CN115058875A - Dust removal and distance measurement winding device for producing polyester knitted dyed fabric and using method thereof - Google Patents
Dust removal and distance measurement winding device for producing polyester knitted dyed fabric and using method thereof Download PDFInfo
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- CN115058875A CN115058875A CN202210751159.1A CN202210751159A CN115058875A CN 115058875 A CN115058875 A CN 115058875A CN 202210751159 A CN202210751159 A CN 202210751159A CN 115058875 A CN115058875 A CN 115058875A
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- 239000004744 fabric Substances 0.000 title claims abstract description 152
- 238000004804 winding Methods 0.000 title claims abstract description 124
- 239000000428 dust Substances 0.000 title claims abstract description 112
- 229920000728 polyester Polymers 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 24
- 238000005259 measurement Methods 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 claims abstract description 3
- 238000012360 testing method Methods 0.000 claims description 74
- 238000004140 cleaning Methods 0.000 claims description 42
- 238000005096 rolling process Methods 0.000 claims description 32
- 239000002002 slurry Substances 0.000 claims description 22
- 230000008878 coupling Effects 0.000 claims description 19
- 238000010168 coupling process Methods 0.000 claims description 19
- 238000005859 coupling reaction Methods 0.000 claims description 19
- 230000003287 optical effect Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 13
- 238000009499 grossing Methods 0.000 claims description 11
- 230000033001 locomotion Effects 0.000 claims description 7
- 238000004043 dyeing Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000009940 knitting Methods 0.000 claims description 2
- 238000010618 wire wrap Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 4
- 239000012535 impurity Substances 0.000 abstract description 2
- 238000010009 beating Methods 0.000 description 17
- 229910003460 diamond Inorganic materials 0.000 description 3
- 239000010432 diamond Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
- B65H18/12—Mechanisms in which power is applied to web-roll spindle to effect step-by-step advancement of web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
- B65H26/066—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs responsive to information, e.g. printed mark, on the web or web roll
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/11—Dimensional aspect of article or web
- B65H2701/113—Size
- B65H2701/1133—Size of webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/174—Textile; fibres
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a dust removal and distance measurement winding device for producing full-polyester knitted dyed fabric and a using method thereof, and relates to the technical field of full-polyester knitted dyed fabric production. According to the invention, the components are matched with each other, so that fluff on the surface of the cloth can be removed in the winding process, the smoothness of the surface of the cloth is improved, the quality of the cloth is further improved, the tension adjusting component is used for adjusting the tension of the winding of the cloth, the dust removing component is used for removing dust and impurities remained on the surface of the cloth in the winding process, the distance measuring component is matched for knowing the winding size of the cloth, and the adjustment and the use of a user are facilitated.
Description
Technical Field
The invention relates to the technical field of production of polyester knitted dyed fabric, in particular to a dust removal distance measurement winding device for producing polyester knitted dyed fabric and a using method thereof.
Background
The polyester knitted fabric is a fabric formed by bending yarns into loops by using a knitting needle and mutually stringing and sleeving the loops, is a warp knitted fabric and a weft knitted fabric, and has soft texture, moisture absorption and air permeability, excellent elasticity and extensibility and producibility. The clothing that the full polyester knitted fabric was made is comfortable and easy to wear, close to the shin and body, do not have the sense of restraint, can fully embody human body curve, and modern knitted fabric is more colorful, has got into the development rank of multi-functionalization and high-grade, and the novel knitted fabric of various texture effects, different functions develops, and the sense organ effect and the visual effect that have never before brought are washed for the full polyester knitted fabric, need use the coiling mechanism to wash the knitted fabric rolling with the finished product full in the processing when washing the knitted fabric and preserve in full.
The winding device for producing polyester knitted dyed fabric in the market is not provided with a mechanism for taking out fluff on the surface of the fabric, so that the surface of the fabric is not smooth enough, and the attractiveness and the sale of the fabric are influenced.
Disclosure of Invention
The invention aims to provide a dust-removing distance-measuring winding device for producing polyester knitted dyed fabric and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a dust removal and ranging winding device for producing polyester knitted dyed fabric and a using method thereof comprise a working frame and a fluff removing component, wherein the left side inside the working frame is provided with a winding component, the right side of the winding component is provided with a dust removal component, one end of the dust removal component close to the winding component is provided with a ranging component, the right side of the dust removal component is provided with a tension adjusting component, the fluff removing component is installed inside the right side of the working frame and comprises a placing frame, a servo motor, a diamond frame, the working frame, a taking-out frame, a rotating motor and a beating paddle, the servo motor is arranged in the middle of the placing frame, the output end of the servo motor is connected with the diamond frame, the two ends of the diamond frame are movably connected with the working frame, the bottom of the working frame is provided with the taking-out frame, and the rotating motor is installed inside the taking-out frame, the output end of the rotating motor is connected with the roughening paddle.
