CN112877975B - Sanding device for cloth printing and dyeing and control method thereof - Google Patents
Sanding device for cloth printing and dyeing and control method thereof Download PDFInfo
- Publication number
- CN112877975B CN112877975B CN202110025164.XA CN202110025164A CN112877975B CN 112877975 B CN112877975 B CN 112877975B CN 202110025164 A CN202110025164 A CN 202110025164A CN 112877975 B CN112877975 B CN 112877975B
- Authority
- CN
- China
- Prior art keywords
- roller
- cloth
- sanding
- frame
- frame body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a sanding device for printing and dyeing cloth and a control method thereof, wherein the sanding device comprises: set up first drive roller, tensioning roller, second drive roller, sanding mechanism and adjustment mechanism inside the casing, first drive roller, tensioning roller and second drive roller form the isosceles triangle structure, the tensioning roller is located isosceles triangle's summit position department, around being equipped with the cloth between first drive roller, tensioning roller and the second drive roller, sanding mechanism's quantity is two, and two sanding mechanisms are located two hypotenuses of isosceles triangle respectively, adjustment mechanism sets up between the top of tensioning roller and the interior roof of casing. The invention can shorten the operation time and improve the operation efficiency; the sanding effect of the cloth is improved, and the sanding quality of the cloth is improved; the precision is high, the automation degree is high, the operation is timely, and the risk of cloth damage is eliminated; the tensioning device is suitable for tensioning operation of various cloth materials and has strong adaptability.
Description
Technical Field
The invention relates to the technical field of cloth sanding, in particular to a sanding device for cloth printing and dyeing and a control method thereof.
Background
The cloth is one of the commonly used materials in the decorative material, and mainly comprises various cloth such as linen, nylon cloth, chemical fiber carpet, non-woven wall cloth, color adhesive tape, flannel and the like. Cloth plays a considerable role in decorative displays, often a major non-negligible effort in the overall sales space. A large amount of cloth is used for wall surface decoration, partition and background treatment, and a good commercial space display style can be formed. Wherein, the cloth can be divided into from weaving mode: woven fabric and knitted fabric; the processing technology can be divided into: grey cloth, bleached cloth, dyed cloth, printed cloth, colored woven cloth, mixed process cloth (such as printing on the colored woven cloth, composite cloth, flocked cloth, leather-like felt cloth) and the like; it can also be divided into the following raw materials: cotton cloth, chemical fabric, hemp cloth, wool fabric, silk, blended fabric, and the like.
On the other hand, sanding is a process in the textile industry, a layer of fabric with a short fluff layer feeling is formed on the surface of the fabric through the rubbing action of a sanding machine and a carborundum leather, the original characteristics are kept, a new style is given to the fabric, the heat retention property and the flexibility are improved, the fabric is thick, soft and soft, the texture is rich, the fabric has the characteristic of no fading, the color is ever new, and the fabric is suitable for winter heat retention products and products used next to the skin. However, the prior sanding device has the following disadvantages: 1. the two sides of the cloth can not be simultaneously sanded, the cloth is turned over after one side is sanded, and then the other side is sanded, so that the operation time is prolonged, and the operation efficiency is reduced; 2. the tensioning degree needs manual adjustment to different cloth, and the precision is low, degree of automation is low, has the risk that can not in time adjust and lead to damaging the cloth.
Disclosure of Invention
In view of the above disadvantages of the prior art, an object of the present invention is to provide a sanding device for printing and dyeing cloth, which is used to solve the problem that sanding operations cannot be simultaneously performed on both sides of the cloth in the prior art, and that it is necessary to turn over the cloth after one side is sanded and then perform sanding on the other side, thereby prolonging the operation time and reducing the operation efficiency; the tensioning degree needs manual adjustment to different cloth, and the precision is low, degree of automation is low, has the problem that the risk that leads to damaging the cloth can not in time be adjusted.
To achieve the above and other related objects, the present invention provides a sanding device for printing and dyeing cloth, comprising: the sanding machine comprises a shell, a first driving roller, a tensioning roller, a second driving roller, sanding mechanisms and adjusting mechanisms, wherein the first driving roller, the tensioning roller and the second driving roller form an isosceles triangle structure;
the sanding mechanism comprises a base frame, a first sanding roller, a second sanding roller and an amplitude detection assembly, wherein the first sanding roller is rotatably arranged at the top end of the base frame, the second sanding roller is rotatably arranged at the bottom end of the base frame, the first sanding roller is in contact with the top surface of the cloth, the second sanding roller is in contact with the bottom surface of the cloth, and the amplitude detection assembly is arranged at two ends of the base frame;
the amplitude detection assembly comprises a first frame body, a second frame body, a first press roller, a second press roller, a third press roller and a fourth press roller, the first frame body is arranged at the lower left of the base frame, the second frame body is arranged at the upper right of the base frame, the cloth penetrates through the first frame body and the second frame body, a first mounting frame and a second mounting frame are respectively and rotatably arranged at two sides of the upper right end of the first frame body, the first press roller is rotatably arranged at the top end of the first mounting frame, the second press roller is rotatably arranged at the top end of the second mounting frame, torsion springs are respectively arranged among the first mounting frame, the second mounting frame and the first frame body, a third mounting frame and a fourth mounting frame are respectively and rotatably arranged at two sides of the lower left end of the second frame body, the third press roller is rotatably arranged at the bottom end of the third mounting frame, and the fourth press roller is rotatably arranged at the bottom end of the fourth mounting frame, all be equipped with the torsional spring between third mounting bracket, fourth mounting bracket and the second framework, first compression roller, third compression roller are located the top of cloth, second compression roller and fourth compression roller are located the below of cloth.
