팅 주입장치{Injection System of Pressure Grouting using mortar}Injection system using pressure mortar {Injection System of Pressure Grouting using mortar}

본 고안은 그라우팅 영역의 밀폐를 통해 가압한 후 그라우팅을 시공하는 방식에 있어 시간적으로나 질적으로 최적의 효율을 가질 수 있도록 하는 몰탈를 이용한 지반 보강 가압그라우팅 시공구조에 관한 것으로 도면3과 같이 시공 전에 기 제작된 몰탈가압패커장치를 시공홀에 설치한 후 종단방압몰탈을 추가적으로 설치여 그라우팅 영역에 안정된 가압환경을 조성함으로서 최적의 그라우팅 시공환경과 높은 시공성공 결과를 얻을 수 있도록 하는 공법이며 이는 네일, 1차주입관, 2차주입관, 확인관, 케이블타이, 내측몰탈패커, 가압패커, 외측몰탈패커로 이루어진 몰탈가압패커장치와 종단방압몰탈로 구성되며 건설토목 현장의 기본 재료인 몰탈을 주요 시공재료로 이용하는 것을 그 특징으로 한다.The present invention relates to a ground reinforcement pressure grouting construction structure using mortar that can have an optimal efficiency in time and quality in the method of constructing the grouting after pressurizing through the sealing of the grouting area. After the installed mortar pressurized packer device is installed in the construction hole, additional longitudinal pressure mortar is installed to create a stable pressurized environment in the grouting area so that the optimal grouting environment and high construction success results can be obtained. It consists of mortar pressurization packer device consisting of entrance, secondary injection pipe, confirmation pipe, cable tie, inner mortar packer, pressurized packer and outer mortar packer and longitudinal pressure mortar, and using mortar which is the basic material of construction site It is characterized by.

본 고안은 쏘일네일링에 공법에 적용되는 가압그라우팅 방법에 관한 것으로 건설토목 현장에서 사용하는 원재료인 몰탈을 이용한 가압그라우팅 주입장치로 시공효율 및 안정성을 크게 높이도록 하는 것이다.

현재 도로와 같은 국가 기반시설이나 도시 건축 및 토목 시설 등의 개발에 있어 국내 지형 특성상 경사지 및 사면 등의 개발이 불가피한 상황이며 이에 따라 개발 후 안전과 쾌적한 환경에 대한 요구가 최우선시 되는 사회적 풍토가 일반화 되어있고 중요한 가치로 부각되어 있는 데에 따라 경제성에 기반을 둔 고효율 시공대책이 필요하게 되었다.

이러한 요구에 따라 경사지 사면 안전 시공법으로 쏘일네일링 지반보강 방법이 전 세계적으로 널리 사용되고 있으며 시공효과 대비 단순한 시공공정은 현장에서의 시공조건을 개선하고 시공기간을 단축시켜줌으로써 타 공법에 비해 경제성 및 다양한 이점을 제공하는 익히 잘 알려져 있는 공법 중 하나가 되었다. 또한 그라우팅을 통한 내부 결집구조는 공사 중이거나 공사 후 지진 및 폭우등과 같은 자연환경의 변화나 기타 외압에 따른 지반의 변화 등에 상당히 큰 대응능력을 갖는 구조적 장점을 가지고 있다는 것이 이미 검증되었다
그러나 기존 소일네일링공법은 천공된 홀 내부를 주 그라우팅 주입재료를 완충하기 위하여 수차례 공정이 반복되어야 하는 어려움이 있음으로 인해 공사기간의 지연 등 다양한 난점들이 발생하게 되고 천공된 홀 내부의 상측으로 향하는 크랙부분에는 주입재가 투입되는데 난점이 있어 지반보강결집력의 저하의 문제를 발생하게 된다.