Further, the rolling component comprises a stepping motor, a bevel gear set, a rolling roller, an external member and a winding rod, the output end of the stepping motor is connected with the bevel gear set, the middle of the bevel gear set is provided with the rolling roller in a penetrating manner, the internal portion of the rolling roller is provided with the external member, and the external surface of the external member is sleeved with the winding rod.
Furthermore, the rolling component further comprises a rotary spring, a lapping piece and a rotating screw piece, the rotary spring is embedded into the upper surface of the rolling roller, the outer surface of the rotary spring is provided with the lapping piece, and the middle part of the lapping piece is in threaded connection with the rotating screw piece.
Further, the dust removal component comprises a dust removal frame, a cleaning motor, a transmission belt, a rotating shaft, a cleaning soft brush and a dust removal electrostatic rod, the outer surface of the dust removal frame is provided with the cleaning motor, the output end of the cleaning motor is connected with the transmission belt, the transmission belt is far away from the one end of the cleaning motor is sleeved with the rotating shaft, the outer surface of the rotating shaft is connected with the cleaning soft brush, and the dust removal electrostatic rod is arranged inside the dust removal frame.
Furthermore, the outer surface of the cleaning soft brush relative to the rotating shaft is distributed in a circumferential shape, the cleaning soft brush is in an inverted-21274-shaped structure, and the rotating shaft is provided with two groups.
Further, the range finding subassembly includes range finding case, coupling, test gyro wheel, rubber sleeve, test jig, infrared laser generator and optical record board, the range finding incasement portion is worn to be equipped with the coupling, just the coupling outer end is rotated and is connected with the test gyro wheel, the test gyro wheel surface has cup jointed the rubber sleeve, the test jig connect in the coupling is kept away from the one end of test gyro wheel, just test jig internal connection has infrared laser generator, the optical record board connect in the inner wall of range finding case.
Furthermore, the size of the test jig is consistent with that of the test roller, and the test jig is connected with the infrared laser generator in an embedded mode.
Further, the tension adjusting assembly comprises a connecting frame, a reset spring, a tension frame, an electric telescopic handle and a smoothing wheel, the connecting frame is internally provided with the reset spring, the reset spring is far away from one end of the connecting frame is connected with the tension frame, the electric telescopic handle is installed below two sides of the tension frame, and the smoothing wheel is rotatably connected with the surface of the tension frame.
Furthermore, the inner wall of the working frame is rotatably connected with a rotating rod, a connecting rod is arranged on one side of the rotating rod, and the rotating rod and the connecting rod are distributed in a vertically staggered mode.
Further, the use method comprises the following steps:
s1, cloth rolling
The cloth is wound around the rotating rod and the connecting rod from the right side of the working frame, meanwhile, the winding end of the cloth is connected to the surface of the winding rod, and the stepping motor is started to drive the bevel gear set to synchronously rotate with the winding roller, so that the winding roller and the winding rod synchronously rotate to realize the winding movement of the cloth;
s2 fluff removing of cloth
When the cloth rolling motion starts, a servo motor is started to drive a tooth rack and a flocking slurry in a flocking rack to rotate, the lower surface of the flocking rack is hollowed, the flocking rack is attached to the surface of the cloth, fluff and dust on the surface of the cloth are removed by the aid of the rotating flocking slurry, meanwhile, the tooth rack drives a driven rack and auxiliary slurry to carry out fluff removal on the cloth, and an electric telescopic rod drives a tension rack to stretch and retract so that a smoothing wheel on the surface of the tension rack is tightly attached to the surface of the cloth to adjust the tension of the cloth;
s3, removing dust
After fluff is removed, the cloth enters the dust removing frame, at the moment, the cleaning motor drives the transmission belt to synchronously rotate with the rotating shaft, so that the cleaning soft brush on the outer surface of the rotating shaft rotates to clean and remove dust on the outer surface of the cloth, and the cleaning soft brush is contacted with the cloth and then contacted with the dust removing frame (a dust removing electrostatic rod on the inner wall so as to stick dust swept from the surface of the cloth on the outer surface of the dust removing electrostatic rod, thereby reducing the dust raising phenomenon;
s4, ranging winding
Utilize the cloth that removes to drive the test roller and rotate, and then make the coupling and the test jig synchronous rotation that test roller middle part alternated, and open infrared laser generator simultaneously with this, utilize infrared laser generator to rotate the round and beat laser on the optics record board by optics record board record test roller and test jig pivoted number of times, the circumference that test roller and test jig rotate the round is exactly the length of cloth rolling promptly, a range finding rolling for to the cloth, guarantee the even of rolling work, the rolling of cloth is accomplished at the surface of wire wrapping rod in last cloth winding.