Preferably, a first torsion sensor is arranged between the bottom end of the first mounting frame and the first frame body, a second torsion sensor is arranged between the bottom end of the second mounting frame and the first frame body, a third torsion sensor is arranged between the top end of the third mounting frame and the second frame body, and a fourth torsion sensor is arranged between the top end of the fourth mounting frame and the second frame body.
Preferably, adjustment mechanism includes the regulating block, adjusts the cavity, the movable block, two-way telescopic link and magnetism inhales the subassembly, the regulating block is fixed on the interior top surface of casing, adjust the cavity and set up the inside at the regulating block, the top of movable block extends to the inside of adjusting the cavity, two-way telescopic link is fixed in the installation cavity on the top of movable block, magnetism inhales the subassembly setting between the top of the interior top surface of adjusting the cavity and movable block, the bottom of movable block is equipped with the fifth mounting bracket, the tensioning roller rotates and installs in the fifth mounting bracket.
Preferably, a first step, a second step and a third step are arranged in the adjusting cavity, the heights of the first step, the second step and the third step are sequentially reduced, the first step, the second step and the third step are sequentially protruded inwards in the horizontal direction, the two-way telescopic rods are horizontally distributed in the adjusting cavity, and an elastic piece is further arranged between the inner top surface of the adjusting cavity and the top end of the movable block.
Preferably, the device further comprises a control module, a calculation module and a comparison module, wherein the first torque sensor, the second torque sensor, the third torque sensor, the fourth torque sensor, the bidirectional telescopic rod, the magnetic attraction component, the calculation module and the comparison module are electrically connected with the control module.
Preferably, a first flow cavity is formed in the first frame body, a plurality of spray heads are arranged on the inner top surface and the inner bottom surface of the first frame body, the spray heads are communicated with the first flow cavity, and the first flow cavity is communicated with the water pump through a water pipe.
Preferably, a second flow cavity is formed in the second frame body, a plurality of air outlets are formed in the inner top surface and the inner bottom surface of the second frame body, the air outlets are communicated with the second flow cavity, and the second flow cavity is communicated with the air heater through an air pipe.
Preferably, the water pump and the air heater are electrically connected with the control module.
Preferably, still include leading-in roller and derivation roller, leading-in roller, derivation roller rotate the both ends that set up in the inside of casing respectively, leading-in roller, first drive roller, tensioning roller, second drive roller, derivation roller form W type structure.
In addition, the invention also provides a control method of the sanding device for printing and dyeing the cloth, which comprises the following steps:
amplitude detection operation: when the cloth fluctuates, the cloth can be in extrusion contact with the first press roller, the second press roller, the third press roller or the fourth press roller, and the first press roller, the second press roller, the third press roller or the fourth press roller respectively drive the first mounting frame, the second mounting frame, the third mounting frame or the fourth mounting frame to swing, so that the first torque sensor, the second torque sensor, the third torque sensor or the fourth torque sensor detect torque data;
and (3) comparison calculation operation: after the four torque data are transmitted into the control module, the control module starts a comparison module and a calculation module, the comparison module compares the four torque data, and then the calculation module performs difference calculation on the four torque data to obtain fifth data;
adjusting operation: the control module starts the two-way telescopic rod and the magnetic suction assembly according to fifth data, and the two-way telescopic rod is matched with the magnetic suction assembly, the first step, the second step and the third step to automatically adjust the height of the tensioning roller.
As described above, the sanding device for printing and dyeing cloth according to the present invention has at least the following advantageous effects:
1. when the cloth sanding machine is used, power is provided by the first driving roller and the second driving roller to drive the cloth to move forwards, the cloth is tensioned by the tensioning roller so as to be sanded, the top surface of the cloth is sanded by the first sanding roller, and the bottom surface of the cloth is sanded by the second sanding roller, so that two surfaces of the cloth can be sanded simultaneously, the operation time is shortened, and the operation efficiency is improved;
2. two sanding mechanisms are respectively arranged on two inclined edges of an isosceles triangle formed by the first driving roller, the tensioning roller and the second driving roller, and two times of sanding treatment are continuously carried out on the cloth in a front-back manner, so that the sanding effect of the cloth is improved, and the sanding quality of the cloth is improved;
3. when the cloth made of different materials is replaced, the vibration amplitude of the cloth is detected in real time through the amplitude detection assembly, so that the height of the tensioning roller is automatically adjusted through the adjusting mechanism in time, the tensioning degree of the cloth is adjusted, the traditional manual operation of adjusting the tensioning degree is replaced, the precision is high, the automation degree is high, the operation is in time, and the risk of cloth damage is eliminated;
4. through the cooperation of the first step, the second step, the third step, the two-way telescopic rod and the magnetic suction assembly, three kinds of tensioning degrees of cloth can be flexibly adjusted to adapt to the tensioning operation of various cloths, and the adaptability is high.
