CN115535332A

CN115535332A - Automatic film covering device and method for glass fiber winding yarn

Info

Publication number: CN115535332A
Application number: CN202210069210.0A
Authority: CN
Inventors: 程相; 关文峰; 杨超; 张仁涛; 丛海红; 张昊
Original assignee: Taishan Fiberglass Zoucheng Co Ltd
Current assignee: Taishan Fiberglass Zoucheng Co Ltd
Priority date: 2022-01-21
Filing date: 2022-01-21
Publication date: 2022-12-30

Abstract

The invention discloses an automatic film covering device and method for glass fiber winding yarns, which belong to the technical field of mechanical automation devices and comprise a film covering machine and winding yarns, wherein the film covering machine is used for covering a packaging film outside the winding yarns and comprises a conveying mechanism, a winding yarn positioning mechanism, a winding yarn clamping and moving mechanism, a film covering mechanism, a film winding mechanism, a film feeding mechanism and a film cutting mechanism which are sequentially arranged; the winding yarn positioning mechanism positions winding yarns, the winding yarn clamping and moving mechanism is positioned above the winding yarn positioning mechanism and used for taking and placing yarn rolls, and the yarn rolls are placed at the positions of the film laminating mechanism and the film winding mechanism from the winding yarn positioning mechanism; the film feeding mechanism conveys a packaging film to the film covering mechanism in advance, the film covering mechanism covers the packaging film on the winding yarns, and the film cutting mechanism cuts the packaging film to complete the film covering operation of the winding yarns. The device is used for wrapping the outer film of the glass fiber direct yarn roll, realizes full-automatic packaging, and solves the problems in the prior art.

Description

Automatic film covering device and method for glass fiber winding yarn

Technical Field

The invention relates to an automatic film covering device and method for glass fiber winding yarns, and belongs to the technical field of mechanical automation devices.

Background

The glass fiber winding yarn needs to be wound with a packaging film after production is completed, the existing similar products are in a full-manual or semi-manual state, the labor intensity of workers is high, the production rate is low, uncertain factors exist in the mechanical operation process, the physical strength of workers is very tested, and the operation of the workers is inconvenient. Therefore, an apparatus capable of automatically realizing the covering of the glass fiber winding yarn is required.

Disclosure of Invention

Aiming at the defects of the prior art, the invention aims to provide an automatic film coating device and method for glass fiber winding yarns, which solve the problems in the prior art.

The invention relates to an automatic laminating device for glass fiber winding yarns, which comprises a laminating machine and winding yarns, wherein the laminating machine is used for wrapping a packaging film outside the winding yarns, and comprises a conveying mechanism, a winding yarn positioning mechanism, a winding yarn clamping and moving mechanism, a laminating mechanism, a winding mechanism, a film feeding mechanism and a film cutting mechanism which are sequentially arranged;

the winding yarn is placed on the conveying mechanism and conveyed to the winding yarn positioning mechanism through the conveying mechanism;

the winding yarn positioning mechanism positions winding yarns, the winding yarn clamping and moving mechanism is positioned above the winding yarn positioning mechanism and used for taking and placing yarn rolls, and the yarn rolls are placed at the positions of the film laminating mechanism and the film winding mechanism from the winding yarn positioning mechanism;

the film feeding mechanism conveys a packaging film to the film covering mechanism in advance, the film covering mechanism covers the packaging film on the winding yarns, the film winding mechanism winds the film, the winding yarn clamping and moving mechanism transfers the winding yarns to a lower station after the film winding is completed, the film cutting mechanism cuts the packaging film, and the film covering operation of the winding yarns is completed.

Further, the yarn winding and clamping moving mechanism comprises a left clamp and a right clamp, a clamp left-and-right moving mechanism is connected above the left clamp and the right clamp, a clamp left-and-right moving servo motor is arranged on the clamp left-and-right moving mechanism, and the left clamp and the right clamp move left-and-right on the clamp left-and-right moving mechanism.

Further, left anchor clamps include left anchor clamps body and left anchor clamps die clamping cylinder, and the top of the left anchor clamps body is connected with left anchor clamps reciprocating mechanism, and left anchor clamps reciprocating mechanism's top is connected with left anchor clamps and drives servo motor from top to bottom.

Further, the right clamp comprises a right clamp body and a right clamp clamping cylinder, a right clamp up-down moving mechanism is connected above the right clamp body, and a right clamp up-down driving servo motor is connected above the right clamp up-down moving mechanism.