최근 좀더 조밀한 내부 결집을 얻기 위하여 다양한 방법이 시도되고 있으며 이중 가압그라우팅방법이 주요공법으로 자리매김하고 있으나 가압방식에 따른 추가적인 공사비용의 산정과 가압을 위한 기술적 어려움을 겪고 있는 것이 현실이다. 기존 기술의 경우 가압을 위하여 가압케이싱이나 사출에 의한 특수형태의 가압패커 등과 같은 추가적인 구조물의 삽입을 통해 주입재 가압에 대한 방압을 실현하고 있다. 가압케이싱의 경우 홀 천공 후 고중량의 가압 케이싱을 고도 경사지에서 삽입하여야 하고 가압장치를 이용하여 수동 방압 패킹을 인력으로 진행하여야 하는 어려움 가지고 있을 뿐아니라 시공 시 안전상의 어려움도 내재 되어 있다. 사출에 의한 가압패커는 네일과 밀착성이 떨어져 가압특성이 현저히 저하되는 단점을 가지고 있다.
또 다른 가압그라우팅의 경우 발포우레탄과 같은 화학재료를 사용하고 있어 환경적 문제를 야기할 수 있고 또한 고가의 시공비용 문제를 안고 있는 것이 현실이다.
The present invention relates to a pressurized grouting method applied to the construction method of the soil nailing is to increase the construction efficiency and stability significantly by the pressurized grouting injection device using the mortar which is a raw material used in the construction civil engineering site.

At present, it is inevitable to develop slopes and slopes in the development of national infrastructure such as roads, urban architecture, and civil engineering facilities.Therefore, the social climate where the demand for safety and pleasant environment is the highest priority after development is generalized. As a result, it is expected to have high efficiency construction measures based on economic feasibility.

According to these demands, the soil nailing reinforcement method is widely used worldwide as a slope slope safety construction method, and the simple construction process compared to the construction effect improves the construction conditions in the field and shortens the construction period. It became one of the well-known methods of providing this advantage. In addition, it has already been verified that the internal gathering structure through grouting has a structural advantage that has a great ability to cope with changes in the natural environment such as earthquakes and heavy rains during construction or after construction or other changes in the ground due to external pressure.
However, due to the difficulty of repeating the process several times in order to buffer the main grouting injection material in the existing soil nailing method, various difficulties such as delay in construction period occur and the upper side inside the perforated hole There is a difficulty in the injection of the injection material to the crack portion facing the problem of degradation of the ground reinforcing cohesion.

Recently, various methods have been tried to obtain a more dense internal gathering, and the pressurized grouting method has been established as the main construction method, but it is a reality that it is experiencing technical difficulties for estimating and pressurizing additional construction costs according to the pressurizing method. In the case of the existing technology, the pressure of the injection material is realized by inserting an additional structure such as a pressure casing or a special type of pressure packer by injection. In case of pressurized casing, the high-pressure pressurized casing should be inserted in the altitude slope after hole drilling, and there is a difficulty in carrying out the manual pressure-proof packing by manpower using the pressurizing device. Pressurized packer by injection has a disadvantage in that the pressure characteristics are significantly reduced due to poor adhesion to the nail.
Another pressurized grouting uses a chemical material such as foamed urethane, which may cause environmental problems and also has a high cost of construction.

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

본 고안은 상기 종래기술의 여러 가지 난점을 해결하기 위한 것으로 가압그라우팅을 채용하고 종래기술 대비 시공기간 단축과 더블어 시공효율성을 높임으로써 경제적 난점을 극복하고 완전한 가압을 위한 구조적 보강을 실현함으로써 기술적 난제를 해결하며 건설토목현장의 주요 시공재료인 몰탈을 가압을 위한 원인 재료로 사용함으로써 환경적 문제요인도 해결하는 것이 본 고안의 목적이다.
The present invention is to solve the various difficulties of the prior art by adopting pressure grouting and shortening the construction period and increasing the construction efficiency compared to the prior art by overcoming economic difficulties and realizing structural reinforcement for complete pressurization. The purpose of the present invention is to solve environmental problems by using mortar, which is the main construction material of construction works, as a causative material for pressurization.