Drawings
Fig. 1 is a perspective view showing a sanding device for printing and dyeing cloth according to the present invention.
Fig. 2 is a schematic front view of the sanding device for printing and dyeing cloth according to the present invention.
Fig. 3 is a perspective view showing a sanding mechanism in the sanding device for printing and dyeing cloth according to the present invention.
Fig. 4 is a perspective view (another view) of a sanding mechanism in a sanding device for printing and dyeing cloth according to the present invention.
Fig. 5 is a schematic side view of a sanding mechanism in a sanding apparatus for printing and dyeing cloth according to the present invention.
Fig. 6 is a schematic sectional view at a-a in fig. 5 illustrating a sanding apparatus for printing and dyeing cloth according to the present invention.
Fig. 7 is a schematic view showing the inside of an adjusting mechanism in the sanding device for textile printing according to the present invention.
Fig. 8 is a block diagram showing a sanding apparatus for printing and dyeing cloth according to the present invention.
Element number description: first drive roller 1, tensioning roller 2, fifth mounting bracket 21, second drive roller 3, sanding mechanism 4, bed frame 41, first sanding roller 411, second sanding roller 412, first framework 42, shower nozzle 421, second framework 43, air outlet 431, first compression roller 44, first mounting bracket 441, second compression roller 45, second mounting bracket 451, third compression roller 46, third mounting bracket 461, fourth compression roller 47, fourth mounting bracket 471, adjustment mechanism 5, regulating block 51, first step 52, second step 53, third step 54, movable block 55, two-way telescopic rod 56, magnetic attraction subassembly 57, elastic component 58, leading-in roller 6, leading-out roller 7, cloth 8.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 8. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
The following examples are for illustrative purposes only. The various embodiments may be combined, and are not limited to what is presented in the following single embodiment.
Referring to fig. 1 and 2, the present invention provides a sanding device for printing and dyeing cloth, including: the setting is at inside first drive roller 1 of casing (not shown in the figure), tensioning roller 2, second drive roller 3, sanding mechanism 4 and adjustment mechanism 5, wherein, first drive roller 1, tensioning roller 2 and second drive roller 3 form the isosceles triangle structure, tensioning roller 2 is located isosceles triangle's summit position department, first drive roller 1 and second drive roller 3 are the cylinder structure, and the diameter of the two is the same, first drive roller 1, the axis of second drive roller 3 is parallel to each other, ensure the removal that the cloth can be stable, first drive roller 1, around being equipped with cloth 8 between tensioning roller 2 and the second drive roller 3, the rear side of casing is equipped with two driving motor, two driving motor drive first drive roller 1 respectively, second drive roller 3 is rotatory, provide power for the removal of cloth. The quantity of sanding mechanism 4 is two, and two sanding mechanisms 4 are located isosceles triangle's two bevel edges respectively, adjustment mechanism 5 sets up between the top of tensioning roller 2 and the interior roof of casing, adjustment mechanism 5 is used for adjusting tensioning roller 2's height, still include leading-in roller 6 and derivation roller 7, leading-in roller 6, derivation roller 7 rotates the both ends that set up the inside at the casing respectively, wherein, leading-in roller 6, derivation roller 7 all adopts cylindrical structure, and the surface is the smooth surface, with reduce frictional resistance, do benefit to the removal of cloth, leading-in roller 6, first drive roller 1, tensioning roller 2, second drive roller 3, derivation roller 7 forms W type structure, during the operation, the cloth moves along W type structure forward.
During the use, the cloth is earlier through leading-in roller 6 by the inside of leading-in casing, and the cloth is in the inside of casing after the mill hair is handled, is exported the outside of casing again through deriving roller 7 to accomplish the mill hair operation, in order to obtain warmth retention, compliance good, thick gentle, the abundant cloth of feel, through being equipped with two mill hair mechanisms 4, can be successively to the cloth twice mill hair in succession and handle, improve the mill hair effect of cloth, improve the mill hair quality of cloth. Adjust the height of tensioning roller 2 through adjustment mechanism 5 to adjust the length of two hypotenuses of isosceles triangle, can adjust the tensioning degree of the cloth 8 between first drive roller 1, tensioning roller 2 and the second drive roller 3, adapt to the sanding of different material cloths and handle, improve the adaptability.
