CN114150463A - Sofa cloth anti-pilling device - Google Patents
Sofa cloth anti-pilling device Download PDFInfo
- Publication number
- CN114150463A CN114150463A CN202111515427.1A CN202111515427A CN114150463A CN 114150463 A CN114150463 A CN 114150463A CN 202111515427 A CN202111515427 A CN 202111515427A CN 114150463 A CN114150463 A CN 114150463A
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- China
- Prior art keywords
- adsorption
- pilling
- sofa
- lifting frame
- box body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 62
- 238000001179 sorption measurement Methods 0.000 claims abstract description 91
- 239000002245 particle Substances 0.000 claims abstract description 39
- 230000001680 brushing effect Effects 0.000 claims abstract description 17
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000835 fiber Substances 0.000 description 13
- 210000004209 hair Anatomy 0.000 description 11
- 238000000034 method Methods 0.000 description 11
- 239000000428 dust Substances 0.000 description 9
- -1 miscellaneous hair Substances 0.000 description 4
- 239000012535 impurity Substances 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004043 dyeing Methods 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 239000003463 adsorbent Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009950 felting Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006187 pill Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a sofa anti-pilling device which comprises a box body, a surface brushing mechanism, an internal adsorption mechanism and a driving mechanism, wherein two rows of supporting rods are fixed at the upper end of the left side in the box body, supporting plates are fixed at the lower ends of the supporting rods, springs are sleeved on the supporting rods, a plurality of hairbrushes are arranged at the bottom of a lifting frame, a triangular cam is arranged above the lifting frame and is rotatably connected to the upper end of the box body through a connecting rod, the internal adsorption mechanism comprises a particle adsorption roller, a fan and an adsorption pipeline, the particle adsorption roller is positioned at the right side in the box body, a plurality of adsorption heads are uniformly distributed on the particle adsorption roller in the circumferential direction, the fan is fixed outside the right side of the box body, one end of the adsorption pipeline is connected with the other end of a rotating shaft of the particle adsorption roller, the particle adsorption roller and the rotating shaft are hollow, and the motor is respectively connected with the triangular cam and the particle adsorption roller through a driving belt. The invention solves the problem of incomplete anti-pilling treatment of the sofa fabric, can simultaneously carry out double-sided anti-pilling treatment on the sofa fabric and effectively improves the production efficiency.
Description
Technical Field
The invention belongs to the technical field of textile machinery, and relates to a sofa cloth anti-pilling device.
Background
The sofa cloth is a textile cloth produced by textile machinery and used for the cloth sofa. People now have more and more demands on the cloth sofa, firstly, because the cloth is cleaned well, the price of the cloth sofa is lower than that of the leather sofa, and secondly, because the design and the pattern texture are various, the choice space is large. However, the cloth sofa has a trouble that it is very easy to get up.
Therefore, manufacturers of the sofa cloth need to perform anti-pilling treatment before the sofa cloth leaves the factory, and the anti-pilling method is more, and the methods before and during dyeing comprise the following steps: for example, the structure, components and performance of the fiber are changed, the spinning process and fabric structure of the yarn are changed, the dyeing and finishing process is changed, but the method is generally used for the finishing after the cloth is bleached and dyed, and the method comprises the following steps: 1. biopolishing (bio-enzyme finishing); 2. mild felting (mainly for wool fabrics); 3. resin finishing methods, and the like. The cloth anti-pilling treatment method is carried out in the cloth production process, a series of processes are needed when the cloth becomes a finished product, and the cloth is required to be continuously wound and unwound in the process, so that the anti-pilling performance of the cloth is reduced and the local pilling effect of the cloth is not influenced, and therefore before the finished product cloth is handed to a consumer or a client, the cloth is required to be subjected to final strengthened anti-pilling treatment by using an anti-pilling device.
However, the conventional anti-pilling apparatus has the following problems:
1. when the thickness of the sofa cloth is too large and the fiber is too long, the anti-pilling treatment is not thorough;
2. when the sofa cloth is used on two sides, only one side can be subjected to anti-pilling treatment firstly, and then the other side is subjected to anti-pilling treatment, so that the working procedures are complicated, and the production efficiency is reduced.