The invention provides a dust removal and ranging winding device for producing polyester knitted dyed fabric and a using method thereof, and the device has the following beneficial effects: according to the dust removal distance measurement winding device for producing the polyester knitted dyed fabric and the using method thereof, the plurality of components are matched with each other, so that fluff on the surface of the fabric can be removed in the winding process, the smoothness of the surface of the fabric is improved, the quality of the fabric is further improved, the tension adjusting component is used for adjusting the winding tension of the fabric, the dust removal component is used for removing dust and impurities remained on the surface of the fabric in the winding process, the distance measurement component is matched to know the winding size of the fabric, and a user can conveniently adjust and use the distance measurement component;
1. according to the winding device, the winding assembly drives the bevel gear set and the winding roller to rotate by the aid of the stepping motor, the winding roller and the winding rod are detachably designed, replacement of the winding rod is facilitated, the winding rod is limited in the winding roller by the aid of insertion of the winding rod and the sleeve, the winding rod is firmly limited in the winding roller by the aid of support of the rotating screw on the sleeve, and winding work stability is improved.
2. According to the invention, through the mutual matching arrangement of the fluff removing assembly and the working frame, the servo motor is utilized to drive the tooth frame and the fluff beating slurry in the fluff beating frame to rotate, the lower surface of the fluff beating frame is hollowed, the fluff beating frame is attached to the surface of a cloth, fluff and dust on the surface of the cloth are removed by utilizing the rotating fluff beating slurry, and the electric telescopic rod is utilized to drive the tension frame to stretch so that the smoothing wheel on the surface of the tension frame is tightly attached to the surface of the cloth to realize the adjustment of the tension of the cloth.
3. According to the invention, through the arrangement of the dust removal component, the transmission belt and the rotating shaft are driven to synchronously rotate by the work of the cleaning motor, so that the cleaning soft brush rotates to remove dust on the surface of the cloth, and the rotating cleaning soft brush is contacted with the dust removal electrostatic rod on the inner wall of the dust removal frame after being contacted with the cloth, so that the dust swept from the surface of the cloth is adhered to the outer surface of the dust removal electrostatic rod, and the dust cleaning control is realized.
4. According to the invention, through the arrangement of the distance measuring assembly, the moving cloth is utilized to drive the test roller to rotate, so that the coupling shaft inserted in the middle of the test roller and the test frame synchronously rotate, and meanwhile, the infrared laser generator is started, laser is applied to the optical recording plate by rotating the infrared laser generator for one circle, the rotation times of the test roller and the test frame are recorded by the optical recording plate, namely the circumference of the test roller and the test frame rotating for one circle is the cloth rolling length, and the distance measuring and rolling device is used for distance measuring and rolling of cloth, and ensuring the uniform rolling work.
Drawings
FIG. 1 is a schematic view of the overall structure of a dust removal distance measurement winding device for producing polyester knitted dyed fabric and a using method thereof;
FIG. 2 is a schematic structural view of a dust removal distance measurement winding device for producing polyester knitted dyeing cloth and a winding component of a using method thereof;
FIG. 3 is an enlarged schematic structural view of the part A in FIG. 2 of a dust removal distance measurement winding device for producing polyester knitted dyed fabric and a using method thereof according to the present invention;
FIG. 4 is a schematic cross-sectional structure view of a dust removal assembly of the dust removal distance measurement winding device for producing polyester knitted dyeing cloth and the use method thereof;
FIG. 5 is a schematic sectional view of a distance measuring assembly of the dust removing and distance measuring winding device for producing polyester knitted dyeing cloth and the using method thereof;
FIG. 6 is a partial enlarged structural diagram of a tension adjusting assembly of the dust removal distance measurement winding device for producing polyester knitted dyeing cloth and the use method thereof;
FIG. 7 is a schematic structural view of a dust removal distance measurement winding device for producing polyester knitted dyed fabric and a fluff removal assembly using the same.