Referring to fig. 3 and 4, the sanding mechanism 4 includes a base frame 41, a first sanding roller 411, a second sanding roller 412 and an amplitude detecting assembly, wherein, the base frame 41 is distributed obliquely relative to the machine shell, the first sanding roller 411 is rotationally arranged at the top end of the base frame 41, the first sanding roller 411 adopts a cylindrical structure, the periphery of the first sanding roller 411 is wrapped with a first sand skin with a first roughness, the second sanding roller 412 is rotationally arranged at the bottom end of the base frame 41, the second sanding roller 412 adopts a cylindrical structure, the periphery of the second sanding roller 412 is wrapped with a second sand skin with a second roughness, can select the first sand skin and the second sand skin that have different roughness respectively according to the quality needs of dull polish cloth, use more nimble, the top surface contact of first dull polish roller 411 and cloth 8, the bottom surface contact of second dull polish roller 412 and cloth 8, amplitude detection subassembly sets up on the both ends of bed frame 41.
The rear end of bed frame 41 is equipped with two motors, two motors drive first sanding roller 411 respectively, second sanding roller 412 is rotatory, in the use, first sanding roller 411 drives the first emery leather of its peripheral parcel rotatory, thereby carry out the sanding processing to the top surface of cloth, second sanding roller 412 drives the second emery leather of its peripheral parcel rotatory, thereby carry out the sanding processing to the bottom surface of cloth, can carry out the sanding processing simultaneously to the two sides of cloth, replace traditional operation mode that needs carry out the turn-ups to the cloth, shorten the time of sanding operation, improve work efficiency.
Referring to fig. 3 to 6, the amplitude detection assembly includes a first frame 42, a second frame 43, a first press roller 44, a second press roller 45, a third press roller 46, and a fourth press roller 47, the first frame 42 is disposed at the lower left of the base frame 41, the second frame 43 is disposed at the upper right of the base frame 41, wherein the first frame 42 and the second frame 43 are respectively fixedly connected to the base frame 41 through a slant plate, and the cloth 8 passes through the first frame 42 and the second frame 43. A first mounting rack 441 and a second mounting rack 451 are respectively rotatably arranged on two sides of the upper right end of the first frame 42, the first press roller 44 is rotatably arranged on the top end of the first mounting rack 441, wherein the first press roller 44 is rotatably connected with the top end of the first mounting rack 441 through a rotating shaft at the axial position thereof, the second press roller 45 is rotatably arranged on the top end of the second mounting rack 451, wherein the second press roller 45 is rotatably connected with the top end of the second mounting rack 451 through a rotating shaft at the axial position thereof, torsion springs (not shown in the figure) are respectively arranged between the first mounting rack 441, the second mounting rack 451 and the first frame 42, a third mounting rack 461 and a fourth mounting rack 471 are respectively rotatably arranged on two sides of the lower left end of the second frame 43, the third press roller 46 is rotatably arranged on the bottom end of the third mounting rack 461, the fourth press roller 47 is rotatably arranged on the bottom end of the fourth mounting rack 471, the third mounting rack 461, A torsion spring (not shown in the figure) is arranged between the fourth mounting frame 471 and the second frame 43, the first pressing roller 44 and the third pressing roller 46 are located above the fabric 8, and the second pressing roller 45 and the fourth pressing roller 47 are located below the fabric 8. A first torsion sensor is arranged between the bottom end of the first mounting frame 441 and the first frame 42, a second torsion sensor is arranged between the bottom end of the second mounting frame 451 and the first frame 42, a third torsion sensor is arranged between the top end of the third mounting frame 461 and the second frame 43, and a fourth torsion sensor is arranged between the top end of the fourth mounting frame 471 and the second frame 43.
When different materials of cloth are switched, due to the material of the cloth, the tension degree of the cloth among the first driving roller 1, the tension roller 2 and the second driving roller 3 changes, when the cloth loosens, the cloth can generate a shaking amplitude in the vertical direction of the hypotenuse of the isosceles triangle, the cloth shakes to and fro to touch the first press roller 44, the second press roller 45, the third press roller 46 and the fourth press roller 47, so that the first press roller 44, the second press roller 45, the third press roller 46 or the fourth press roller 47 respectively drive the first mounting rack 441, the second mounting rack 451, the third mounting rack 461 or the fourth mounting rack 471 to swing, correspondingly, the first torsion sensor, the second torsion sensor, the third torsion sensor and the fourth torsion sensor can detect four different data, thereby realizing the detection operation of the amplitude of the cloth, and the four torsion springs can also deform, after the cloth is restored to a predetermined tension state, the first, second, third, or fourth mounts 441, 451, 461, or 471 are restored to an initial state by restoring forces of the four torsion springs, thereby completing the adjustment of the tension degree of the cloth. In addition, through the first torque sensor, the second torque sensor, the third torque sensor and the fourth torque sensor that set up, the amplitude of detection cloth that can be real-time when the tensioning degree of cloth changes, can be timely adjust the operation, avoid the cloth to be damaged, the effectual protection treats the cloth of sanding.
