KR20040085634A - Auto winding machine of vinyl resin - Google Patents

Abstract

PURPOSE: A winding operation of a vinyl on a winding pipe is become automatic to improve productivity and reduce manufacturing cost. CONSTITUTION: In a winding device, a winding pipe is provided to wind vinyl material. A winding pipe supplying portion(110) is provided to supply adhesive on the surface of the winding pipe. A winding portion(120) is provided to rotate intermittently to wind vinyl material. A vinyl guiding portion(130) is installed to press vinyl on the winding pipe. A cutting portion(140) cuts vinyl wound in certain length. A control portion(160) controls each unit to operate with a given value.

Description

Automatic winding machine of vinyl fabric

The present invention relates to an automatic automatic winding of the vinyl fabric, and more particularly, to fully improve the productivity of winding up the vinyl fabric, which is extruded and supplied into the vinyl pipe (winding pipe), to improve productivity and at the same time into the winding operation. The present invention relates to a vinyl cloth automatic winding device that minimizes the number of workers to reduce labor costs and production costs, while winding up the exact length.

In general, the vinyl fabric winding device is a device for winding the vinyl fabric supplied by extrusion processing of vinyl to the paper pipe for easy handling during storage / movement and the next manufacturing process.

In the vinyl fabric winding device as described above, after fixing the paper tube to the support that the rolled and supplied vinyl fabric is rotated by the motor, the operator pastes the surface of the paper tube and the vinyl fabric is attached to the paper tube. It is to be wound up by operating.

In the conventional vinyl fabric winding device as described above, the operator often intervenes in the winding process, such as setting (adjustment of the interval between supports according to the width of the vinyl and the width of the branch pipe), initial winding work, cutting after winding by a predetermined length, and rewinding work. In addition to the cumbersome problems that need to be made and the increase in production cost due to labor costs, there is a problem of low productivity, and the winding cycle of winding, cutting, discharging, rewinding, cutting, and discharging from the supply of branch pipes is stopped or stopped. The overall automation of the device to be done at one time is required.

The present invention made in consideration of the above problems is to fully automate the work of winding the vinyl fabric supplied by extrusion extrusion into the vinyl pipe (winding pipe) to improve the productivity and at the same time to minimize the number of people put into the winding work It is a technical task to provide an automatic reeling device for vinyl fabric to reduce labor cost and production cost while winding up the exact length.

To this end, the present invention provides a winding device for supplying an extruded vinyl fabric between two rolls rotated by a motor and winding the paper pipe inserted into a support supported by the motor, wherein the paper pipe is supplied to the surface of the paper pipe. While the paper is firstly wound on the paper pipe supply part to be supplied with adhesive, the winding part is intermittently rotated to a predetermined position while taking the supplied paper pipe, and the surface of the paper pipe fitted to the support of the winding part is pressed. Press the vinyl fabric so that the vinyl fabric guide part has a tension so that the vinyl fabric is supplied uniformly, the cutting part is cut to cut the vinyl wound to a certain length, and the vinyl fabric wound around the paper pipe is evenly and tautly wound. The winding tension unit and the control unit for controlling the operation of each part to operate according to the set input value It is characterized by.

1 is a perspective view showing the overall structure of the present invention

Figure 2 is a schematic side view showing the overall structure of the present invention

Figure 3 is a perspective view showing the structure of the inventors of the branch pipe supply

Figure 4 is a perspective view showing the structure of the present invention vinyl winding

Figure 5 is a perspective view showing the structure of the present invention vinyl fabric induction portion

Figure 6 is a perspective view showing the structure of the present inventors cut portion

Figure 7 is a perspective view showing the structure of the present invention winding tension portion

Figure 8 is a work progress state showing the state of setting by winding the vinyl fabric by hand on the branch pipe of the present inventors winding 1

Figure 9 is a work progress state showing the state that the present inventors wind the winding of the vinyl fabric of the present inventors and the other side of the branch pipe supply at the same time

10 is a working progress state showing the cutting state of the vinyl fabric of the present inventors cut part 3

Figure 11 is a work progress state showing the state that the vinyl fabric is wound on the paper pipe attached to the inventors wound portion 4

12 is a working progress state showing the state in which the vinyl tube is wound around the inventors of the present invention, and the vinyl fabric is wound on the other side of the present invention.