본 고안은 상기 기술적 과제를 해결하기 위하여 시공 전에 기 제작된 몰탈가압패커장치를 시공홀에 설치한 후 종단방압몰탈을 추가적으로 시공하여 그라우팅 영역에 안정된 가압환경을 조성함으로서 최적의 그라우팅 시공환경과 양질의 높은 시공 결과를 얻을 수 있도록 하는 것을 그 수단으로 한다. 이는 철근으로 알려진 네일(1), 1차주입관(2), 2차주입관(3), 확인관(4), 케이블타이(5a, 5b, 5c, 5d), 내측몰탈패커(6), 부직포(7), 외측몰탈패커(8), 종단방압몰탈(10)로 구성되며 홀 내부 가압그라우팅에 따른 내압은 1차로 케이블타이(5a, 5b, 5c, 5d), 내측몰탈패커(6), 가압패커(7), 외측몰탈패커(8)로 구성된 몰탈가압패커장치가 담당하며 2차로 종단방압몰탈(10)시공을 통해 2중으로 담당하게 한다.
In order to solve the technical problem, the present invention installs a pre-manufactured mortar pressurization packer in the construction hall and then additionally constructs a longitudinal pressure mortar to create a stable pressurized environment in the grouting area to provide an optimal grouting construction environment and high quality. It is a means to obtain a high construction result. This is known as reinforcing nail (1), primary injection pipe (2), secondary injection pipe (3), confirmation tube (4), cable tie (5a, 5b, 5c, 5d), inner mortar packer (6), nonwoven fabric ( 7), the outer mortar packer (8), longitudinal pressure mortar (10) and the internal pressure according to the pressure grouting inside the hole is the first cable tie (5a, 5b, 5c, 5d), inner mortar packer (6), pressure packer (7), the mortar pressurization packer device composed of the outer mortar packer (8) is in charge of the double through the longitudinal pressure mortar (10) construction.

몰탈을 이용한 가압그라우팅 주입장치는 종래의 소일네일링 공법과 가압그라우팅방식의 소일네일링 공법의 가압을 위한 가압케이싱 및 주가적인 수동방압 패킹이나 사출에 의한 특수형태의 가압패커 등과 같은 추가적인 구조물의 삽입을 제거함으로서 경제성과 시공안전에 대한 우려를 개선하도록 하며 방압특성이 떨어져 발생하는 시공품질 또한 개선할 수 있도록 한다. 또한 가압 원재료를 위해 화학재료를 사용하지 않고 건축토목의 주요 재료인 몰탈을 이용한 가압방식을 채용하고 있으므로 환경적 문제점도 해결할 수 있게 된다.
Pressurized grouting injection device using mortar is used for additional structures such as pressurized casing and pressurized manual packing or special type pressurized packer by injection By eliminating the insert, it is possible to improve the concerns about economics and construction safety, and to improve the construction quality caused by the low pressure discharge characteristics. In addition, it is possible to solve environmental problems since it uses a pressurization method using mortar, which is the main material of construction engineering, without using chemical materials for pressurized raw materials.

도면1은 몰탈가압패커장치를 천공한 시공홀에 넣은 상태를 보이는 도면
도면2는 도면1에 1차주입관을 통해 몰탈충진재를 주입하고 종단방압몰탈을 시공한 상태를 보이는 도면
도면3은 도면2에 2차주입관과 자동 압력 펌프 장치를 통해 그라우팅주입재를 주입한 상 태를 보이는 도면
도면4a는 외측몰탈패커의 수직단면을 보이는 도면
도면4b는 내측몰탈패커의 수직단면을 보이는 도면
1 is a view showing a state in which the mortar pressurized packer device is put into a perforated construction hole
2 is a view showing a state in which mortar filler is injected through the primary injection pipe and longitudinal pressure mortar is constructed in FIG.
3 is a view showing a state in which the grouting injection material is injected through the secondary injection pipe and the automatic pressure pump device in FIG.
Figure 4a shows a vertical section of the outer mortar packer
Figure 4b shows a vertical cross section of the inner mortar packer