Please refer to fig. 7, the adjusting mechanism 5 includes the regulating block 51, adjust the cavity, the movable block 55, two-way telescopic rod 56 and magnetic suction assembly 57, the regulating block 51 is fixed on the interior top surface of casing, adjust the inside that the cavity was seted up at regulating block 51, the top of movable block 55 extends to the inside of adjusting the cavity, wherein, logical groove has been seted up to the bottom of regulating block 51, logical groove is run through on the top of movable block 55, and movable block 55 can slide from top to bottom at logical inslot, two-way telescopic rod 56 is fixed in the installation cavity on the top of movable block 55, magnetic suction assembly 57 sets up between the top of the interior top surface of adjusting the cavity and movable block 55, the bottom of movable block 55 is equipped with fifth mounting bracket 21, tensioning roller 2 rotates and installs in fifth mounting bracket 21. Specifically, referring to fig. 7, a first step 52, a second step 53 and a third step 54 are arranged in the adjusting chamber, the heights of the first step 52, the second step 53 and the third step 54 are sequentially reduced, the first step 52, the second step 53 and the third step 54 are sequentially protruded inwards in the horizontal direction, the two-way telescopic rods 56 are horizontally distributed in the adjusting chamber, and an elastic member 58 is further arranged between the inner top surface of the adjusting chamber and the top end of the movable block 55, wherein the elastic member 58 is a rectangular spiral spring.
When the cloth tensioning device is used, the magnetic suction component 57 is closed, the two output ends of the bidirectional telescopic rod 56 are extended to a first length, at the moment, the two output ends of the bidirectional telescopic rod 56 are lapped on the first step 52, so that the tensioning roller 2 has a first height, and the cloth has a first tensioning degree; the two output ends of the bidirectional telescopic rod 56 can be extended to a second length according to the requirement of the tension degree of the cloth, at this time, the two output ends of the bidirectional telescopic rod 56 are lapped on the second step 53, so that the tension roller 2 has a second height, and the cloth has a second tension degree; the two output ends of the two-way telescopic rod 56 can be extended to a third length according to the requirement of the tension degree of the cloth, at the moment, the two output ends of the two-way telescopic rod 56 are lapped on the third step 54, so that the tension roller 2 has a third height, the cloth has the third tension degree, three tension degrees of the cloth 8 can be flexibly adjusted, the cloth can adapt to the tension operation of various kinds of cloth, the adaptability is strong, when the tension roller 2 needs to be adjusted to a second height or a first height from the third height, the magnetic suction component 57 needs to be started, the suction force generated by the magnetic suction component 57 drives the movable block 55 to move upwards, the height adjustment of the tension roller 2 can be realized by matching with the extension of the two-way telescopic rod 56, in addition, the movable block 55 can slowly move in the adjusting cavity by arranging the elastic component 58, the buffering effect is achieved, and the situation that the two output ends of the two-way telescopic rod 56 can not impact the first step 52 rigidly, The second step 53 or the third step 54, thereby effectively protecting the two output ends of the bidirectional telescopic rod 56.
Referring to fig. 8, the portable electronic device further includes a control module, a calculation module and a comparison module, wherein the first torque sensor, the second torque sensor, the third torque sensor, the fourth torque sensor, the bidirectional telescopic rod 56, the magnetic attraction component 57, the calculation module and the comparison module are electrically connected to the control module. When the torque sensor is used, the first torque sensor, the second torque sensor, the third torque sensor and the fourth torque sensor transmit detected torque data to the control module, the control module starts the comparison module and the calculation module, the comparison module performs comparison processing on the four torque data, then the calculation module performs difference calculation on the four torque data, specifically, a first difference value obtained by performing difference calculation on a first torque detected by the first torque sensor and a second torque detected by the second torque sensor is obtained, a second difference value obtained by performing difference calculation on a third torque detected by the third torque sensor and a fourth torque detected by the fourth torque sensor is obtained, when the first difference value and the second difference value reach a preset threshold value, the control module starts the two-way telescopic rod 56 and the magnetic suction assembly 57, and the two-way telescopic rod 56, the magnetic suction assembly 57, the first step 52, the second step 52 and the magnetic suction assembly are used for controlling the torque data to be transmitted to the control module, The height of tensioning roller 2 is adjusted in the cooperation of second step 53 and third step 54, and the height of the automatic regulation tensioning roller 2 that can be timely to adjust the tensioning degree of cloth 8, replace traditional manual regulation tensioning degree operation, the precision is high, degree of automation is high, the operation is timely, eliminates the risk that the cloth damaged.
Referring to fig. 3-6, a first flow cavity is formed in the first frame 42, a plurality of nozzles 421 are disposed on the inner top surface and the inner bottom surface of the first frame 42, the nozzles 421 are communicated with the first flow cavity, and the first flow cavity is communicated with the water pump through a water pipe. The second flow cavity is formed in the second frame body 43, the plurality of air outlets 431 are formed in the inner top surface and the inner bottom surface of the second frame body 43, the air outlets 431 are communicated with the second flow cavity, and the second flow cavity is communicated with the air heater through an air pipe. Wherein, the water pump and the air heater are electrically connected with the control module. During the use, draw water in to first framework 42 from the water source through the water pump, water in the first flow cavity is through a plurality of shower nozzles 421 blowout, wherein, a plurality of shower nozzles 421 spun are vaporific little drop of water, on top surface and the bottom surface to the cloth with spouting, spray the cleaning to the cloth, can clear away absorbent impurity on the cloth 8, in addition, the hot-air that the air heater produced blows to the top surface and the bottom surface of cloth 8 through the second flow cavity, a plurality of air outlet 431, do benefit to the steam trade of cloth, ensure that cloth 8 levels no fold, and the product quality is improved.