In the figure: 1. a working frame; 2. a winding component; 201. a stepping motor; 202. a bevel gear set; 203. a wind-up roll; 204. a kit; 205. a wire winding rod; 206. a return spring; 207. lapping; 208. rotating the screw; 3. a dust removal assembly; 301. a dust removal frame; 302. cleaning the motor; 303. a drive belt; 304. a rotating shaft; 305. cleaning a soft brush; 306. a dedusting electrostatic rod; 4. a ranging assembly; 401. a distance measuring box; 402. coupling; 403. testing the roller; 404. a rubber sleeve; 405. a test frame; 406. an infrared laser generator; 407. an optical recording sheet; 5. a tension adjustment assembly; 501. a connecting frame; 502. a return spring; 503. a tension bracket; 504. an electric telescopic rod; 505. a smoothing wheel; 6. a de-fluff assembly; 601. a placement frame; 602. a servo motor; 603. a rack; 604. a flocking frame; 605. beating the velvet pulp; 606. a driven frame; 607. auxiliary pulp; 7. a rotating rod; 8. a connecting rod.
Detailed Description
Referring to fig. 1-7, the present invention provides a technical solution: a dust removal and ranging winding device for producing polyester knitted dyed fabric and a using method thereof comprise a working frame 1 and a fluff removing component 6, wherein the left side inside the working frame 1 is provided with a winding component 2, the right side of the winding component 2 is provided with a dust removing component 3, one end of the dust removing component 3 close to the winding component 2 is provided with a ranging component 4, the right side of the dust removing component 3 is provided with a tension adjusting component 5, the inner wall of the working frame 1 is rotatably connected with a rotating rod 7, one side of the rotating rod 7 is provided with a connecting rod 8, the rotating rod 7 and the connecting rod 8 are in up-down staggered distribution, the tension adjusting component 5 comprises a connecting frame 501, a reset spring 502, a tension frame 503, an electric telescopic rod 504 and a smoothing wheel 505, the inside of the connecting frame 501 is provided with the reset spring 502, one end of the reset spring 502 far away from the connecting frame 501 is connected with the tension frame 503, and the lower parts of two sides of the tension frame 503 are both provided with the electric telescopic rod 504, the flattening wheel 505 is rotatably connected to the surface of the tension bracket 503;
referring to fig. 1-3, the winding assembly 2 includes a stepping motor 201, a bevel gear set 202, a winding roller 203, a sleeve 204 and a winding rod 205, the output end of the stepping motor 201 is connected with the bevel gear set 202, the winding roller 203 is arranged in the middle of the bevel gear set 202 in a penetrating manner, the sleeve 204 is arranged in the winding roller 203, the winding rod 205 is sleeved on the outer surface of the sleeve 204, the winding assembly 2 further includes a rotary spring 206, a tab 207 and a rotating screw 208, the rotary spring 206 is embedded in the upper surface of the winding roller 203, the tab 207 is arranged on the outer surface of the rotary spring 206, and the rotating screw 208 is connected to the middle of the tab 207 in a threaded manner;
the specific operation is as follows, through the arrangement of the winding assembly 2, the winding assembly 2 utilizes the stepping motor 201 to drive the bevel gear set 202 and the winding roller 203 to rotate, the winding roller 203 and the winding rod 205 are detachably designed, the replacement of the winding rod 205 is facilitated, the winding rod 205 is limited in the winding roller 203 by the insertion of the winding rod 205 and the sleeve 204, the winding rod 205 is firmly limited in the winding roller 203 by the support of the rotating screw 208 on the sleeve 204, and the winding work stability is improved;
referring to fig. 1 and 4, the dust removing assembly 3 includes a dust removing frame 301, a cleaning motor 302, a transmission belt 303, a rotation shaft 304, a cleaning soft brush 305 and a dust removing electrostatic rod 306, the cleaning motor 302 is installed on the outer surface of the dust removing frame 301, the output end of the cleaning motor 302 is connected with the transmission belt 303, the rotation shaft 304 is sleeved at one end of the transmission belt 303 far away from the cleaning motor 302, the cleaning soft brush 305 is connected to the outer surface of the rotation shaft 304, the dust removing electrostatic rod 306 is arranged inside the dust removing frame 301, the cleaning soft brushes 305 are circumferentially distributed on the outer surface of the rotation shaft 304, and the cleaning soft brushes 305 are inverted-21274-shaped structures, and the rotation shafts 304 are provided with two groups;