도면3은 시공된 전체 외형을 보이는 도면으로 케이블타이(5a, 5b, 5c, 5d), 내측몰탈패커(6), 부직포(7), 외측몰탈패커(8)로 구성된 가압패커와 종단방압몰탈(10)에 의한 시공홀 내부와 외부의 완벽한 차단을 통해 가압그라우팅 환경을 제공해주고 있는 본 고안의 개념을 설명하고 있다. 가압패커에 의해 홀내와의 완벽한 차단이 이루어지면 2차주입관(3)을 통해 그라우팅주입재(11)를 투입하여 가압할 수 있게 되고 시공홀 내부 뿐아니라 가압에 의한 천공된 홀 내부의 상측으로 향하는 크랙부분까지 지반보강결집력을 갖게 된다. 시공홀 내부 압력은 압력센서게이지(12)에 의해 계측되고 설정된 압력에 따라 주입펌프제어기(13)에 의해 주입펌프(14)를 제어함으로써 목표로 하는 압력을 정확하게 자동으로 제어하여 시공품질을 개선할 수 있게 된다.
도면1, 도면2, 도면3은 본 고안이 이루고자 하는 몰탈을 이용한 가압그라우팅 주입장치를 시공 순서에 따라 설명하기 위한 도면으로 도면1은 천공작업 전 몰탈충진재를 제외한 나머지가 모두 장착된 몰탈가압패커장치를 천공된 시공홀에 넣은 상태를 보인 것이다. 몰탈가압패커장치는 네일(1), 1차주입관(2), 2차주입관(3), 확인관(4), 케이블타이(5a, 5b, 5c, 5d), 내측몰탈패커(6), 부직포(7), 외측몰탈패커(8)로 구성되어 있으며 네일(1), 1차주입관(2), 2차주입관(3), 확인관(4)을 부직포(7)로 감싸고 케이블타이(5a, 5b)로 묶어 부직포 내부공간을 만들되 내부공간에 몰탈을 채워 넣은 후 양생하여 내측몰탈패커(6)를 만들게 된다. 이는 추 후 1차주입관(2)을 통해 몰탈충진재(9)를 주입할 경우 그것이 외부로 유출되지 않도록 고정과 차폐능력을 갖도록 한 것이 목적이다. 다음은 가압패커(7)에 1차주입관(2) 끝이 들어가도록 적당한 간격을 띄운 후 동일한 방법으로 부직포(7)과 케이블타이(5c, 5d)를 이용해 외측몰탈패커(8)를 만들어 양생을 통해 추후 몰탈충진재(9)를 주입할 때의 압력으로부터 충분한 고정능력과 차폐능력을 보장하도록 하는 것이다. 상기 내측몰탈패커(6)와 외측몰탈패커(8) 제작은 동일한 공정에서 이루어진 후 양생에 들어간다.
도면2는 상기 도면1에서 내측몰탈패커(6)와 외측몰탈패커(8)의 양생으로 제작된 몰탈가압패커장치를 천공된 시공홀에 넣은 후 1차주입관(2)을 통해 몰탈충진재(9)를 주입한 상태를 보이고 있으며 이는 외부 자동압력펌프장치를 통해 일정한 압력으로 몰탈충진재(9)를 주입함으로써 시공품질을 높일 수 있도록 할 수도 있다. 몰탈충진재(9) 주입 직후 종단방압몰탈(10)을 천공홀에 시공하고 양생에 동시에 들어감으로서 2차주입관(3)을 통한 최종 그라우팅주입재(11) 가압주입 시 양생된 가압패커(7)은 1차적으로 가압에 대한 내압능력을 가질 것이며 종단방압몰탈(10)은 2차적 내압특성을 갖게 됨으로써 2중으로 가압주입에 대한 안정된 가압주입 환경을 만들게 된다.
도면3은 시공된 전체 외형을 보이는 도면으로 양생된 가압패커(7)과 종단방압몰탈(10)에 기반하여 최종 공정에서 2차주입관(3)을 통해 그라우팅주입재(11)를 주입한 상태를 보이고 있으며 가압패커(7)과 종단방압몰탈(10)은 그라우팅주입재(11)를 주입환경에 충분한 조건을 제공하고 있다. 그라우팅주입재(11)를 주입 시 확인관(4)은 내부 공기, 물, 이물질 배출 통로가 되며 최종적으로 그라우팅주입재(11)가 확인관(4)에서 확인되면 확인관(4) 폐쇄하여 그라우팅 주입 영역의 압력이 증대되도록 하여 시공홀 내의 주변 크랙부분과 공극등에 충분한 그라우팅주입재(11)가 투입 양생되도록 함으로써 시공지점의 지반보강결집특성을 최대로 이끌어 내게 된다.
상기 설명과 같이 몰탈가압패커장치제작 및 내측몰탈패커와 외측몰탈패커 양생 공정이 진행된 후 몰탈충진재 주입 및 종단방압몰탈(10) 시공을 완료한 후 양생하는 공정이 진행되며 최종적으로 그라우팅주입재(11) 주입공정을 완료로 전 공정을 3단계로 단순화 할 수 있게 된다.
도면4a는 외측몰탈패커(8)의 수직단면으로 네일링(1), 1차주입관(2), 2차주입관(3), 확인관(4)이 관통하여 지나가며 도면4b는 내측몰탈패커(6)의 수직단면으로 네일링(1), 2차주입관(3), 확인관(4)이 관통하여 지나간다. 내측몰탈패커(6)과 외측몰탈패커(8)는 부직포(7)에 의해 감싸져 있다.