In addition, the invention also provides a control method of the sanding device for printing and dyeing the cloth, which comprises the following steps:
amplitude detection operation: when the cloth 8 fluctuates, the cloth 8 is pressed and contacted with the first press roller 44, the second press roller 45, the third press roller 46 or the fourth press roller 47, the first press roller 44, the second press roller 45, the third press roller 46 or the fourth press roller 47 respectively drive the first mounting frame 441, the second mounting frame 451, the third mounting frame 461 or the fourth mounting frame 471 to swing, so that the first torque sensor, the second torque sensor, the third torque sensor or the fourth torque sensor detects torque data;
and (3) comparison calculation operation: after the four torque data are transmitted into the control module, the control module starts a comparison module and a calculation module, the comparison module compares the four torque data, and then the calculation module performs difference calculation on the four torque data to obtain fifth data;
adjusting operation: the control module starts the bidirectional telescopic rod 56 and the magnetic suction component 57 according to the fifth data, and the bidirectional telescopic rod 56, the magnetic suction component 57, the first step 52, the second step 53 and the third step 54 are matched with each other to automatically adjust the height of the tension roller 2.
In summary, when the cloth sanding machine is used, power is provided by the first driving roller and the second driving roller to drive the cloth to move forwards, the cloth is tensioned by the tensioning roller so as to be sanded, the top surface of the cloth is sanded by the first sanding roller, and the bottom surface of the cloth is sanded by the second sanding roller, so that two surfaces of the cloth can be sanded simultaneously, the operation time is shortened, and the operation efficiency is improved; two sanding mechanisms are respectively arranged on two inclined edges of an isosceles triangle formed by the first driving roller, the tensioning roller and the second driving roller, and two times of sanding treatment are continuously carried out on the cloth in a front-back manner, so that the sanding effect of the cloth is improved, and the sanding quality of the cloth is improved; when the cloth made of different materials is replaced, the vibration amplitude of the cloth is detected through the amplitude detection assembly, so that the height of the tensioning roller is automatically adjusted through the adjusting mechanism in time, the tensioning degree of the cloth is adjusted, the traditional manual operation of adjusting the tensioning degree is replaced, the precision is high, the automation degree is high, the operation is in time, and the risk of cloth damage is eliminated; through the cooperation of the first step, the second step, the third step, the two-way telescopic rod and the magnetic suction assembly, three kinds of tensioning degrees of cloth can be flexibly adjusted to adapt to the tensioning operation of various cloths, and the adaptability is high. Therefore, the invention effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. A sanding device for printing and dyeing cloth, characterized in that, the sanding device for printing and dyeing cloth includes: the sanding machine comprises a shell, and is characterized by comprising a first driving roller (1), a tensioning roller (2), a second driving roller (3), sanding mechanisms (4) and an adjusting mechanism (5) which are arranged inside the shell, wherein the first driving roller (1), the tensioning roller (2) and the second driving roller (3) form an isosceles triangle structure, the tensioning roller (2) is located at the vertex position of the isosceles triangle, cloth (8) is wound among the first driving roller (1), the tensioning roller (2) and the second driving roller (3), the number of the sanding mechanisms (4) is two, the two sanding mechanisms (4) are respectively located on two inclined sides of the isosceles triangle, the adjusting mechanism (5) is arranged between the top end of the tensioning roller (2) and the inner top wall of the shell, and the adjusting mechanism (5) is used for adjusting the height of the tensioning roller (2);
the sanding mechanism (4) comprises a base frame (41), a first sanding roller (411), a second sanding roller (412) and an amplitude detection assembly, wherein the first sanding roller (411) is rotatably arranged at the top end of the base frame (41), the second sanding roller (412) is rotatably arranged at the bottom end of the base frame (41), the first sanding roller (411) is in contact with the top surface of the cloth (8), the second sanding roller (412) is in contact with the bottom surface of the cloth (8), and the amplitude detection assembly is arranged at two ends of the base frame (41);
