KR20040097061A - The processing equipment of textile' micro-flocks and it's a method - Google Patents

Abstract

PURPOSE: A finishing device of fine flock of fabric and a manufacturing method thereof are capable of forming the flocks without using another fiber member to express texture, forming the fine flock on the fabric and producing fabric having new texture. CONSTITUTION: A finishing device of fine flock of fabric comprises: a tension roller part(200) containing a feeding roller(2) connected with a tension adjusting motor(20), a tension roller(4) and feeding guide rollers(6,8,10,12); a flock finishing part(100) containing a diamond coating roller(1), a rotation motor(10) driving the diamond coating roller(1), a design roller(3) and flock finishing part guide roller(5,7,9,11); and a transferring part(300) comprised of first transfer rollers(30,31) and second transfer rollers(32,33) for guiding the fine flock fabric. A finishing method thereof is as follows: putting the fabric between the diamond coating roller(1) and the design roller(3) designed on intaglio and relief; rotating the design roller(3) in accordance with fabric discharge speed; and then forming the fine flock on a side contacted with the diamond coating roller(1) by abrasion and etching of the diamond coating roller(1).

Description

The processing equipment of textile 'micro-flocks and it's a method}

The present invention relates to a fabric fine floc processing apparatus and method thereof,

More specifically, in a conventional wound state fabric having a certain thickness, finely formed using a separate processing means on the fabric itself rather than forming a floc using a third member during the basic process to be carried out. The present invention relates to a fabric fine floc processing apparatus and a method for giving a flocked form and texture to a pattern of a desired shape and shape.

Generally, flocs are called fuzz or pile, and the existing flocking method mainly uses a processing method of fixing the floc by using mechanical vibration or high pressure static electricity on the surface of the workpiece. It can be used to make children's and women's clothing such as flannel and suede. It is also used for carpets, slippers, ornaments and materials. As floc, rayon, nylon, polyester, etc. are used.

Looking at the related technologies, the application number 20-2004-0001899 relates to a flocking unit, which is a device for directly planting on the surface of the fiber, such as direct connection to the automatic machine and semi-automatic machine to enable automatic operation and manual operation by interlocking. If you look at the composition of the flocking unit that can work regardless of short file and long file by keeping the hair in good condition through the strong file movement and minimizing the remaining or flying file, the flocking unit keeps files The feed formed to feed the fabric surface of the upper part of the pallet jig located under the flocking part while rotating a certain amount of files stored in the file hopper and the file hopper by a rotating plate rotated by a motor or a cylinder periodically. Pile automatic feeder with ball, located on the bottom of pile automatic feeder Located in the high pressure electrode plate is applied to the high voltage from the high voltage, and the high voltage applied to the high voltage electrode plate through the through hole through the screen plate is placed in the electrostatic field and consists of a brush plate that is moved back and forth to the fabric High-pressure device for supplying power to the flocking part for planting in multicolored colors and adhesive applied to the fabric by the brush plate to allow the electrostatic adsorption to be uniformly carried out through the screen plate. The control panel is provided so that the file recovery time and the like can be arbitrarily adjusted according to conditions.

Application No. 20-2004-0001885 relates to a multi-color flocking device, which is placed on a pallet and a pallet rotated 180 ° to allow for close flocking of a material to be printed, such as fabric or paper. Located at the bottom of the file box and the file box to store the files and applying high voltage to the electrode plate and electrode plate receiving high voltage from the high pressure device, the file box is raised and close to the bottom of the pallet so that the files are placed in the electrostatic field and move up and down The flocking part is planted in the shape of the screen which is made by color, and the vibrating part is removed from the flocking part by hitting or vibrating the remaining files after being planted at the flocking part, and the files are uniformly applied through the screen to the adhesive applied to the fabric or paper. High voltage and high voltage electricity supply time to supply power to achieve electrostatic adsorption It consists of a control panel which can adjust arbitrarily etc. according to conditions, and performs multicolor flocking.

As described above, the method of flocking for forming flocs is conventionally a method of planting flocs into a fabric, and a third effect is obtained by adding techniques to increase efficiency and additional technical requirements in this method. The technical development is being made in the direction to obtain.

Accordingly, in the present invention, the demanded symbols of consumers are becoming more diverse, and thus, the development of fabrics having a fine floc texture and quality, which is difficult to express by conventional techniques such as weaving, is required. The development of the method is urgently required.

Accordingly, the present invention was made to solve the above problems,

The fabric supply part for feeding the rolled roll fabric and the supplied fabric are yin and yang in the shape of the design roller by the compression and rotational force of the design roller and the diamond coating roller, and the surface of the fabric is finely worn by the rotation of the diamond coating roller. After forming a fine floc on the surface of the fabric by etching, and configured to move the fabric to the post-treatment process with the discharge roller,

The present invention has been invented as a technical problem in that it is possible to express the shape and texture of a fine floc shape which could not be expressed by processing the fabric itself, rather than attaching the third floc material to the surface of the fabric.