Figure 3 is a view showing the overall appearance of the construction of a pressure packer consisting of a cable tie (5a, 5b, 5c, 5d), inner mortar packer 6, nonwoven fabric 7, outer mortar packer (8) and longitudinal pressure mortar ( The concept of the present invention provides a pressure grouting environment through perfect blocking of the inside and outside of the construction hole by 10). When the block is completely blocked by the pressurized packer, the grouting injection material 11 can be put and pressurized through the secondary injection pipe 3, and cracks are directed to the upper side of the perforated hole as well as the construction hole. It will have ground reinforcement concentration up to the part. The pressure inside the construction hole is measured by the pressure sensor gauge 12 and the injection pump controller 13 is controlled by the injection pump controller 13 according to the set pressure to accurately and automatically control the target pressure to improve the construction quality. It becomes possible.
1, 2, and 3 are diagrams for explaining the pressure grouting injection device using mortar according to the construction order of the present invention. FIG. 1 is a mortar pressurized packer equipped with all but the mortar filler before drilling. The state is put in a perforated construction hole. Mortar pressure packer device is nail (1), primary injection pipe (2), secondary injection pipe (3), confirmation tube (4), cable tie (5a, 5b, 5c, 5d), inner mortar packer (6), nonwoven fabric (7), the outer mortar packer (8) and the nail (1), primary injection pipe (2), secondary injection pipe (3), confirmation tube (4) wrapped with a non-woven fabric (7) and the cable tie (5a, 5b) to make the inner space of the nonwoven fabric, but filling the mortar in the inner space and curing to make the inner mortar packer (6). This is intended to have a fixing and shielding ability so that when the mortar filler 9 is injected later through the primary injection pipe (2) it does not leak to the outside. Next, after allowing the end of the primary injection pipe (2) to enter the pressurized packer (7), the outer mortar packer (8) using the nonwoven fabric (7) and cable ties (5c, 5d) in the same way to make curing It is to ensure a sufficient fixing ability and shielding capacity from the pressure when the mortar filler 9 is injected later. The inner mortar packer 6 and the outer mortar packer 8 fabrication is made in the same process and then goes into curing.
Figure 2 is a mortar filling material (9) through the primary injection pipe (2) after putting the mortar pressurized packer device manufactured by the curing of the inner mortar packer 6 and the outer mortar packer 8 in the perforated construction hole in Figure 1 It shows a state in which the injection may be to increase the construction quality by injecting the mortar filler (9) at a constant pressure through an external automatic pressure pump device. As soon as the mortar filler (9) is injected, the longitudinal pressure mortar (10) is installed in the drilling hole and simultaneously enters the curing process, so that the pressurized packer (7) cured during pressurization of the final grouting injection material (11) through the secondary injection pipe (3) is 1 It will have a pressure resistance ability to pressurize and the longitudinal pressure mortar 10 has a secondary pressure resistance characteristics to create a stable pressure injection environment for the double pressure injection.
3 is a view showing the overall appearance of the construction showing the state of the grouting injection material 11 is injected through the secondary injection pipe (3) in the final process based on the hardened pressure packer (7) and longitudinal pressure mortar (10) The pressure packer 7 and the longitudinal pressure mortar 10 provide sufficient conditions for the grouting injection material 11 in the injection environment. When the grouting injection material 11 is injected, the check tube 4 becomes an internal air, water, and foreign matter discharge passage. Finally, when the grouting injection material 11 is confirmed in the check tube 4, the check tube 4 is closed to grout the injection area. By increasing the pressure of the grouting injection material (11) sufficient for the surrounding cracks and voids in the construction hole is brought into the curing, leading to the maximum ground reinforcement aggregate characteristics of the construction site.
As described above, after the mortar pressurization packer fabrication process and the inner mortar packer and the outer mortar packer curing process are completed, the mortar filler injection and termination pressure mortar (10) construction is completed and the curing process is performed. By completing the injection process, the entire process can be simplified to three stages.
Figure 4a is a vertical section of the outer mortar packer (8) nailing (1), the primary injection pipe (2), secondary injection pipe (3), the confirmation tube 4 passes through, Figure 4b is the inner mortar packer ( Nailing (1), secondary injection pipe (3), confirmation tube (4) passes through the vertical section of 6). The inner mortar packer 6 and the outer mortar packer 8 are wrapped by the nonwoven fabric 7.

삭제delete

삭제delete

삭제delete

삭제delete

삭제delete

1: 네일링
2: 1차주입관(가압패커주입관)
3: 2차주입관(그라우팅 주입관)
4: 확인관
5a, 5b, 5c, 5d: 케이블타이
6: 내측몰탈패커
7: 부직포(가압패커)
8: 외측몰탈패커
9: 몰탈충진재
10: 종단방압몰탈
11: 그라우팅주입재
12: 압력센서게이지
13: 주입펌프제어기
14: 주입펌프
15: 주입호스
1: nailing
2: Primary injection pipe (Pressurized packer injection pipe)
3: secondary injection tube (groouting injection tube)
4: checker
5a, 5b, 5c, 5d: cable ties
6: inner mortar packer
7: Nonwoven Fabric (Pressure Packer)
8: outer mortar packer
9: mortar filler
10: longitudinal mortar
11: grouting injection material
12: Pressure sensor gauge
13: Injection pump controller
14: injection pump
15: injection hose

Claims (3)

천공된 시공 홀에 가압그라우팅을 하기 위한 몰탈을 이용한 가압그라우팅 주입장치에 있어서, 몰탈 양생에 의해 얻은 내측몰탈패커(6)와 외측몰탈패커(8)에 관형태의 부직포(7)를 감싸고 케이블타이(5a,5b,5c,5d)를 이용해 묶음으로 몰탈충진재(9) 주입을 위한 독립적인 공간을 만들고 1차주입관(2)을 통해 몰탈충진재(9)를 주입 양생함으로써 그라우팅주입재(11)가 주입될 시공홀 내부공간과 외부의 차폐를 달성함으로써 2차주입관(3)을 통해 그라우팅주입재(11)를 주입할 시 1차적인 내압능력을 갖도록 하는 것을 특징으로 하고, 그라우팅주입재(11) 주입 시 주입량을 확인하기 위한 확인관(4)과 그라우팅 철근인 네일(1)이 관통하는 것을 구성으로 하는 구조를 가지면서, 동시에 종단방압몰탈(10)을 외측에 양생함으로써 그라우팅주입재(11) 주입 시 발생할 내부 압력을 이중으로 차폐하여 안정적으로 그라우팅 주입을 가능하도록 하는 것을 특징으로 하는 몰탈을 이용한 가압그라우팅 주입장치


In the pressure grouting injection device using mortar for pressure grouting in the perforated construction hole, the tube-type nonwoven fabric (7) is wrapped around the inner mortar packer (6) and the outer mortar packer (8) obtained by mortar curing and the cable tie Grouting injection material (11) is injected by curing the mortar filler (9) through the primary injection pipe (2) to create an independent space for the injection of the mortar filler (9) in a bundle using (5a, 5b, 5c, 5d) When the grouting injection material (11) is injected through the secondary injection pipe (3) by achieving a shielding of the interior space and the outside of the construction hole to be, characterized in that it has a primary pressure resistance capacity, the injection amount when the injection of the grouting injection material (11) While having a structure configured to penetrate the confirmation tube (4) and the grouting reinforcing nail (1) for confirming the inside, at the same time curing the inside of the grout injection material 11 by curing the longitudinal pressure mortar (10) on the outside Pressure Injection pressure grouting apparatus using the double shielded with a mortar, characterized in that for reliably to enable the injection of grouting


삭제delete 삭제delete
KR2020100005902U 2010-06-07 2010-06-07 Injection System of Pressure Grouting using mortar KR200466502Y1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR2020100005902U KR200466502Y1 (en) 2010-06-07 2010-06-07 Injection System of Pressure Grouting using mortar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR2020100005902U KR200466502Y1 (en) 2010-06-07 2010-06-07 Injection System of Pressure Grouting using mortar

Publications (2)

Publication Number Publication Date
KR20100007797U KR20100007797U (en) 2010-08-04
KR200466502Y1 true KR200466502Y1 (en) 2013-04-18

Family

ID=44453114

Family Applications (1)

Application Number Title Priority Date Filing Date
KR2020100005902U KR200466502Y1 (en) 2010-06-07 2010-06-07 Injection System of Pressure Grouting using mortar

Country Status (1)

Country Link
KR (1) KR200466502Y1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20180038951A (en) 2017-04-04 2018-04-17 한국기초(주) the seismic reinforcing steel insertable type jet grouting structure and the construction method thereof
KR20180069564A (en) 2016-12-15 2018-06-25 한국기초(주) the seismic reinforcing steel insertable type jet grouting structure and the construction method thereof

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101056416B1 (en) * 2010-11-22 2011-08-11 주식회사 이파그리드코리아 Soil nailing method using the packer
KR101056417B1 (en) * 2010-11-22 2011-08-11 주식회사 이파그리드코리아 Packer of the soil-nailing
WO2012070836A2 (en) * 2010-11-22 2012-05-31 (주)이파그리드코리아 Pressing packer for soil nailing, and soil nailing method using same
KR102079570B1 (en) * 2019-08-01 2020-02-20 평화지오텍 주식회사 Soil nailing slope reinforcement system to panel
CN110513132B (en) * 2019-09-19 2021-05-04 新汶矿业集团有限责任公司孙村煤矿 Pressure-sensitive grouting anchor cable and step-by-step grouting construction method
KR102500744B1 (en) * 2022-08-23 2023-02-16 휘성개발 주식회사 Earth anchor of Permanent Tensil and Frictional with for retaining wall structure with improved grout filling and fixing performance
KR102445019B1 (en) * 2022-08-23 2022-09-21 휘성개발 주식회사 Soil nail for retaining wall structure with improved grout filling and fixing performance

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100710866B1 (en) 2005-01-14 2007-05-09 주식회사 동명건설엔지니어링 Pressure Grouting Method using Milk Grouting and Paker

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100710866B1 (en) 2005-01-14 2007-05-09 주식회사 동명건설엔지니어링 Pressure Grouting Method using Milk Grouting and Paker

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20180069564A (en) 2016-12-15 2018-06-25 한국기초(주) the seismic reinforcing steel insertable type jet grouting structure and the construction method thereof
KR20180038951A (en) 2017-04-04 2018-04-17 한국기초(주) the seismic reinforcing steel insertable type jet grouting structure and the construction method thereof

Also Published As

Publication number Publication date
KR20100007797U (en) 2010-08-04

Similar Documents

Publication Publication Date Title
KR200466502Y1 (en) Injection System of Pressure Grouting using mortar
CN109555540B (en) Tunnel type prestressed pipe curtain structure and construction method
KR101070072B1 (en) A multistaged equipment of pipe grouting by double packer system and its construction
KR101500667B1 (en) steel pipe grouting device and tunnel reinforcement andbarrier grouting method using this
CN104453946B (en) Advanced reinforcing construction method for building tunnel in soft surrounding rock
CN109611102A (en) Construction of the flyover method is worn under a kind of cold excavation
KR101415106B1 (en) The back feel grouting apparatus for upper part of tunnel
CN105041322A (en) Method and system for reinforcing hole for push bench to go in and out
CN106498950A (en) Anchor head is placed in the Pile-Anchor Supporting for Deep Excavation system and its implementation of pile body
CN112502720B (en) Method for passing open TBM through fault fracture zone
KR101045727B1 (en) A multistaged equipment of pipe grouting by double packer system and its constructing method
KR101847131B1 (en) Medium and large diameter pipeline inner diameter around the president and grout repair and reinforcement
CN208966352U (en) A kind of supporting construction in weak rocks matter region tunnel
EA031926B1 (en) Method for forming a pillar part and reinforcing adjacently constructed parallel tunnels with reinforcing rods
KR100914158B1 (en) Process of blocking water penetration and blocking earth collapsing by using impermeable wall without strut
CN108385715A (en) A kind of assembled stake arch combination retaining wall and its construction method
CN102002950B (en) Liquid division slip casting reinforcing method for subsurface structure construction joints
CN111809670A (en) Leaking stoppage grouting and reinforcing construction method for basement exterior wall construction joint
CN101793027B (en) Core-grouted static pressure anchor rod pile
JP6252837B2 (en) Tunnel lining construction method
CN103603337A (en) Grouting precast pile and grouting method
CN103410144A (en) Prestressed reinforcement rock-socketed cast-in-place pile and construction method thereof
CN104060616B (en) A kind of construction formwork of retaining engineering and construction method
KR101469603B1 (en) Pipe for piperoof with multipurpose solidarizing tube and construction method using this pipe
CN109113749A (en) Four line large section railway tunnel construction method of weak surrounding rock

Legal Events

Date Code Title Description
A201 Request for examination
G15R Request for early opening
E601 Decision to refuse application
X70R Decision of rejection after re-examination
AMND Amendment
AMND Amendment
AMND Amendment
GRNO Decision to grant (after opposition)
REGI Registration of establishment
FPAY Annual fee payment

Payment date: 20160412

Year of fee payment: 4

FPAY Annual fee payment

Payment date: 20170303

Year of fee payment: 5

FPAY Annual fee payment

Payment date: 20180219

Year of fee payment: 6

FPAY Annual fee payment

Payment date: 20200205

Year of fee payment: 8