the specific operation is as follows, through the arrangement of the dust removal component 3, the work of the cleaning motor 302 is utilized to drive the transmission belt 303 and the rotating shaft 304 to synchronously rotate, the rotation of the rotating shaft 304 driven by the transmission belt 303 can enable the installation position of the cleaning motor 302 to be below the working frame 1, so that the working stability of the cleaning motor 302 is improved, the cleaning soft brush 305 is further enabled to rotate to remove dust on the surface of the cloth, the rotating cleaning soft brush 305 is in contact with the dust removal electrostatic rod 306 on the inner wall of the dust removal frame 301 after being in contact with the cloth, the dust swept by the surface of the cloth is adhered to the outer surface of the dust removal electrostatic rod 306, and the cleaning control on the dust is realized, wherein the model of the dust removal electrostatic rod 306 is SL-006A;
referring to fig. 1 and 7, the fluff removing assembly 6 is mounted inside the right side of the working frame 1, the fluff removing assembly 6 includes a placing frame 601, a servo motor 602, a rack 603, a fluff beating frame 604, a fluff beating slurry 605, a driven frame 606 and an auxiliary slurry 607, the servo motor 602 is disposed in the middle of the surface of the placing frame 601, the output end of the servo motor 602 is connected with the rack 603, the bottom of the rack 603 is connected with the fluff beating frame 604, the fluff beating slurry 605 is disposed inside the fluff beating frame 604, the driven frame 606 is engaged with the outer side of the rack 603, and the auxiliary slurry 607 is disposed at the bottom of the driven frame 606;
the operation is as follows, through the mutually-matched arrangement between the fluff removing assembly 6 and the working frame 1, the servo motor 602 is utilized to drive the tooth rack 603 and the fluff beating slurry 605 in the fluff beating frame 604 to rotate, the lower surface of the fluff beating frame 604 is hollowed out, the fluff beating frame 604 is attached to the surface of the cloth, the fluff and dust on the surface of the cloth are removed by utilizing the rotation of the fluff beating slurry 605, and the electric telescopic rod 504 is utilized to drive the tension frame 503 to stretch and retract so that the smoothing wheel 505 on the surface of the tension frame 503 is tightly attached to the surface of the cloth to adjust the tension of the cloth.
Referring to fig. 1 and 5, the distance measuring assembly 4 includes a distance measuring box 401, a coupling 402, a testing roller 403, a rubber sleeve 404, a testing frame 405, an infrared laser generator 406 and an optical recording plate 407, the coupling 402 is disposed through the middle of the distance measuring box 401, the outer end of the coupling 402 is rotatably connected with the testing roller 403, the rubber sleeve 404 is sleeved on the outer surface of the testing roller 403, the testing frame 405 is connected to one end of the coupling 402 away from the testing roller 403, the infrared laser generator 406 is connected inside the testing frame 405, the optical recording plate 407 is connected to the inner wall of the distance measuring box 401, the size of the testing frame 405 is consistent with that of the testing roller 403, and the testing frame 405 is connected with the infrared laser generator 406 in an embedded manner;
the operation is as follows specifically, through the setting of range finding subassembly 4, utilize the cloth of removal to drive test roller 403 and rotate, and then make the coupling 402 and the test jig 405 synchronous rotation that test roller 403 middle part alternates, and open infrared laser generator 406 simultaneously, utilize infrared laser generator 406 to rotate the round and beat laser on optical recording board 407 by optical recording board 407 record test roller 403 and test jig 405 pivoted number of times, the girth that test roller 403 and test jig 405 rotated the round is exactly the length of cloth rolling promptly, be used for the range finding rolling to the cloth, guarantee the even of rolling work.