the amplitude detection assembly comprises a first frame body (42), a second frame body (43), a first press roller (44), a second press roller (45), a third press roller (46) and a fourth press roller (47), wherein the first frame body (42) is arranged on the lower left side of the base frame (41), the second frame body (43) is arranged on the upper right side of the base frame (41), the cloth (8) penetrates through the first frame body (42) and the second frame body (43), a first mounting frame (441) and a second mounting frame (451) are respectively arranged on two sides of the upper right end of the first frame body (42) in a rotating mode, the first press roller (44) is arranged on the top end of the first mounting frame (441) in a rotating mode, the second press roller (45) is arranged on the top end of the second mounting frame (451) in a rotating mode, torsion springs are arranged among the first mounting frame body (441), the second mounting frame (451) and the first frame body (42), a third mounting rack (461) and a fourth mounting rack (471) are respectively rotatably arranged on two sides of the left lower end of the second frame body (43), the third press roller (46) is rotatably arranged at the bottom end of the third mounting rack (461), the fourth press roller (47) is rotatably arranged at the bottom end of the fourth mounting rack (471), torsion springs are respectively arranged among the third mounting rack (461), the fourth mounting rack (471) and the second frame body (43), the first press roller (44) and the third press roller (46) are positioned above the cloth (8), and the second press roller (45) and the fourth press roller (47) are positioned below the cloth (8);
a first torsion sensor is arranged between the bottom end of the first mounting frame (441) and the first frame body (42), a second torsion sensor is arranged between the bottom end of the second mounting frame (451) and the first frame body (42), a third torsion sensor is arranged between the top end of the third mounting frame (461) and the second frame body (43), and a fourth torsion sensor is arranged between the top end of the fourth mounting frame (471) and the second frame body (43);
the adjusting mechanism (5) comprises an adjusting block (51), an adjusting cavity, a movable block (55), a two-way telescopic rod (56) and a magnetic suction assembly (57), the adjusting block (51) is fixed on the inner top surface of the machine shell, the adjusting cavity is arranged inside the adjusting block (51), the top end of the movable block (55) extends into the adjusting cavity, the two-way telescopic rod (56) is fixed in an installation cavity at the top end of the movable block (55), the magnetic suction assembly (57) is arranged between the inner top surface of the adjusting cavity and the top end of the movable block (55), a fifth installation frame (21) is arranged at the bottom end of the movable block (55), and the tensioning roller (2) is rotatably installed in the fifth installation frame (21);
the adjustable cavity is internally provided with a first step (52), a second step (53) and a third step (54), the heights of the first step (52), the second step (53) and the third step (54) are sequentially reduced, the first step (52), the second step (53) and the third step (54) sequentially protrude inwards in the horizontal direction, the two-way telescopic rods (56) are horizontally distributed in the adjustable cavity, and an elastic piece (58) is further arranged between the inner top surface of the adjustable cavity and the top end of the movable block (55).
2. The sanding device for printing and dyeing cloth according to claim 1, characterized in that: the device is characterized by further comprising a control module, a calculation module and a comparison module, wherein the first torque sensor, the second torque sensor, the third torque sensor, the fourth torque sensor, the two-way telescopic rod (56), the magnetic attraction component (57), the calculation module and the comparison module are electrically connected with the control module.
3. The sanding device for printing and dyeing cloth according to claim 2, characterized in that: a first flow cavity is formed in the first frame body (42), a plurality of spray heads (421) are arranged on the inner top surface and the inner bottom surface of the first frame body (42), the spray heads (421) are communicated with the first flow cavity, and the first flow cavity is communicated with a water pump through a water pipe.
4. A sanding device for printing and dyeing cloth according to claim 3, characterised in that: the second flow cavity is formed in the second frame body (43), a plurality of air outlets (431) are formed in the inner top surface and the inner bottom surface of the second frame body (43), the air outlets (431) are communicated with the second flow cavity, and the second flow cavity is communicated with the air heater through an air pipe.
5. The sanding device for printing and dyeing cloth according to claim 4, characterized in that: and the water pump and the air heater are electrically connected with the control module.
6. Sanding device according to any one of claims 1-5, characterized in that: still including leading-in roller (6) and derivation roller (7), leading-in roller (6), derivation roller (7) rotate the both ends that set up in the inside of casing respectively, leading-in roller (6), first drive roller (1), tensioning roller (2), second drive roller (3), derivation roller (7) form W type structure.