Disclosure of Invention
The invention aims to solve the problems in the prior art, provides the anti-pilling device for the sofa fabric, solves the problem of incomplete anti-pilling treatment of the sofa fabric, can simultaneously carry out double-sided anti-pilling treatment on the sofa fabric, and effectively improves the production efficiency.
The purpose of the invention can be realized by the following technical scheme: an anti-pilling device for sofa cloth comprises a box body, a surface brushing mechanism, an internal adsorption mechanism and a driving mechanism, wherein the surface brushing mechanism comprises a lifting frame, a triangular cam and supporting rods, two rows of supporting rods are fixed at the upper end of the left side in the box body, a supporting plate is fixed at the lower end of the supporting rods, springs are sleeved on the supporting rods, the lower ends of the supporting rods extend into the lifting frame, the supporting plate and the springs are positioned in an inner cavity of the lifting frame, the lower ends of the springs are fixedly connected with the supporting plate, the upper ends of the springs are fixedly connected with the inner side of the upper end face of the lifting frame, a plurality of hairbrushes are arranged at the bottom of the lifting frame, the triangular cam is arranged above the lifting frame and is rotatably connected to the upper end of the box body through the connecting rods, the convex parts of the triangular cam can extrude the upper end face of the lifting frame when rotating, the internal adsorption mechanism comprises a particle adsorption roller, a fan and an adsorption pipeline, the particle adsorption roller is positioned at the right side in the box body, the circumference equipartition has a plurality of absorption heads on the particle adsorption roller, the fan is fixed in the box right side outside, the pivot other end that adsorbs the roller is connected to absorption pipeline one end, and the particle adsorption roller all is cavity with the pivot, actuating mechanism includes motor, drive belt, the motor passes through the drive belt and connects triangular cam and particle adsorption roller respectively.
The process of raising and pilling the fabric is as follows: the hair bulbs fall off from raising to entanglement and then growth of the hair bulbs. The more flat and smooth the fabric surface, the more difficult the fabric surface is to fuzz and pilling, the surface brushing mechanism mainly utilizes a hairbrush to comb the sofa fabric in the same direction to increase the flatness of the sofa fabric and simultaneously remove falling impurity hair, pilling fiber hair, dust and the like to enhance the pilling resistance of the sofa fabric, a particle adsorption roller and a rotating shaft are hollow, a fan vacuumizes the particle adsorption roller and the rotating shaft through an adsorption pipeline to cause huge difference between internal air pressure and external air pressure, and finally, a plurality of adsorption heads are uniformly distributed on the particle adsorption roller in the circumferential direction to suck away and discharge particles such as fibers, impurity hair, dust and the like on the superficial layer of the sofa fabric and in a box body.
Preferably, the surface brushing mechanism, the internal adsorption mechanism and the driving mechanism are arranged in a vertical mirror image mode through a transverse central axis of the box body. The mirror image arrangement can carry out double-sided brushing anti-pilling treatment and double-sided removal of fiber, miscellaneous hair, dust and other particles on the sofa fabric, simplify the production process and improve the production efficiency.
Preferably, the outer side of the fan is connected with a discharge pipe, and the other end of the discharge pipe is connected with a collection box. The discharge pipe discharges the particles such as fiber, miscellaneous hair, dust and the like to the collecting box for uniform treatment, thereby preventing the cloth from being polluted secondarily and keeping the inside of a production workshop clean.
Preferably, the adsorption head is hollow, the top end of the adsorption head is provided with a first adsorption hole, two rows of second adsorption holes are uniformly distributed in the circumferential direction of the adsorption head, and the number of the second adsorption holes in each row is 2-4. The fabric with a loose tissue structure is easy to fluff and pill compared with the fabric with a compact structure, the loose tissue structure of the sofa fabric can be caused by fiber shedding, fluff shedding and the like, so that loose fibers, fluff and the like generate entanglement and pilling phenomena, the first adsorption hole can be contacted with the shallow surface layer of the sofa fabric through the rotation of the particle adsorption roller to adsorb the particles such as fibers, fluff, dust and the like on the shallow surface layer of the sofa fabric, and some thicker sofa fabrics can be completely competent without damaging the sofa fabric, so that the pilling resistance treatment is more thorough as long as the specification and the size of the adsorption head are adjusted; the second adsorption hole can adsorb the fiber, the miscellaneous hair, the dust and other particles floating in the box body through the rotation of the particle adsorption roller.