1 is an overall configuration showing a preferred embodiment of the present invention

2 is a partially enlarged view showing a fabric processing process of the present invention

Figure 3 is an exemplary view showing the addition of other devices of the fabric processing process of the present invention

Figure 4 is a side view showing a fabric processing process of the present invention

5 is an exemplary view showing a state in which flock is formed after processing of the fabric of the present invention.

6 is a partial perspective view showing a fabric processing process of the present invention

* Description of the major symbols used in the main parts of the drawings *

1: diamond coating roller 2: feeding roller

3: Design roller 4: Tension roller 5, 7, 9, 11: Flock processing guide roller

6, 8, 10, 12: tension roller guide roller

31, 32: drive motor 100: tension roller unit

200: floc processing part 300: transfer part

The present invention relates to a device and a method for constituting a shape and shape of a pattern that can have a fine flock texture on the surface of the fabric,

Figure 1 is an overall configuration showing a preferred embodiment of the present invention, Figure 2 is a partially enlarged view showing a fabric processing process of the present invention, Figure 3 is an illustration showing the addition of other devices of the fabric processing process of the present invention Figure 4 is a side view showing a fabric processing process of the present invention, Figure 5 is an exemplary view showing the appearance of a floc formed after processing of the fabric of the present invention, Figure 6 is a partial perspective view showing a fabric processing process of the present invention When described in more detail with reference to the drawings,

As shown in FIG. 1, the present invention provides a feeding roller 2 connected to a tension adjusting motor 20, a tension roller 4 and a feeding guide roller 6, 8, 10, and 12 for adjusting tension during conveyance of the fabric. And a tension roller unit 200,

Flock processing unit 100 composed of a diamond coating roller (1), a rotary motor 10 for driving the same, a design roller (3) and a guide roller (5, 7, 9, 11) of the floc processing part,

The first feed rollers (30, 31) and the second feed rollers (32, 33) for deriving the fine flocculated fabric is composed of a transfer part 300 is composed of a combination of the respective driving motor.

The tension roller unit 200 is a part into which the fabric to be processed is introduced, and the feeding roller 2 is controlled to be rotated by the tension adjusting motor 20. The fabric passing through the feeding roller 2 is a feeding guide roller. According to the configuration order of (6, 8, 10, 12), the direction of inlet of the fabric is switched and the fabric is inverted to the lower side. The tension roller 4 is formed between the components of the feeding guide rollers so that the fabric of the roll state is pulley. It can be introduced without constant speed and distortion. Combination of a conventional general tensioning device and the roller to be configured to react flexibly, by the feeding roller (2) and the tension roller (4) combined with the tension adjustment motor 20 is constant without twisting the fabric double Is to allow it to flow at a rate.

As shown in FIGS. 1, 2, and 4, the floc processing part 100 receives the guide of the guide rollers 5, 7, 9 and 11 from the fabric, which has passed through the tension roller part 200, and the diamond coating roller 1. The fabric is guided between the design rollers (3) to rotate the diamond coating roller (1) and the pressure between the design roller (3) and the diamond coating roller (1). Will be. In the case of such fine flocs, it was impossible to express by the conventional wicking method and the method of floc formation using the intermediate binder.

The diamond coating roller 1 is formed by coating the surface of the rotatable roller with fine particles of diamond (diamond), which is represented by a material having the highest durability and abrasion resistance. In the past, diamond is generally processed as a tool for cutting and polishing. It is used. In the case of the present invention to finely polish the fabric to express the shape and shape, in consideration of the characteristics of the fabric with a weak durability and abrasion resistance, the diamond coating roller by coating the fine particles of extremely fine and soft diamond on the roller ( 1). The coating of the fine particles of diamond is a fine coating that can not be detected by visual or tactile sense, and may be used by coating other metal materials or materials with high abrasiveness similar to diamonds.

The diamond coating roller 1 rotates to finely grind a desired portion of the fabric, and it is suitable between a low speed rotation and a high speed rotation between 1 and 1800 rpm. In the case of high speed rotation over 1800rpm, even if the partial cooling cooler is operated, there is a risk of combustion phenomenon by heat due to the nature of the highly flammable fabric, and between the diamond coating roller (1) and the design roller (3) for the formation of fine flocs. Control of pressure becomes difficult.

The design roller 3 is a roller in which the desired shape and shape of the design is finely embossed, and is formed by attaching a film having a shape or may be configured directly on the roller. The design roller (3) is configured to convert the gap between the corresponding diamond roller and the (1) by 0 ~ 30mm in accordance with the material of the fabric, and the diamond coating roller (1) Configure to apply pressure to the fabric. The variability and pressure of the design roller (3) is to be selectively processed according to the thickness and wear of the fabric to be processed is to be controlled by the user desired value.

When the fabric is introduced by the configuration and conditions of the diamond coating roller 1 and the design roller 3 mentioned above, the diamond coating roller 1 is rotated according to the set speed of the rotary motor 10, The design roller (3) with the designed surface exerts pressure on the diamond coating roller (1), so that the fabric part grounded on the embossed portion of the design roller (3) is subjected to more pressure than the fabric part grounded on the intaglio portion. Therefore, the resistance to the rotation of the diamond coating roller 1 is increased, so that a lot of wear and etching occurs. At this time, the design roller (3) is rotated according to the discharging speed of the first feed roller (30, 31) and the second feed roller (32, 33), the shape of the yin and yang of the surface of the design roller (3) engaged with the fabric According to the change of the fine coating due to the wear and etching of the diamond coating roller (1) is repeatedly formed based on one rotation of the design roller (3).

In addition, as shown in FIG. 3, since the high temperature and a lot of fine dust may occur in the floc processing part 100, a device such as a cooler and a dust inhaler, which are commonly used, are not affected in the process. It can be applied by separately configuring the upper and lower parts.

The fabric passed through the process is moved to the conveying unit 300, that is, is configured to be drawn to the outside for other processing or storage by the driving roller of the first feed roller 30, the second feed roller 33. And, the original fabric on the flock processing unit 100 is rotated with the design roller 3 in accordance with the driving speed of the motor (31, 32) coupled with the feed roller (30, 33). In the present invention, the first and second feed rollers 30 and 33 are configured to facilitate loading during discharging of the fabric, but only one feed roller can implement a sufficient process.

Looking again at the overall flow of the micro-floc configuration of the fabric made through each component as described above,

When the fabric to be microfloc is determined on the surface, the user sets the rotation speed of the diamond coating roller 1, sets the type of the design roller 3, the play between the diamond coating roller 1, and the pressure. .

When the fabric is connected to the entire construction part and starts to operate, the tension roller 4 and the feeding roller 2 of the tension roller unit 200 inflow the fabric while controlling the tension and the pulling speed of the entire fabric to be introduced. The fabric is drawn between the diamond coating roller 1 and the design roller 3 by several guide rollers 6, 8, 10, 12, 5, 7, 9 and 11.

The first and second feed rollers 30 and 33 control the discharge speed of the fabric and discharge the fabric by a separately connected driving motor, and the design roller 3 is engaged with the fabric by the force of the fabric caught on the transfer roller. Rotating, the diamond coating roller (1) is rotated on the surface of the grounded fabric under the pressure of the design roller (3) to vary the degree of wear and etching according to the shape and shape of the negative relief of the surface of the design roller (3) And processing.

Looking at the configuration of the micro-floc composed of the above process through an enlarged cross-section can be described that the micro-floc is configured as shown in FIG.

In constructing the fabric flock through the present invention as described above,

It is possible to express the texture by constructing the floc without using the third fiber member, and it is possible to directly express the flocking shape of the fine height on the fabric, which was impossible to construct and express at all by the conventional technology. It is possible to supply through the production of new textures that do not exist in the market, and consumers can choose a new texture material.

Claims (6)

A tension roller unit 200, to which the feeding roller 2 is configured, Diamond coating roller (1), the rotating motor 10 for driving it, the design roller (3) and the floc processing guide rollers (5, 7, 9, 11) composed of the tension roller part 200 The fabric is guided between the diamond coating roller 1 and the design roller 3 under the guidance of the guide rollers 5, 7, 9 and 11 to rotate the diamond coating roller 1, the design roller 3 and the diamond. With the pressure between the coating roller (1), the flock processing unit 100 is configured to be formed with a fine floc surface of the fabric is worn, etched into a shape of the designed shape, Micro floc processing apparatus comprising the first feed roller for deriving the fine floc processed fabric The method of claim 1, The diamond coating roller 1 of the flock processing unit 100 is formed by coating fine particles of diamond (diamond) to finely polish the surface of the fabric to express the shape and shape, and includes rotating at 1 to 1800 rpm. Fine floc processing equipment The method of claim 1, The diamond coating roller 1 of the flock processing unit 100 is formed by coating fine particles of other metallic materials or materials having high abrasiveness of similarity such as diamond so as to express the shape and shape by finely polishing the surface of the fabric. Micro-Flock Processing Equipment The method of claim 1, The design roller (3) is a fine floc processing apparatus comprising a configured to convert the gap between the corresponding diamond roller and (1) by about 0 ~ 30mm in accordance with the material of the fabric The method of claim 1 or 3, Design roller (3) is configured to apply pressure to the fabric between the diamond coating roller (1) of the pressure up to 0 ~ 10 atm when operating to the corresponding diamond roller (1) to improve the degree of expression of fine floc Microfloc processing apparatus including that configured to be adjustable The design roller (3), which is designed with the surface of the yin and yang embossed, is applied to the diamond coating roller (1) which rotates with the fabric interposed therebetween, and the design roller (3) is engaged with the fabric according to the discharge speed of the conveying roller. As the shape of the surface of the design roller (3) is changed, the surface of the design surface of the design roller (3) is in contact with the diamond coating roller (1) due to the wear and etching of the diamond coating roller (1). Microfloc processing method comprising repeatedly formed on the basis of one rotation