The using method comprises the following steps:
s1, cloth rolling
The cloth is wound around the rotating rod 7 and the connecting rod 8 from the right side of the working frame 1, meanwhile, the winding end of the cloth is connected to the surface of the winding rod 205, the stepping motor 201 is started to drive the bevel gear set 202 to synchronously rotate with the winding roller 203, and further the winding roller 203 and the winding rod 205 synchronously rotate to realize the winding movement of the cloth;
s2 fluff removing of cloth
When the cloth rolling motion starts, a servo motor 602 is started to drive a rack 603 and a flocking slurry 605 inside a flocking rack 604 to rotate, the lower surface of the flocking rack 604 is hollowed out, the flocking rack 604 is attached to the surface of the cloth, fluff and dust on the surface of the cloth are removed by the aid of the rotation of the flocking slurry 605, meanwhile, the rack 603 drives a driven rack 606 and an auxiliary slurry 607 to carry out fluff removal work on the cloth, and an electric telescopic rod 504 is used for driving a tension rack 503 to stretch and retract so that a smoothing wheel 505 on the surface of the tension rack 503 is tightly attached to the surface of the cloth to adjust the tension of the cloth;
s3, removing dust
After fluff is removed, cloth enters the dust removing frame 301, the cleaning motor 302 drives the transmission belt 303 and the rotating shaft 304 to synchronously rotate at the moment, so that the cleaning soft brush 305 on the outer surface of the rotating shaft 304 rotates to clean and remove dust on the outer surface of the cloth, and the cleaning soft brush 305 is in contact with the dust removing electrostatic rod 306 on the inner wall of the dust removing frame 301 after being in contact with the cloth, so that dust swept from the surface of the cloth is adhered to the outer surface of the dust removing electrostatic rod 306, and the dust raising phenomenon is reduced;
s4, ranging winding
Utilize the cloth that removes to drive test roller 403 and rotate, and then make the coupling 402 and the test jig 405 synchronous rotation that test roller 403 middle part alternates, and open infrared laser generator 406 simultaneously, utilize infrared laser generator 406 to rotate a circle and beat laser on optical recording board 407 by optical recording board 407 record test roller 403 and test jig 405 pivoted number of times, the girth that test roller 403 and test jig 405 rotated a circle is exactly the length of cloth rolling promptly, be used for to the range finding rolling of cloth, guarantee the even of rolling work, cloth winding is accomplished the rolling of cloth on the surface of wire rod 205 at last
In conclusion, when the dust removal distance measurement winding device for producing full polyester knitted dyed fabric and the use method thereof are used, firstly, the fabric is wound from the right side of a working frame 1 around a rotating rod 7 and a connecting rod 8, meanwhile, a winding end of the fabric is connected to the surface of a winding rod 205, a stepping motor 201 is started to drive a bevel gear set 202 and a winding roller 203 to synchronously rotate, further, the winding roller 203 and the winding rod 205 are synchronously rotated to realize the winding motion of the fabric, then, a servo motor 602 is started to drive a rack 603 and a flocking slurry 605 in the flocking rack 604 to rotate, the lower surface of the flocking rack 604 is hollowed, the flocking rack 604 is attached to the surface of the fabric, fluff and the fluff and dust on the surface of the fabric are removed by using the rotating state of the flocking slurry 605, meanwhile, the rack 603 drives a driven rack 606 and an auxiliary slurry 607 to carry out the fluff removal work on the fabric, and an electric telescopic rod 504 is used to drive a tension rack 503 to stretch, so that a smoothing tension wheel 505 on the surface of the rack 503 is tightly attached to the surface of the fabric to adjust the tension of the fabric, then the cloth enters the dust removing frame 301, at this time, the cleaning motor 302 drives the transmission belt 303 and the rotating shaft 304 to synchronously rotate, so that the cleaning soft brush 305 on the outer surface of the rotating shaft 304 rotates to clean and remove dust on the outer surface of the cloth, the cleaning soft brush 305 contacts with the dust removing electrostatic rod 306 on the inner wall of the dust removing frame 301 after contacting with the cloth, so that dust swept by the surface of the cloth is adhered to the outer surface of the dust removing electrostatic rod 306, the dust flying phenomenon is reduced, the moving cloth drives the test roller 403 to rotate, so that the coupling shaft 402 inserted in the middle of the test roller 403 and the test frame 405 synchronously rotate, and simultaneously the infrared laser generator 406 is turned on, laser is irradiated on the optical recording plate 407 by one rotation of the infrared laser generator 406, the rotation times of the test roller 403 and the test frame 405 are recorded by the optical recording plate 407, namely, the circumference of one rotation of the test roller 403 and the test frame 405 is the length of the cloth, the cloth winding device is used for distance measurement winding of cloth, ensures uniformity of winding work, and finally completes winding of the cloth on the surface of the winding rod 205.