Preferably, the second adsorption hole is a funnel-shaped through hole with a large outer hole and a small inner hole. The contact surface between the outer side holes of the adsorption holes and particles such as fibers, impurities, dust and the like can be effectively increased, so that the adsorption is more efficient and thorough, and the inner side holes of the adsorption holes are small, so that the adsorption capacity can be effectively increased.
Preferably, the toothbrush further comprises a vibration mechanism positioned between the surface brushing mechanism and the internal adsorption mechanism, the vibration mechanism comprises a vibration shaft and a linkage belt, a plurality of handles are uniformly distributed on the vibration shaft in the circumferential direction, and the vibration shaft is connected with a motor through the linkage belt. The motor drives the vibration shaft to vibrate and rotate through the linkage belt, so that the handle on the vibration shaft vibrates and flicks the sofa cloth, and the particles such as deep fibers, miscellaneous hairs and dust of the sofa cloth are discharged into the air in the box body and are adsorbed by the particle adsorption roller.
Preferably, the left side and the right side of the box body are provided with an inlet and an outlet, and the inlet and the outlet are respectively provided with a pair of guide rollers. The guide roll is used for guiding and supporting the rolling of the sofa cloth and preventing the folding of the sofa cloth from causing the omission of local anti-pilling treatment.
Compared with the prior art, the invention has the following advantages:
1. the anti-pilling treatment is more thorough;
2. the double-sided anti-pilling treatment simplifies the process and improves the production efficiency.
3. The operation is carried out in a completely closed environment, and the operation is tidy, environment-friendly and safe.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a schematic view of a structure of an adsorbent head.
In the figure, 1, a box body; 11. an inlet; 12. an outlet; 13. a guide roller; 2. a surface brushing mechanism; 21. a lifting frame; 211. an inner cavity; 212. a brush; 22. a triangular cam; 221. a connecting rod; 23. a support bar; 231. a support plate; 232. a spring; 3. an internal adsorption mechanism; 31. a particulate adsorption roller; 311. an adsorption head; 3111. a first adsorption hole; 3112. a second adsorption hole; 32. a fan; 321. a discharge pipe; 322. a collection box; 33. an adsorption pipeline; 4. a drive mechanism; 41. a motor; 42. a transmission belt; 5. a vibration mechanism; 51. a vibration shaft; 511. a handle; 52. a linkage belt.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1, a sofa anti-pilling device comprises a box body 1, a surface brushing mechanism 2, an internal adsorption mechanism 3 and a driving mechanism 4, wherein the surface brushing mechanism 2 comprises a lifting frame 21, a triangular cam 22 and supporting rods 23, two rows of supporting rods 23 are fixed at the upper end of the left side in the box body 1, a supporting plate 231 is fixed at the lower end of each supporting rod 23, a spring 232 is sleeved on each supporting rod 23, the lower end of each supporting rod 23 extends into the lifting frame 21, the supporting plate 231 and the spring 232 are positioned in an inner cavity 211 of the lifting frame 21, the lower end of the spring 232 is fixedly connected with the supporting plate 231, the upper end of the spring 232 is fixedly connected with the inner side of the upper end face of the lifting frame 21, a plurality of brushes 212 are arranged at the bottom of the lifting frame 21, the triangular cam 22 is arranged above the lifting frame 21, the triangular cam 22 is rotatably connected with the upper end of the box body 1 through a connecting rod 221, and the convex part of the triangular cam 22 can extrude the upper end face of the lifting frame 21 when rotating, inside adsorption apparatus 3 includes particle adsorption roller 31, fan 32, adsorption tube way 33, particle adsorption roller 31 is located the inside right side of box 1, and the circumference equipartition has a plurality of adsorption heads 311 on the particle adsorption roller 31, fan 32 is fixed in the outside on box 1 right side, adsorption tube way 33 one end is connected particle adsorption roller 31's the pivot 312 other end and is connected fan 32, and particle adsorption roller 31 all is cavity with pivot 312, actuating mechanism 4 includes motor 41, drive belt 42, the motor passes through the drive belt and connects cam 22 and particle adsorption roller 31 respectively.
As shown in fig. 1, the surface brushing mechanism 2, the internal suction mechanism 3 and the driving mechanism 4 are arranged in a mirror image from top to bottom through a transverse central axis of the box 1.
As shown in FIG. 1, a discharge pipe 321 is connected to the outside of the fan 32, and the other end of the discharge pipe 321 is connected to a collection tank 322.
As shown in fig. 2, the adsorption head 311 is hollow, a first adsorption hole 3111 is disposed at the top end of the adsorption head 311, two rows of second adsorption holes 3112 are uniformly distributed on the adsorption head 311 in the circumferential direction, and the number of the second adsorption holes 3112 in each row is 2-4.
As shown in fig. 2, the second adsorption hole 3112 is a funnel-shaped through hole with a large outer hole and a small inner hole.
As shown in fig. 1, the toothbrush further comprises a vibration mechanism 5 located between the surface brushing mechanism 2 and the internal adsorption mechanism 3, wherein the vibration mechanism 5 comprises a vibration shaft 51 and a linkage belt 52, a plurality of handles 511 are evenly distributed on the vibration shaft 51 in the circumferential direction, and the vibration shaft 51 is connected with the motor 41 through the linkage belt 52.
As shown in fig. 1, the box 1 has an inlet 11 and an outlet 12 on the left and right sides, and a pair of guide rollers 13 are disposed at the inlet 11 and the outlet 13.
The working principle of the invention in practical operation is as follows: the sofa cloth enters from the left inlet 11 of the box body 1, passes through the left guide roll 13, the surface brushing mechanism 2, the vibration mechanism 5, the internal adsorption mechanism 3 and the right guide roll 13 in sequence, then goes out from the right outlet 12 of the box body 1, firstly, the motor 41 is started, the motor 41 drives the triangular cam 22 and the particle adsorption roll 31 to rotate through the transmission belt 42, so that the convex part of the triangular cam 22 extrudes the upper end surface of the lifting frame 21 to cause the spring 232 to contract, the lifting frame 21 integrally moves towards the sofa cloth, the brush 212 is in contact with the contact brush hair of the sofa cloth to resist pilling, then, the motor 41 drives the vibration shaft 51 to vibrate and rotate through the linkage belt 52 through the vibration mechanism 5, so that the handle 511 on the vibration shaft 51 vibrates and lightly beats the sofa cloth, finally, the particle adsorption roll 31 is driven to rotate through the motor 41 through the internal adsorption mechanism 3, so that the adsorption head 311 on the particle adsorption roll 31 is in contact with the shallow surface layer of the sofa cloth, and finishing the adsorption treatment of the particles such as sofa cloth fiber, miscellaneous hair, dust and the like.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Claims (7)
1. An anti-pilling device for sofa cloth is characterized by comprising a box body, a surface brushing mechanism, an internal adsorption mechanism and a driving mechanism, wherein the surface brushing mechanism comprises a lifting frame, a triangular cam and supporting rods, two rows of supporting rods are fixed at the upper end of the left side in the box body, a supporting plate is fixed at the lower end of the supporting rods, springs are sleeved on the supporting rods, the lower ends of the supporting rods extend into the lifting frame, the supporting plates and the springs are positioned in an inner cavity of the lifting frame, the lower ends of the springs are fixedly connected with the supporting plates, the upper ends of the springs are fixedly connected with the inner side of the upper end face of the lifting frame, a plurality of hairbrushes are arranged at the bottom of the lifting frame, the triangular cam is arranged above the lifting frame and is rotatably connected to the upper end of the box body through the connecting rods, the convex parts of the triangular cam can extrude the upper end face of the lifting frame when the triangular cam rotates, the internal adsorption mechanism comprises a particle adsorption roller, a fan and an adsorption pipeline, the particle adsorption roller is positioned at the right side in the box body, the circumference equipartition has a plurality of absorption heads on the particle adsorption roller, the fan is fixed in the box right side outside, the pivot other end that adsorbs the roller is connected to absorption pipeline one end, and the particle adsorption roller all is cavity with the pivot, actuating mechanism includes motor, drive belt, the motor passes through the drive belt and connects triangular cam and particle adsorption roller respectively.
2. The sofa fabric anti-pilling up device of claim 1 wherein the surface brushing mechanism, the internal suction mechanism and the drive mechanism are mirror images up and down through a transverse central axis of the box.
3. The sofa fabric anti-pilling up device of claim 2, wherein the fan is connected with a discharge pipe at the outer side, and the other end of the discharge pipe is connected with the collection box.
4. The sofa cloth anti-pilling device according to claim 1, wherein the adsorption head is hollow, the top end of the adsorption head is provided with a first adsorption hole, two rows of second adsorption holes are uniformly distributed on the periphery of the adsorption head, and the number of the second adsorption holes in each row is 2-4.
5. The sofa anti-pilling device of claim 4, wherein the second adsorption hole is a funnel-shaped through hole with a large outer hole and a small inner hole.
6. The sofa anti-pilling device of claim 1, further comprising a vibration mechanism located between the surface brushing mechanism and the internal adsorption mechanism, wherein the vibration mechanism comprises a vibration shaft and a linkage belt, a plurality of handles are evenly distributed on the vibration shaft in the circumferential direction, and the vibration shaft is connected with a motor through the linkage belt.
7. The sofa fabric anti-pilling device of claim 1 wherein the box has an inlet and an outlet on the left and right sides, each inlet and outlet having a pair of guide rollers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111515427.1A CN114150463A (en) | 2021-12-13 | 2021-12-13 | Sofa cloth anti-pilling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111515427.1A CN114150463A (en) | 2021-12-13 | 2021-12-13 | Sofa cloth anti-pilling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114150463A true CN114150463A (en) | 2022-03-08 |
Family
ID=80451026
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111515427.1A Pending CN114150463A (en) | 2021-12-13 | 2021-12-13 | Sofa cloth anti-pilling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114150463A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230098056A1 (en) * | 2021-09-24 | 2023-03-30 | Seiko Epson Corporation | Treatment Method And Treatment Apparatus |
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| CN209407357U (en) * | 2019-01-04 | 2019-09-20 | 十堰市龙岗铸造有限公司 | A kind of casting sandbox vibration facility |
| CN110693545A (en) * | 2019-11-21 | 2020-01-17 | 吉林大学 | Tumor extraction device for neurosurgery operation |
| CN111676683A (en) * | 2020-06-12 | 2020-09-18 | 诸暨市众创机械设备厂 | Textile fabric dust collector |
| CN213134144U (en) * | 2020-09-11 | 2021-05-07 | 河南省王牌砂布制造有限公司 | Anti-blocking adsorption device in abrasive cloth production |
| CN213381124U (en) * | 2020-08-19 | 2021-06-08 | 东莞明崴电子科技有限公司 | Adsorption head structure on bonding machine prepressing head |
| CN213866885U (en) * | 2020-12-10 | 2021-08-03 | 杭州华盛围巾股份有限公司 | Scarf raising machine |
-
2021
- 2021-12-13 CN CN202111515427.1A patent/CN114150463A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN209407357U (en) * | 2019-01-04 | 2019-09-20 | 十堰市龙岗铸造有限公司 | A kind of casting sandbox vibration facility |
| CN110693545A (en) * | 2019-11-21 | 2020-01-17 | 吉林大学 | Tumor extraction device for neurosurgery operation |
| CN111676683A (en) * | 2020-06-12 | 2020-09-18 | 诸暨市众创机械设备厂 | Textile fabric dust collector |
| CN213381124U (en) * | 2020-08-19 | 2021-06-08 | 东莞明崴电子科技有限公司 | Adsorption head structure on bonding machine prepressing head |
| CN213134144U (en) * | 2020-09-11 | 2021-05-07 | 河南省王牌砂布制造有限公司 | Anti-blocking adsorption device in abrasive cloth production |
| CN213866885U (en) * | 2020-12-10 | 2021-08-03 | 杭州华盛围巾股份有限公司 | Scarf raising machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20230098056A1 (en) * | 2021-09-24 | 2023-03-30 | Seiko Epson Corporation | Treatment Method And Treatment Apparatus |
| US12077904B2 (en) * | 2021-09-24 | 2024-09-03 | Seiko Epson Corporation | Treatment method and treatment apparatus |
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Application publication date: 20220308 |