Figure 13 is a work progress state showing the state that the inventors of the present invention the winding of the vinyl fabric winding portion and the other side of the branch pipe supply at the same time proceeds

Figure 14 is a work progress state showing the cutting state of the vinyl fabric of the present inventors cutting 7

<Explanation of Signs of Major Parts of Drawings>

100: vinyl fabric winding device 100 ': body frame

110: branch pipe supply section 120: winding section

130: vinyl fabric guide portion 140: cutting portion

150: winding tension unit 160: control unit

170: discharge plate

The present invention, as shown in the accompanying drawings, Figures 1 and 2, the winding device 100 for supplying the extruded vinyl fabric between the two rolls rotated by the motor and wound around the paper pipe fitted to the support rotated by the motor (100) In the c), the paper pipe 2 is supplied, and the paper pipe supply unit 110 and the paper pipe 2 to be supplied are supplied by applying an adhesive to the surface of the paper pipe 2 and the paper pipe 2 is wound to wind the vinyl fabric 1. While the vinyl fabric 1 is first pressed on the winding part 120 intermittently rotating to the position and the surface of the branch pipe 2 fitted to the support 121 of the winding part 120, the vinyl fabric 1 is pressed. Vinyl fabric induction unit 130 having a tension to guide the supply, and the cutting unit 140 to cut the vinyl fabric (1) wound by a predetermined length to the paper pipe (P), and wound around the paper pipe (2) Press the vinyl fabric (1) so that the vinyl fabric (1) is evenly and tightly wound. The winding tension unit 150, and the control unit 160 for controlling the operation of each part to operate according to the set input value.

The branch pipe supply unit 110, as shown in the accompanying drawings, Figures 2 and 3, stacking a plurality of branch pipe (2) so that the branch pipe (2) to be sequentially supplied by the natural fall, the branch pipe storage 111, On the seating port 113 for allowing the paper pipe 2 discharged through the outlet 112 at the bottom of the branch pipe storage 111 to be seated, and the heater 116 provided in the lower portion of the storage container 115 containing the adhesive. The cylinder 2 (for raising and lowering the roll 117 and the reservoir 115 partially impregnated inside the reservoir 115 so as to apply the heated and melted adhesive to the center of the surface of the branch pipe 2 to the portion where the branch pipe P is located) 118 is provided with an adhesive inlet 114, the seat 113 and the adhesive inlet 118 is composed of a cylinder 1 (119) for linear movement before and after.

As shown in FIG. 2 and FIG. 4, the winding unit 120 includes a shaft 121 that is rotated by the motor 1 M1 and two ends of the coil 120 that are provided at predetermined intervals in the middle of the shaft 121. Cylinders 1 (123) and (125 ') inside both ends of the operation 1 (122) and both ends of the support 1 (123) and the support (3 123'), which are rotated by the motor 2 (M2), respectively, are provided symmetrically. It is installed on the shaft 121 and the operation between the support 2 (124) and the support 4 (124 ') is installed on the shaft 121, respectively, by the left and right linear movement by 3,4 (126) and 126 'between the two ends connected to each other by a pair of vinyl guide rods 1 (127) which are installed to be offset at a predetermined angle while being spaced apart from the outside of the 122'. 3, 4 (126, 126 ') is provided with a vinyl guide rod 2 (128) separately installed in the rotational direction, and the width adjustment scale 129' of the operation 1, 2 (122, 122 ') It is composed of a diaphragm 129.

As shown in the accompanying drawings, FIGS. 2 and 5, the vinyl fabric guide part 130 includes a rotary arm 1 131 installed on both sides of the main body frame 100 ′ and an end of each rotary arm 1 131. Vinyl guide rods 3 132 installed laterally connected to the cylinder, a cylinder 4 133 installed at the lower end of the rotary arm 1 131 for lifting and operating the rotary arm 1 131, and an end of the piston having the rotary arm 1 Installed on both sides of the 131 so as to be rotatable, the rotary arm 1 (131) is composed of a cylinder 5 (134) for tension operation.

As shown in FIGS. 2 and 6, the cutting part 140 includes a cylinder 6 141 that is configured to linearly move up and down at a predetermined distance from the shaft 121 of the winding part 120. The heating block 143 is installed at the piston end of the cylinder 6 141 to heat the heating wire 142 fixed laterally.

In addition, the winding tension unit 150, as shown in the accompanying drawings, Figures 2 and 7, the rotary arm 2 (151) is installed to be axially rotated on both sides of the main body frame 100 ', and the rotary arm 2 (151) on both sides The other side rotation from the horizontal rod 152 connected laterally to the end, the cylinder 7 153 installed on the side of one side rotation arm 2 151, and the upper rotation arm 2 151 of the installed cylinder 7 153. A shaft 154 transversely connected to the arm 2 151, a pushing plate 155 provided at an end of the shaft 154 to convert the piston movement of the cylinder 7 153 into a rotational movement, and the shaft 154 Installed in the middle of the pressing member 156 to be tensioned by pressing the vinyl fabric (1), and the opening and closing confirmation sensor 158 to stop all the operation by detecting this when the blocking plate 157 is opened. It is composed.

In addition, the control unit 160 includes a disc 162 in which a plurality of holes 161 are formed as a point for detecting an intermittent rotation position of the winding unit 120 installed at one end of the shaft 121 of the winding unit 120, It detects the semi-circle plate 164 formed with a plurality of holes 163 provided on the same shaft 121 as the disc 162 and the holes 161 and 163 of the disc 162 and the semi-circle plate 164. Inter-operational rotation detection sensor 165, inter-operation cycle detection sensor 166 for detecting the rotation of the semi-circular plate 164 180 degrees, and operation 1 (122) to detect the rotation to stop the cutting section 140 Cutting sensor 167 and the thickness of the vinyl fabric (1) wound on the branch pipe (2) to operate the supporters 2, 4 (124, 124 ') of the winding unit 120 is operated to discharge The discharge sensor 168 to be received, and the control circuit 169 to receive the signal of each sensor and to operate the device according to a preset input value.

In the present invention configured as described above, as shown in the accompanying drawings in FIG. 8, the operator initially sets the vinyl fabric 1 by rolling it on the branch pipe 2, and supports 1 and 2 (123) of the winding part 120 ( 124 between the two to fix, that is, support 2 (124) by the cylinder 3 (125) linear movement left and right to push to the support 1 (123) side, and then rotate the motor 2 (M2) to support the support 1 When the 123 rotates, the vinyl fabric 1 is wound around the branch pipe 2.

At this time, when the length of the vinyl fabric 1 is fixed to the branch pipe 2, that is, in the present invention, the length (target length value-constant length) of the vinyl fabric to be wound is wound on the branch pipe, the motor 1 (M1) is rotated during operation. Supports 1, 2 (123) 124 and ends 3, 4 (123 ') 124' at both ends of the first and second ends 122, 122 'are shown in FIG. ) Is positioned in the opposite direction in the horizontal direction, the seating port 113 of the paper pipe supply unit 110, the paper pipe (2) is seated separate from the paper pipe (2) to which the vinyl fabric (1) is wound; When the cylinder 1 119 pushes the adhesive inlet 114, that is, the branch pipe 2 moves forward and stops between the support 3 123 ′ and the support 4 124 ′, the support 4 4 124 ′. Pushes the branch pipe 2 by the linear movement of the cylinder 3 (125) to be fixedly supported between the support 3 (123 ') and the support 4 (124'), and at this time, the support 3 (123 ') 2 (M2) is rotated so that the branch pipe is rotated.

When the cylinder 2 118 ascends to the side of the branch pipe 2 rotating as described above, the adhesive melted by the heater 116 in the reservoir 115 of the adhesive inlet 114 is buried in the roll 117, and the roll When 117 is brought into surface contact with the branch pipe 2, the adhesive on the roll 117 is buried on the surface of the branch pipe 2.

Then, as shown in Figure 10, the motor 1 (M1) is rotated and the winding unit 120 is rotated to stop, which is made by the cutting sensor 167 detects the operation 3 (126), Until this time, the paper pipe 2 between the supports 1, 2 (123, 124) continues to wind the vinyl fabric (1), but the cylinder 6 (141) of the cutting unit 140 is operated to the heating block 143 When the heated heating wire 142 is lowered, the vinyl fabric 1 is cut, and at the same time, as shown in FIG. 11, the piston 4 133 of the vinyl guide part 130 descends to rotate the rotary arm 131. ) And the vinyl guide rod 3 (132) connected thereto to wind up one end of the vinyl fabric (1) cut in the branch pipe (2), and at the same time, when the winding unit 120 rotates, winding is completed. The discharge sensor 168 detects the thickness of the vinyl fabric 1 of the branch pipe 2 to stop the rotation of the support 1 123, and at the same time, the cylinder 3 (125). Let it operates by not reversing the earth 2 124 is presented a paper tube (2) is as shown in the accompanying drawings, Fig. 12-42 holder 1 123 and the second holder 124, is discharged.

Subsequently, the vinyl fabric is inserted into the paper pipe 2 sandwiched between the support member 3 123 'and the support member 4 124' installed at the other end of the operation unit 1, 2 122, 122 'between the windings 120. While winding (1), after rotating to the position of the first support 1, 2 (123) 124, it stops to continue winding the vinyl fabric (1).

At this time, if the length of the plastic pipe 2 inserted between the support 3 (123 ') and the support 4 (124') minus a predetermined length from the target length value to be wound of the vinyl fabric 1 is wound up, As shown in FIG. 13, the windings 120 are rotated to support supports 3, 4 (123 ′) and 124 ′ at both ends of the operation 1, 2 (122, 122 ′). (123) (124) is located in the opposite direction in the horizontal direction around the axis 121, wherein the paper pipe supply unit is a separate paper pipe (2) is seated separate from the paper pipe (2) on which the vinyl fabric (1) is wound When the cylinder 1 119 pushes the seating opening 113 and the adhesive inlet 114 of the 110, that is, the branch pipe 2 moves forward between the support 1 123 and the support 2 2 124 and stops. The supporter 2 124 pushes the branch pipe 2 by the linear movement of the cylinder 3 125 so that the supporter 2 124 is fixedly supported between the supporter 1 123 and the supporter 2 124. 123 is rotated by the motor 2 (M2) to rotate the branch pipe.

When the cylinder 2 118 ascends to the side of the branch pipe 2 rotating as described above, the adhesive melted by the heater 116 in the reservoir 115 of the adhesive inlet 114 is buried in the roll 117, and the roll When 117 is brought into surface contact with the branch pipe 2, the adhesive on the roll 117 is buried on the surface of the branch pipe 2.

Then, as shown in Figure 14, the motor 1 (M1) is rotated and the winding unit 120 is rotated, and then stopped, which is made by the cutting sensor 167 detects the 3 (126) between operations. Until this time, the branch pipe 2 between the supports 3 and 4 (123 ') and 124' continues to wind the vinyl fabric 1, but the cylinder 6 (141) of the cutting unit 140 is operated to heat the heating block. When the heating wire 142 heated by 143 descends, the vinyl fabric 1 is cut.

Then, the operation is performed in the same manner as the above-described cycle, that is, the cylinder 4 (133) piston of the vinyl guide portion 130 is lowered to lower the rotary arm 131 and the vinyl guide rod 3 (132) connected to the branch pipe (2) When one side end of the cut vinyl material (1) is wound, and at the same time when the winding unit 120 is rotated, the discharge sensor 168 to the thickness of the vinyl fabric (1) of the paper pipe (2) already wound is completed When the sensing stops the rotation of the support 3 (123 ') and moves the support 4 (124') by operating the cylinder 3 (125), the branch pipe 2 is supported by the support 3 (123 '). Will be discharged between Earth 4 124 '.

As described above, the present invention automatically winds up the vinyl fabric 1 to the paper tube 2 by winding the vinyl fabric 1 to the paper tube 2 continuously when the worker first winds up the vinyl fabric 1 to the paper tube 2.

The present invention can adjust the width by the handle (110 ', 120'), in order to ensure its accuracy transversely inscribed with the scale 129 'in front of both ends of the operation 3, 4 (126, 126') By installing the rod 129, the operator can adjust the width of the operation 1, 2 (122) (122 ') in consideration of the width of the branch pipe (2), and the horizontal bar in the width adjustment shaft of the branch pipe supply (110) 129) can be set exactly the left and right points as well as the width.

In the accompanying drawings of the present invention, reference numeral 170 denotes a discharge plate configured to temporarily store the paper pipe 2 discharged when the vinyl fabric 1 is wound up.

The present invention as described above is to fully automate the operation of winding the vinyl fabric supplied by extrusion extrusion into the vinyl pipe (winding pipe) to improve the productivity and at the same time minimize the number of personnel put into the winding work labor and production cost In the meanwhile, it has the effect of winding up the exact length.

Claims (2)

In the winding device 100 for supplying an extruded vinyl fabric between two rolls rotated by a motor and winding the paper pipe inserted into a support supported by the motor, the paper pipe 2 is supplied, but the paper pipe 2 Paper tube supply unit 110 to apply the adhesive to the surface of the surface), take the paper tube (2) to be supplied and wound the vinyl fabric (1) while winding intermittently rotated to a predetermined position and the winding unit ( When the vinyl fabric 1 is first wound on the surface of the branch pipe 2 inserted into the support 121 of the 120, the vinyl fabric 1 is guided with a tension to guide the vinyl fabric 1 to be constantly supplied. 130), the cutting unit 140 to cut the vinyl fabric 1 wound by a certain length on the paper pipe (P), and the vinyl fabric (1) wound on the paper pipe (2) evenly and tautly the vinyl fabric ( 1) winding tension unit 150 to press the mouth, the operation of each of the set mouth Vinyl fabric automatic take-up device, characterized by consisting of a control unit 160 for controlling to operate in accordance with the value. The method of claim 1, wherein the winding part 120 is a shaft 121 that is rotated by the motor 1 (M1) and the motor 2 (M2) inside the both ends provided at a predetermined interval in the middle portion of the shaft 121. Left and right by cylinders 3 (125, 125 ') on the inside of both ends (122) and both ends of the support 1 (123) and the support (3 123'), which are rotated by Between the operation 2 (122 ') and the support shaft (121') and the support 2 (124) and the support 4 (124 ') are installed on the linear movement of the linear movement, 3,4 (126) and 126 'between the operation, which are installed to be offset by a predetermined angle while being spaced apart on the outside, connected by a pair of vinyl guide rods 1 (127), and between operation 3 and 4 (126). (125 ') with a plastic guide rod 2 (128) which is installed separately connected to the rotation direction, and the diaphragm 129 is provided with a width adjustment scale (129') of the operation 1, 2 (122), 122 ' It is configured, the vinyl fiber guide portion 130 is rotated to be installed to rotate on both sides of the main frame 100 ' Arm 1 131, vinyl guide rods 3 132 which are horizontally connected to the end of each of the rotary arm 1 (131), and is installed on the lower end of the rotary arm 1 (131) to lift the rotary arm 1 (131) Cylinder 4 (133) to operate, and the end of the piston is installed on both sides of the rotary arm 1 (131) rotatable cylinder 1 (131) is composed of a cylinder 5 (134) for tension operation, cut section 140 ) Is fixed to the cylinder 6 (141) and the piston end of the cylinder 6 (141) to be installed in the upper and lower linear motion is installed on the upper side at a predetermined interval from the shaft 121 of the winding part 120, fixed horizontally It is composed of a heating block 143 for heating the heating wire 142, the winding tension unit 150 is a rotary arm 2 (151) which is installed to rotate on both sides of the main frame 100 'and the rotation arm on both sides 2 (151) the horizontal rod 152 connected laterally installed, the cylinder 7 (153) installed on the side of one side rotation arm 2 (151), the upper rotation of the installed cylinder 7 (153) A shaft 154 horizontally connected from the second rotation arm 2 (151) to the other rotation arm 2 (151), and a pushing plate installed at the end of the shaft 154 to convert the piston movement of the cylinder 7 (153) into a rotation movement ( 155, the pressing hole 156 is installed in the middle portion of the shaft 154 to press the vinyl fabric (1) to tension, and when the blocking plate 157 is opened to detect all to stop the operation It is composed of the opening and closing confirmation sensor 158, the control unit 160 is a hole 161 that is a point for detecting the intermittent rotation position of the winding unit 120 is installed at one end of the shaft 121 of the winding unit 120. Semi-circular plate 164 formed of several discs 162, holes 163 provided on the same shaft 121 as the disc 162, and holes of the disc 162 and semi-circle plate 164 ( 161, 163 inter-operational rotation sensor 165 to detect, 180 ° rotation of the semi-circular plate 164, inter-cycle detection sensor 166 to detect the rotation 1 (122) After the rotation is stopped, the cutting sensor 167 for operating the cutting unit 140 and the thickness of the vinyl fabric (1) wound on the branch pipe (2) to detect the support 2, 4 (124) of the winding unit 120 Vinyl, characterized in that it is composed of a discharge sensor 168 to operate and discharge the 124 'and a control circuit 169 to receive a signal from each sensor and operate the device according to a preset input value. Fabric automatic winding device.