Claims (10)
1. The dust removal and ranging winding device for producing polyester knitted dyeing cloth is characterized by comprising a working frame (1) and a fluff removal component (6), wherein a winding component (2) is installed on the left side inside the working frame (1), a dust removal component (3) is arranged on the right side of the winding component (2), a ranging component (4) is installed at one end, close to the winding component (2), of the dust removal component (3), a tension adjusting component (5) is arranged on the right side of the dust removal component (3), the fluff removal component (6) is installed inside the right side of the working frame (1), the fluff removal component (6) comprises a placing frame (601), a servo motor (602), a tooth frame (603), a fluff removal frame (604), fluff removal pulp (605), a driven frame (606) and auxiliary pulp (607), the servo motor (602) is arranged in the middle of the surface of the placing frame (601), the output end of the servo motor (602) is connected with the tooth rack (603), the bottom of the tooth rack (603) is connected with the flocking rack (604), the flocking slurry (605) is arranged in the flocking rack (604), the outer side of the tooth rack (603) is connected with the driven rack (606) in a meshing manner, and the bottom of the driven rack (606) is provided with the auxiliary slurry (607).
2. The dust removal and distance measurement winding device for producing polyester knitted dyed fabric according to claim 1, wherein the winding assembly (2) comprises a stepping motor (201), a bevel gear set (202), a winding roller (203), a sleeve member (204) and a winding rod (205), the output end of the stepping motor (201) is connected with the bevel gear set (202), the winding roller (203) is arranged in the middle of the bevel gear set (202) in a penetrating manner, the sleeve member (204) is arranged in the winding roller (203), and the winding rod (205) is sleeved on the outer surface of the sleeve member (204).
3. The dust removal and distance measurement winding device for producing polyester knitted dyed fabric according to claim 2, wherein the winding assembly (2) further comprises a rotary spring (206), a tab (207) and a rotary screw (208), the rotary spring (206) is embedded in the upper surface of the winding roller (203), the tab (207) is arranged on the outer surface of the rotary spring (206), and the rotary screw (208) is connected to the middle of the tab (207) in a threaded manner.
4. The dust removal range finding coiling mechanism is used in production of full polyester knitting dyeing cloth according to claim 1, characterized in that, dust removal subassembly (3) are including dust removal frame (301), clean motor (302), driving belt (303), pivot (304), clean soft brush (305) and dust removal electrostatic rod (306), just dust removal frame (301) surface mounting have clean motor (302), clean motor (302) output is connected with driving belt (303), just driving belt (303) is kept away from the one end of clean motor (302) is cup jointed pivot (304), the surface of pivot (304) is connected with clean soft brush (305), dust removal electrostatic rod (306) set up in inside dust removal frame (301).
5. The dust removal distance measurement winding device for producing polyester-polyester knitted dyed fabric according to claim 4, wherein the cleaning soft brushes (305) are distributed circumferentially around the outer surface of the rotating shaft (304), the cleaning soft brushes (305) are in a reversed 21274type structure, and the rotating shaft (304) is provided with two groups.
6. The dust removal and distance measurement winding device for producing polyester knitted dyed fabric according to claim 1, it is characterized in that the distance measuring component (4) comprises a distance measuring box (401), a coupling (402), a test roller (403), a rubber sleeve (404), a test frame (405), an infrared laser generator (406) and an optical recording plate (407), the coupling (402) is arranged in the middle of the distance measuring box (401) in a penetrating way, the outer end of the coupling shaft (402) is rotationally connected with the test roller (403), the outer surface of the test roller (403) is sleeved with the rubber sleeve (404), the test frame (405) is connected to one end of the coupling (402) far away from the test roller (403), and the infrared laser generator (406) is connected inside the test frame (405), the optical recording plate (407) is attached to the inner wall of the distance measuring box (401).
7. The dust removal distance measurement winding device for producing polyester knitted dyed fabric according to claim 6, wherein the size of the test rack (405) is consistent with that of the test roller (403), and the test rack (405) is connected with the infrared laser generator (406) in an embedded manner.
8. The dust removal, distance measurement and winding device for producing full-polyester knitted dyed fabric according to claim 1, wherein the tension adjusting assembly (5) comprises a connecting frame (501), a return spring (502), a tension frame (503), an electric telescopic rod (504) and a smoothing wheel (505), the return spring (502) is installed inside the connecting frame (501), one end, far away from the connecting frame (501), of the return spring (502) is connected with the tension frame (503), the electric telescopic rod (504) is installed below two sides of the tension frame (503), and the smoothing wheel (505) is rotatably connected to the surface of the tension frame (503).