7. A control method of a sanding device for printing and dyeing cloth according to claim 6, characterized in that:
amplitude detection operation: when the cloth (8) fluctuates, the cloth (8) can be in pressing contact with a first pressing roller (44), a second pressing roller (45), a third pressing roller (46) or a fourth pressing roller (47), the first pressing roller (44), the second pressing roller (45), the third pressing roller (46) or the fourth pressing roller (47) respectively drive a first mounting frame (441), a second mounting frame (451), a third mounting frame (461) or a fourth mounting frame (471) to swing, and therefore the first torque sensor, the second torque sensor, the third torque sensor or the fourth torque sensor detect torque data;
and (3) comparison calculation operation: after the four torque data are transmitted into the control module, the control module starts a comparison module and a calculation module, the comparison module compares the four torque data, and then the calculation module performs difference calculation on the four torque data to obtain fifth data;
adjusting operation: the control module starts the two-way telescopic rod (56) and the magnetic suction component (57) according to fifth data, and the two-way telescopic rod (56) is matched with the magnetic suction component (57), the first step (52), the second step (53) and the third step (54) to automatically adjust the height of the tensioning roller (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110025164.XA CN112877975B (en) | 2021-01-08 | 2021-01-08 | Sanding device for cloth printing and dyeing and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110025164.XA CN112877975B (en) | 2021-01-08 | 2021-01-08 | Sanding device for cloth printing and dyeing and control method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112877975A CN112877975A (en) | 2021-06-01 |
| CN112877975B true CN112877975B (en) | 2022-04-01 |
Family
ID=76047383
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110025164.XA Active CN112877975B (en) | 2021-01-08 | 2021-01-08 | Sanding device for cloth printing and dyeing and control method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112877975B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115679586A (en) * | 2022-11-10 | 2023-02-03 | 江苏华一机械有限公司 | Sanding machine is with storing workstation |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0871905A (en) * | 1994-08-31 | 1996-03-19 | Amitec Corp | Both side surfaces copying belt sander |
| CN205636166U (en) * | 2016-05-24 | 2016-10-12 | 江苏华一机械有限公司 | Take sanding machine equipment of tension control subassembly |
| CN205662734U (en) * | 2016-05-24 | 2016-10-26 | 江苏华一机械有限公司 | Sanding machine's tension device |
| CN107881694A (en) * | 2017-12-19 | 2018-04-06 | 江苏占姆士纺织有限公司 | Efficient sample cloth roughing-up machine |
| CN110284288A (en) * | 2019-07-18 | 2019-09-27 | 陶媛媛 | A kind of cloth sanding machine and application method |
| CN110331546A (en) * | 2019-08-06 | 2019-10-15 | 佛山市南海区新元机械有限公司 | A kind of front-back two-sided roughing-up machine |
| CN210002091U (en) * | 2019-04-30 | 2020-01-31 | 浙江东盛印染有限公司 | distance adjusting linkage mechanism of sanding roller for printing and dyeing |
| CN210458648U (en) * | 2019-07-02 | 2020-05-05 | 谢琼彪 | Garment materials's sanding device |
-
2021
- 2021-01-08 CN CN202110025164.XA patent/CN112877975B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0871905A (en) * | 1994-08-31 | 1996-03-19 | Amitec Corp | Both side surfaces copying belt sander |
| CN205636166U (en) * | 2016-05-24 | 2016-10-12 | 江苏华一机械有限公司 | Take sanding machine equipment of tension control subassembly |
| CN205662734U (en) * | 2016-05-24 | 2016-10-26 | 江苏华一机械有限公司 | Sanding machine's tension device |
| CN107881694A (en) * | 2017-12-19 | 2018-04-06 | 江苏占姆士纺织有限公司 | Efficient sample cloth roughing-up machine |
| CN210002091U (en) * | 2019-04-30 | 2020-01-31 | 浙江东盛印染有限公司 | distance adjusting linkage mechanism of sanding roller for printing and dyeing |
| CN210458648U (en) * | 2019-07-02 | 2020-05-05 | 谢琼彪 | Garment materials's sanding device |
| CN110284288A (en) * | 2019-07-18 | 2019-09-27 | 陶媛媛 | A kind of cloth sanding machine and application method |
| CN110331546A (en) * | 2019-08-06 | 2019-10-15 | 佛山市南海区新元机械有限公司 | A kind of front-back two-sided roughing-up machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112877975A (en) | 2021-06-01 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112877975B (en) | Sanding device for cloth printing and dyeing and control method thereof | |
| CN207918120U (en) | A kind of textile cloth flattening mechanism | |
| CN214655789U (en) | Sanding machine suitable for any internal diameter drum cloth | |
| CN110983705A (en) | Weaving sanding machine device | |
| CN207419067U (en) | A kind of roughing-up machine for fabric | |
| CN113265787A (en) | Cloth dyeing apparatus | |
| CN114275583B (en) | Dustproof rolling frame of cloth | |
| CN112064262A (en) | Garment materials printing device | |
| CN115094602B (en) | Fabric wrinkle removing device for textile and clothing processing | |
| CN207887567U (en) | A kind of drum-type cleaning equipment for automobile cushion | |
| CN115058875A (en) | Dust removal and distance measurement winding device for producing polyester knitted dyed fabric and using method thereof | |
| CN213596620U (en) | High-efficient tentering setting machine | |
| CN209703039U (en) | A kind of scrub structure of rope form rinsing machine | |
| CN215251675U (en) | Surface cleaning device for surface fabric | |
| CN112722957A (en) | Relaxation degree control device for melt-blown fabric production and use method thereof | |
| CN208023258U (en) | A kind of sample sanding equipment | |
| CN117344481A (en) | Smoothing device for dyeing production of full-polyester knitted dyed cloth and application method of smoothing device | |
| CN114836930B (en) | Finishing equipment and process for superfine velvet environment-friendly fabric | |
| CN116084110B (en) | Cleaning device for goose down fabric | |
| CN219133524U (en) | Multifunctional cloth roll compounding machine | |
| CN217649101U (en) | Laminating device is used in processing of composite fabric convenient to adjust | |
| CN207347581U (en) | A kind of decorticating mill with polishing action | |
| CN220952386U (en) | Cloth feeding device of double-needle machine | |
| CN212179488U (en) | Cloth weathers device for clothing production convenient to adjust great | |
| CN218931350U (en) | Clothing cloth removes wrinkle device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |