KR20040091535A - manufacturing and installation process of hwangto panel for architecture - Google Patents

Abstract

PURPOSE: A method for manufacturing and constructing a loess panel for a building is provided to regulate moisture and temperature for the inside and outside of the building, to secure a far infrared ray effect and an odor-removing function, and to reduce the material cost, processes, and construction time. CONSTITUTION: A plastic box-shaped panel body has five projected holes with the constant size at the spots with regular proportions in a regular square or a rectangle. A loess panel is formed by integrating the panel bodies and filling loess mortar in the panel bodies. The loess mortar is formed by mixing loess, rice-straws, salt, and a crude liquid for the loess mortar, filled in the panel bodies without space and dried to a primary loess panel. To make the surface of the loess panel smooth, split gaps of the primarily completed loess panel are plastered again and then coated with a liquid formed by mixing a loess crude liquid of 50%, a bean oil of 30%, and a perilla oil of 20% in fine loess powders.

Description

Manufacturing and installation process of construction ocher panel

The present invention relates to a manufacturing method and a construction method of the ocher panel for building has been blocking the cement toxicity through the clay soil directly on the wall in order to protect from various cement toxicity caused in the concrete (cement) building. However, the method of direct plastering has consumed a lot of inconvenience and social cost such as waste of manpower, complex construction site, and construction period that takes several weeks. In order to improve these parts, patents of several technologies have been applied, but in the prior art, a complex and skilled process is required in the ocher panel manufacturing method, and there is no specific construction method of the ocher panel, and even if the construction method is described, It was common to be able to construct a complex part only on the floor or wall.

It is a unique and simple structure that was tried for the first time in the existing ocher panel, and the manufacturing method and the construction method are simple and easy to be used by non-skilled workers. In addition, it maintains its shape under any impact by hardening ocher mortar in the outer frame of a pollution-free plastic box. 4) Connecting pins, 5) Screws and other materials are assembled on site to reduce the movement of panel materials and reduce logistics costs. It can be installed in any position such as wall surface or floor ceiling part, and can cut any size of non-standard by cutting ocher panel according to the size of the site, and it is very useful construction method when installing wall in empty space.

[Figure 1] Morphology of Ocher Panel

1) Panel body; A pollution-free integral plastic (or bamboo) sculpture that forms the skeleton of an ocher panel made in the form of a box.

2) protrusion hole; To fix the ocher panel, 4) 5 holes (about 10 ~ 30mm in diameter) perforated in the panel body to insert the connecting pin.

[Figure 2] Some parts for construction

3) knife block; Plastic parts to tighten the screws and to prevent them from coming off when fixing the connecting pins with screws when installing panels on cement walls.

4) connecting pins; It is made of elastic steel and used to fix the panel with the connecting device that can be inserted into the protruding hole and made as shown in the drawing.

5) screw; It is used to fix the connecting pin to the cement wall or to the wood or square steel pipe. 2) Fix the connecting pin to the protrusion hole depending on the situation.

6) anchor; It is used to fix square steel pipes or wooden blocks to walls and ceilings.

Figure 3 Forms of various ocher panels

7) construction display board; 3) Auxiliary device made of plastic to mark the exact position to fix the connecting pin.

8) Back side of ocher panel

9) Top side of ocher panel

10) ocher panel cut to desired shape; Non-standard size can be cut and used with electric circular saw according to size.

4 is a perspective view of a construction directly on a cement wall or plywood

5) construction copper plate or iron plate; It is made of strong copper plate or iron plate with the same size as ocher panel and maintains the proper thickness so that it can be attached to the construction wall first.

6 is a perspective view of the construction using the copper plate (iron plate) for construction

7 is a perspective view of the wall construction

8 is a perspective view of the ceiling construction

9 is a perspective view of the floor construction

10 is a perspective view of wall construction in an empty space

Fig. 11 is a rear perspective view of the ocher panel incorporating a non-magnetic line

12) Magnetic wire wound around copper tape

13) Power Connection Connector

[Figure 12] Understanding the thermal operation principle of the ocher panel with a built-in heating wire

14) Thermostat

15) Bimetal to prevent overheating

16) Temperature sensor

It is composed of a plastic processing frame (bamboo frame) that maintains the appearance of ocher panel, ocher mortar, connecting pin, screw, steel square pipe, square wood, styrofoam and so on.

In Figure 1, to maintain the appearance 1) in the plastic (or bamboo) box of the panel body 2) has a three-step process with ocher mortar so that the protrusion hole is not buried. First of all, ocher mortar is kneaded with ocher soil, rice straw, salt, and mortar solution (produced by the traditional method of making bark, gourd, donkey, seaweed, etc. in clean water and boiling it for more than 24 hours). After filling and drying, re-work the gap between the cracks while drying it secondly, and finish the third process by mixing ocher juice, soybean juice, perilla oil with fine soil powder, and then applying the surface to the ocher panel surface. Protect it and keep it away from the skin. In some cases, spray spray repellents are available.

After finishing the third round, the plastic frame (or bamboo) that forms the panel body is completely invisible. The size of the panel is unified in several ways by setting the standard size, and the non-standard size can be used by cutting it to the size using equipment such as electric circular saw.

When using the standard size, construct by using 4 projecting holes except center projecting hole, and cut to non-standard, and when constructing, use the center projecting hole to attach ocher panel with 3 point support. .

*. Examples of recommended size of ocher panel (unit: ㎜) -width * length * thickness

1.1200 * 800 * 40 800 * 800 * 40 600 * 600 * 40 400 * 400 * 40 for wall

2. 800 * 800 * 40 600 * 600 * 40 500 * 500 * 40 400 * 400 * 40 for floor

3. 600 * 600 * 20 500 * 500 * 20 400 * 400 * 20 300 * 300 * 20 for ceiling

In Figure 2, the connecting pin (4) is made of metal with good elasticity, the screw fixing grooves are oblique in shape to make fine adjustments when attaching the panel, and attached to the cement wall or ceiling, square iron pipe or wood with screws The ocher panel is fixed to the protruding hole of the panel body. Depending on the construction situation, the ocher panel may be fixed to the hole of the square steel pipe by attaching it to the protruding hole of the panel body using the screw (5). Various knife blocks 3 are inserted into holes drilled in cement walls and the like so that screws are not separated from the holes, and anchors 6 and the like are used to fix square steel pipes or as necessary.

Figure 3 is an example of the various color of the ocher panel, when using the construction display panel (7) to display the correct point when fixing the connection pins on the wall, the back shape of the panel (8) If cut to size using, you can make any size ocher panel of non-standard size as desired.

Figure 4 is an example of remodeling work, or the operation of attaching the panel directly to the cement wall when the existing wall thickness is sufficient so as not to fill the space. As shown in the figure, mark the installation pin installation place with the construction display board, drill a hole with a drill, insert the knife block (3), fix the connection pin (4) with screws, and then attach the panel. If the surface of the wall is uneven, fix the 10mm plywood to the wall, install the connecting pin on the plywood, and then install the panel. For interior effect, you can wrap 10cm of solid wood or ocher panel with different colors, or attach a wall paper wallpaper or attach a hanji wallpaper to the necessary area. After attaching the panel, if you mix the fine yellow clay powder with the ocher stock solution, the soybean juice and perilla oil, and paint it with a soft brush, it becomes a unified finish.

5 is a construction copper plate or construction iron plate 11 designed to further improve the speed or work efficiency of the construction, in accordance with the position of the protrusion hole on the surface of the copper plate or steel plate with strength, 4) The drawing shows the pre-fabrication with the welding attached. Although there is a cost burden when using copper plates for construction, labor efficiency is expected to be doubled as work efficiency is doubled.

[Figure 6] is a drawing showing the attachment of the ocher panel using the construction copper plate or iron plate (11) attached to the connecting pin (4), the construction copper plate in close contact with the upper and lower left and right concrete nail (compressor) After fixing to the wall using a rudder, etc.) or a drill screw, and constructing the ocher panel using the attached connecting pin (4), the working speed will be further improved.

In Figure 7 as a construction example when reinforcing the heat loss block for sound absorption and heating and cooling of a new building or wall, after fixing the wood or steel square pipe to the wall through an anchor or a bracket, the space between the steel Cut and insert the rofome to prevent flaws and heat loss, and position it using the construction display board, and then fix the connecting pin directly to the square or square pipe with screws, or fix the plywood of about 10 mm to the square or square pipe. Then fix the connecting pin on the plywood in the same way and attach the panel. When attaching plywood, the separation distance of lumber or square pipe can be more relaxed, and the construction surface can be neat without bending. Depending on the construction situation, a copper plate for use (iron plate) may be used, or a yellow earth panel may be installed by drilling a hole in a square steel pipe and attaching a connection pin to a protruding hole of the panel body.

Figure 8 is a ceiling construction as an example of the ceiling construction in the same way as in [7] using the plywood of the thickness that can be fixed as light as possible in consideration of the weight when fixing the plywood.

9 is an example of the construction of hot water pipes when the floor is required to be heated, the XL pipes are fixed by passing wood or anti-rust metal pipes, and the XL pipes are interposed between them. (Dried natural soil as it is), or after filling with ocher mortar and then attach the ocher panel through the rest of the process as shown in FIG. In case of heating by electricity, commercially available on-bed bedless heating plates are installed between wood or metal pipes and ocher panel is attached in the same way.

[Figure 10] is an example of newly installing a wall in an empty space. The upper and lower parts of a lumber or square steel pipe are fixed to the ceiling and the floor with anchors, and then connection pins are installed on one side to directly install the ocher panel. Or, fix the 10mm plywood to the wood or steel pipe and install the ocher panel by installing the connecting pin on the plywood, fill the space with styrofoam on the other side and attach the ocher panel in the same way. Construction copper plates and construction iron plates are also actively utilized.

When installing the wall in this way, additional installations such as electric wires, telephone lines, water pipes, etc. can be installed as needed in the space filling the stilfo. Thus, the thickness of each concrete material when installing the wall is ocher panel; 20-40 mm, plywood; 5-10mm, styrofoam and square steel pipes; It is 30 ~ 100mm, and when finished, the whole wall becomes 80 ~ 200mm solid wall.

Fig. 11 is a rear view of the ocher panel, which is equipped with a non-magnetic heating wire 12 wound with copper tape to prevent contact with air, and supplies electricity when a heating action is required during wall or floor construction. If you install the thermal yellow earth panel with the connector (13) can be easily heated.

12 is an easy-to-understand illustration of the operation of electricity supply and temperature control during construction of the loess panel, which is capable of heating, and the electrical connection connector of each loess panel in which the magnetless heating line 12 is embedded ( 13) Connect several thermostats 14, and supply power to rise to the desired temperature. At this time, the bimetal 15 is installed to prevent overheating, and the temperature sensor 16 is disposed inside the ocher panel to measure the appropriate temperature and connected to the temperature controller.

Moisture, temperature control, far-infrared effect, odor removal inside and outside of the building, as well as drastic reduction of social cost and time savings, reduction of various material costs, construction process and time, labor cost drastically reduced compared to ocher plastering, beautiful and unified feeling It is an innovative invention in blocking cement toxicity and creating a pollution-free environment using ocher panel, such as interior effect that can give a clean, messy and complicated connection line or a neat finish without any connecting device.

Claims (12)

As shown in Fig. 1, the panel body in the form of a plastic (bamboo) box with five protruding holes is formed in a certain size at a point of a certain ratio (diagonal 25%, 50%, 75%) in a square or a rectangle. How to make several layers of ocher panel by filling with ocher mortar inside In [Claim 1], the ocher mortar is kneaded with ocher soil, rice straw, salt, ocher mortar (stock with shelled bark, starfish, donkey, seaweed, etc., and boiled for 24 hours or longer). How to complete the primary ocher panel after drying to fill the space. In [Claim 1], in order to manufacture the ocher panel with smoother surface in several stages, re-arrange between the cracks of the first completed ocher panel, and then make ocher stock solution (50%) and soy liquor (30%). %), Perilla oil (20%) is mixed and applied to the surface to make a smoother secondary ocher panel. In [Claim 1], the size of square or rectangular panel is used as standard, and when using the standard, four projection holes except the center are used, and when cut to non-standard, the construction uses the central projection hole for three-point support. A method for attaching ocher panels. Substitute ocher for panel body fabricated in one-piece in [Claim 1], and add charcoal panel or sound absorbing panel by adding minerals such as charcoal or ganban jade ore or sponge, sound-absorbing paper, cloth, etc. How to make a top panel. A method of attaching the ocher panel using elastic metal connecting pins (4), and fixing the wood or metal square pipes to the construction surface with anchors or angle brackets, and then connecting the pins to the protrusion holes of the ocher panel. How to attach ocher panel by fixing to wood or square pipe with drill screw. In [Claim 6], in order to improve the construction efficiency, the ocher panel is attached by using a copper plate or iron plate for construction, and metal connecting pins are attached to the copper plate or iron plate of the same size as that of the ocher panel with strength, and the protruding hole of the ocher panel. A method of easily attaching ocher panels after fixing a construction copper plate or an iron plate that has been previously attached to a precise position such as welding on the construction surface. In [Claim 6], when the ocher panel is attached to lumber or square pipe, the sound absorption effect and heat loss blocking method are filled with sound absorbing material, styrofoam, etc. After that, a method of attaching the ocher panel thereon. In case of construction of floor or wall where heating is required in [Claim 6], install XL pipe and fill with empty space with styrofoam or powder ocher or ocher mortar in the empty space. After flattening with ocher or sand, fix the non-thermal heating plate to the place of styrofoam and construct the ocher panel. Using a steel (metal) square pipe to install a new wall in an empty space, fix the top and bottom of the square steel pipe with anchors, install a copper plate for construction on one side, or install a connecting pin on a thick plywood After constructing the panel, fill the styrofoam into the empty space between the steel pipes on the back and attach the ocher panel on the other side in the same way. In order to be directly heated in the ocher panel installed on the wall or floor surface, arrange the non-magnetic wire wrapped with copper tape in the plastic body as shown in Figure 12, and install the power connection connector A method of manufacturing ocher panel, characterized in that. [Claim 11] is a method of temperature control and operation in a heated ocher panel, in which several power connection connectors attached to each ocher panel with a built-in heating wire are connected to a temperature controller, and a bimetal is provided to prevent overheating. The method of controlling and operating the electrothermal ocher loess panel, which is connected to a heating wire inside the ocher panel and is connected to a temperature sensor for temperature measurement.