9. The dust removal distance measurement winding device for producing polyester knitted dyed fabric according to claim 1, wherein a rotating rod (7) is rotatably connected to the inner wall of the working frame (1), a connecting rod (8) is arranged on one side of the rotating rod (7), and the rotating rod (7) and the connecting rod (8) are vertically staggered.
10. The use method of the dust removal distance measurement winding device for producing the polyester knitted dyed fabric according to any one of claims 1 to 9, wherein the use method comprises the following steps:
s1, cloth rolling
The cloth is wound around the rotating rod (7) and the connecting rod (8) from the right side of the working frame (1), the winding end of the cloth is connected to the surface of the winding rod (205), the stepping motor (201) is started to drive the bevel gear set (202) and the winding roller (203) to synchronously rotate, and then the winding roller (203) and the winding rod (205) synchronously rotate to realize the winding movement of the cloth;
s2 fluff removing of cloth
When the cloth rolling motion starts, a servo motor (602) is started to drive a rack (603) and a flocking slurry (605) in a flocking rack (604) to rotate, the lower surface of the flocking rack (604) is hollowed, the flocking rack (604) is attached to the surface of the cloth, fluff and dust on the surface of the cloth are removed by the aid of the rotation of the flocking slurry (605), meanwhile, the rack (603) drives a driven rack (606) and an auxiliary slurry (607) to remove fluff of the cloth, and an electric telescopic rod (504) is used for driving a tension rack (503) to stretch and retract so that a leveling wheel (505) on the surface of the tension rack (503) is attached to the surface of the cloth to adjust the tension of the cloth;
s3, removing dust
After fluff is removed, cloth enters the dust removal frame (301), at the moment, the cleaning motor (302) drives the transmission belt (303) to synchronously rotate with the rotating shaft (304), so that the cleaning soft brush (305) on the outer surface of the rotating shaft (304) rotates to clean and remove dust on the outer surface of the cloth, and the cleaning soft brush (305) is in contact with the dust removal electrostatic rod (306) on the inner wall of the dust removal frame (301) after being in contact with the cloth, so that dust swept from the surface of the cloth is adhered to the outer surface of the dust removal electrostatic rod (306), and the dust raising phenomenon is reduced;
s4, ranging winding
Utilize the cloth of removal to drive test roller (403) and rotate, and then make coupling (402) and test jig (405) synchronous rotation that test roller (403) middle part alternates, and open infrared laser generator (406) simultaneously, utilize infrared laser generator (406) to rotate a round and beat laser on optical recording board (407) by optical recording board (407) record test roller (403) and test jig (405) pivoted number of times, the girth that test roller (403) and test jig (405) rotated a round is exactly the length of cloth rolling promptly, be used for the range finding rolling to the cloth, guarantee the even of rolling work, the rolling of cloth is accomplished at last cloth winding on the surface of wire wrapping rod (205).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210751159.1A CN115058875A (en) | 2022-06-28 | 2022-06-28 | Dust removal and distance measurement winding device for producing polyester knitted dyed fabric and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210751159.1A CN115058875A (en) | 2022-06-28 | 2022-06-28 | Dust removal and distance measurement winding device for producing polyester knitted dyed fabric and using method thereof |
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| Publication Number | Publication Date |
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| CN115058875A true CN115058875A (en) | 2022-09-16 |
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|---|---|---|---|
| CN202210751159.1A Withdrawn CN115058875A (en) | 2022-06-28 | 2022-06-28 | Dust removal and distance measurement winding device for producing polyester knitted dyed fabric and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117329947A (en) * | 2023-12-01 | 2024-01-02 | 山东阳信华龙纺织科技有限公司 | Length measuring equipment for textile fabric production |
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2022
- 2022-06-28 CN CN202210751159.1A patent/CN115058875A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117329947A (en) * | 2023-12-01 | 2024-01-02 | 山东阳信华龙纺织科技有限公司 | Length measuring equipment for textile fabric production |
| CN117329947B (en) * | 2023-12-01 | 2024-02-06 | 山东阳信华龙纺织科技有限公司 | Length measuring equipment for textile fabric production |
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Application publication date: 20220916 |