Further, the laminating mechanism comprises a laminating servo motor, the laminating frame is connected to the left end and the right end of the outside of the laminating servo motor, a film pressing rod is arranged above the inner side of the laminating frame and used for fixing the packaging film, and the laminating servo motor drives the laminating frame to swing back and forth to cover the packaging film on the winding yarns.

Further, twine membrane mechanism including twining membrane servo motor, twine membrane servo motor's external connection and twine the membrane and change the roller, twine the membrane and change the roller and be located the outside left and right sides of tectorial membrane mechanism, it is on twining the membrane and change the roller and twine the packaging film on a roll of yarn to roll up the yarn to place the yarn.

The film feeding mechanism comprises a film feeding servo motor and a packaging plastic film placing mechanism, and the film feeding servo motor is positioned on the packaging plastic film placing mechanism and conveys the packaging film.

Furthermore, a yarn turning mechanism is arranged behind the film cutting mechanism and comprises a yarn turning cylinder, and the yarn turning cylinder is used for driving the yarn turning mechanism to turn the rolled yarns out of the film laminating machine.

Further, conveying mechanism is band conveyer, conveying mechanism is connected with conveyer driving motor, and conveying mechanism's top is equipped with a roll yarn appearance detection sensor in the position department of being close to roll yarn positioning mechanism.

The invention relates to a film laminating method of an automatic film laminating device for glass fiber winding yarns, which comprises the following steps:

the method comprises the following steps: the winding yarn is placed on the conveying mechanism, the conveying mechanism drives the motor to enable the conveying mechanism to operate to convey the winding yarn, and the winding yarn shape detection sensor detects the size and the position of the winding yarn in the conveying process;

step two: the winding yarn is conveyed to a winding yarn positioning mechanism, the winding yarn positioning mechanism positions the winding yarn according to data detected by a winding yarn appearance detection sensor, after the positioning is finished, a right clamp clamping cylinder opens a right clamp, the right clamp drives a servo motor to drive a right clamp up-and-down moving mechanism up and down, and the right clamp is lowered to a winding yarn position;

step three: the right clamp clamping cylinder drives the right clamp to clamp the reeled yarn, the right clamp up-down moving mechanism, the clamp left-right moving mechanism and the right clamp are linked, and the reeled yarn is placed at the film winding mechanism on which the packaging film is laid;

step four: the film covering servo motor drives the film covering mechanism to cover the packaging film on the winding yarns, the film winding servo motor drives the film winding mechanism to wind the film, and meanwhile, the film conveying mechanism conveys the packaging film to the film covering mechanism;

step five: after a certain number of turns of film winding is finished, the left clamp up-down moving mechanism, the clamp left-right moving mechanism and the left clamp are linked to place the wound yarn at the yarn turning mechanism, and meanwhile, the right clamp synchronously places another wound yarn at the film winding mechanism again to start linkage to perform the next film winding period;

step six: the film cutting mechanism cuts the packaging film to be broken, the yarn rolling mechanism rolls the rolled yarn out of the film laminating machine, and the cut tail film is wound and leveled by rolling of the yarn rolls.

Compared with the prior art, the invention has the following beneficial effects:

according to the automatic film covering device and method for the glass fiber winding yarns, the film covering operation of the winding yarns is completed through the automatic film covering device, the device is high in automation degree, convenient to operate, efficient and energy-saving, manual labor is reduced, production efficiency is improved, manual operation is not needed, the device is used for wrapping the glass fiber winding yarns directly through the outer film, full-automatic packaging is achieved, and the problems in the prior art are solved.

Drawings

FIG. 1 is a perspective view of an embodiment of the present invention;

FIG. 2 is a front view of an embodiment of the present invention;

FIG. 3 is a top view of an embodiment of the present invention;

FIG. 4 is a bottom view of an embodiment of the present invention;

FIG. 5 is an enlarged view of the present invention at FIG. 2A;

FIG. 6 is an enlarged view of the present invention at FIG. 4B;

in the figure: 1. a conveying mechanism; 2. a wrap yarn shape detection sensor; 3. a safety protective housing; 4. the right clamp drives the servo motor up and down; 5. the left clamp drives the servo motor up and down; 6. a left clamp; 7. a film-covered servo motor; 8. a film-winding servo motor; 9. a yarn turning cylinder; 10. a right clamp; 11. the clamp moves left and right to serve as a servo motor; 12. a clamp left-right moving mechanism; 13. a right clamp up-and-down moving mechanism; 14. a packaging plastic film placement mechanism; 15. the right clamp clamps the cylinder; 16. a film winding mechanism; 17. a film feeding servo motor; 18. a film feeding mechanism; 19. a yarn turning mechanism; 20. a left clamp up-and-down moving mechanism; 21. a yarn winding positioning mechanism; 22. a conveyor drive motor; 23. a film cutting mechanism; 24. winding the film and rotating the roller; 26. a film pressing rod; 27. a film covering frame; 28. a film covering mechanism; 29. the left clamp clamps the cylinder.

Detailed Description

The invention is further illustrated by the following figures and examples:

example 1:

as shown in fig. 1-6, the automatic film covering device for glass fiber winding yarn of the present invention includes a film covering machine and a winding yarn, wherein the film covering machine is used for covering a packaging film on the outside of the winding yarn, and the film covering machine includes a conveying mechanism 1, a winding yarn positioning mechanism 21, a winding yarn clamping and moving mechanism, a film covering mechanism 28, a film winding mechanism 16, a film feeding mechanism 18 and a film cutting mechanism 23, which are sequentially arranged;

the winding yarn is placed on the conveying mechanism 1 and conveyed to the winding yarn positioning mechanism 21 through the conveying mechanism 1;

the yarn winding positioning mechanism 21 is used for positioning the winding yarn, the yarn winding tightening moving mechanism is positioned above the yarn winding positioning mechanism 21 and is used for taking and placing the yarn coil, and the yarn coil is placed at the positions of the film covering mechanism 28 and the film winding mechanism 16 from the yarn winding positioning mechanism 21;

the film feeding mechanism 18 conveys the packaging film to the film covering mechanism 28 in advance, the film covering mechanism 28 covers the packaging film on the coiled yarn, the film winding mechanism 16 winds the film, the coiled yarn clamping and moving mechanism transfers the coiled yarn to a lower station after the film winding is completed, the film cutting mechanism 23 cuts the packaging film, and the film covering operation of the coiled yarn is completed.

The yarn winding and clamping moving mechanism comprises a left clamp 6 and a right clamp 10, a left clamp moving mechanism 12 is connected above the left clamp 6 and the right clamp 10, a left clamp moving servo motor 11 is arranged on the left clamp moving mechanism 12, and the left clamp 6 and the right clamp 10 move left and right on the left clamp moving mechanism 12.

The left clamp 6 comprises a left clamp body and a left clamp clamping cylinder 29, a left clamp up-down moving mechanism 20 is connected above the left clamp body, and a left clamp up-down driving servo motor 5 is connected above the left clamp up-down moving mechanism 20.

The right clamp 10 comprises a right clamp body and a right clamp clamping cylinder 15, a right clamp up-down moving mechanism 13 is connected above the right clamp body, and a right clamp up-down driving servo motor 4 is connected above the right clamp up-down moving mechanism 13.

The film covering mechanism 28 comprises a film covering servo motor 7, the left end and the right end of the outside of the film covering servo motor 7 are connected with film covering frames 27, a film pressing rod 26 is arranged above the inner side of each film covering frame 27, the film pressing rods 26 are used for fixing the packaging film, and the film covering servo motor 7 drives the film covering frames 27 to swing back and forth to cover the packaging film on the winding yarns.

The film winding mechanism 16 comprises a film winding servo motor 8, a film winding rotary roller 24 is connected to the outside of the film winding servo motor 8, the film winding rotary roller 24 is positioned at the left side and the right side of the outside of the film covering mechanism 28, and the winding yarn is placed on the film winding rotary roller 24 to wind the packaging film on the winding yarn.

The film feeding mechanism 18 comprises a film feeding servo motor 17 and a packaging plastic film placing mechanism 14, and the film feeding servo motor 17 is positioned on the packaging plastic film placing mechanism 14 to convey the packaging film.

The rear part of the film cutting mechanism 23 is also provided with a yarn turning mechanism 19, the yarn turning mechanism 19 comprises a yarn turning cylinder 9, and the yarn turning cylinder 9 is used for driving the yarn turning mechanism 19 to turn the rolled yarns out of the film laminating machine.

Conveying mechanism 1 is band conveyer, conveying mechanism 1 is connected with conveyer driving motor 22, and conveying mechanism 1's top is equipped with a roll yarn appearance detection sensor 2 in the position department of being close to roll yarn positioning mechanism 21.

The working principle of the embodiment is as follows: during operation, the outside of laminating machine is equipped with safety protection shell 3 for safety protection prevents to take place the incident. The winding yarn is put at the inlet of the conveying mechanism 1; the conveyor drive motor 22 operates the belt conveyor to convey the wound yarn. In the conveying process, the yarn winding shape detection sensor 2 detects the size and the position of the yarn winding. Then, the yarn is fed to the yarn winding positioning mechanism 21, and the yarn winding positioning mechanism 21 positions the yarn winding based on the data detected by the yarn winding shape detection sensor 2. After the positioning is finished, the right clamp clamping cylinder 15 opens the right clamp, the right clamp up-and-down driving servo motor 4 drives the right clamp up-and-down moving mechanism 13 to enable the right clamp to descend to the yarn winding position, and the right clamp clamping cylinder 15 drives the right clamp 10 to clamp the yarn winding. Then the right clamp up-down moving mechanism 13, the clamp left-right moving mechanism 12 and the right clamp 10 are linked to place the reeled yarn at the film winding mechanism 16 paved with the plastic packaging film.

The film covering servo motor 7 drives the film covering mechanism to cover the packaging film on the winding yarns, the film winding servo motor 8 drives the film winding mechanism 16 to wind the film, and the film feeding mechanism 18 simultaneously conveys the packaging film covering mechanism to cover the film so as to level the surfaces of the winding yarn packages. After the film is wound for 1.5 circles, the film winding is completed, then the left clamp up-down moving mechanism 20, the clamp left-right moving mechanism 12 and the left clamp 6 are linked to place the reeled yarn at the yarn turning mechanism 19, and simultaneously the right clamp 10 synchronously places another reeled yarn at the film winding mechanism 16 again to start the linkage to perform the next film winding period. At this time, the plastic film is cut by the cutting mechanism 23. The yarn turning mechanism 19 turns the rolled yarn out of the laminating machine, and the cut tail film is wound and flattened by the rolling of the yarn roll. The operation of whole tectorial membrane is accomplished, need not manual intervention in the course of the work, and the mechanical equipment on the laminating machine is connected corresponding control system, is carried out unified control by control system, need not the manual work and operates, and degree of automation is high, has solved the technical problem of the artifical work of package tectorial membrane of book yarn, is suitable for and uses widely in this industry on a large scale.

Example 2:

the method comprises the following steps: the winding yarn is placed on the conveying mechanism 1, the conveying mechanism 1 is driven by the conveyor driving motor 22 to operate, the winding yarn is conveyed, and in the conveying process, the winding yarn size and position are detected by the winding yarn appearance detection sensor 2;

step two: the winding yarn is conveyed to a winding yarn positioning mechanism 21, the winding yarn positioning mechanism 21 positions the winding yarn according to data detected by a winding yarn appearance detection sensor 2, after the positioning is finished, a right clamp clamping cylinder 15 opens a right clamp 10, and a right clamp up-and-down driving servo motor 4 drives a right clamp up-and-down moving mechanism 13 to enable the right clamp 10 to descend to a winding yarn position;

step three: a right clamp clamping cylinder 15 drives a right clamp 10 to clamp the rolled yarn, a right clamp up-down moving mechanism 13 is linked with a clamp left-right moving mechanism 12 and the right clamp 10, and the rolled yarn is placed at a film winding mechanism 16 paved with a packaging film;

step four: the film coating servo motor 7 drives the film coating mechanism 28 to coat the packaging film on the winding yarns, the film winding servo motor 8 drives the film winding mechanism 24 to wind the packaging film, and the film feeding mechanism 18 feeds the packaging film to the film coating mechanism 28;

step five: after a certain number of turns of film winding, the film winding is completed, the left clamp up-and-down moving mechanism 20, the clamp left-and-right moving mechanism 12 and the left clamp 6 are linked to place the reeled yarn at the yarn turning mechanism 19, and meanwhile, the right clamp 10 synchronously places another reeled yarn at the film winding mechanism 16 again to start linkage to perform the next film winding period;

step six: the film cutting mechanism 23 cuts off the packaging film, the yarn rolling mechanism 19 rolls the rolled yarn out of the film laminating machine, and the cut tail film is wound and leveled by rolling of the yarn roll.

By adopting the automatic laminating device and the method for the glass fiber winding yarns, which are described by combining the drawings, the laminating operation of the winding yarns is completed by arranging the automatic laminating device, the device is high in automation degree, convenient to operate, efficient and energy-saving, reduces manual labor, improves the production efficiency, does not need manual operation, is used for wrapping the outer film of the glass fiber winding yarns directly, realizes full-automatic packaging, and solves the problems in the prior art. The present invention is not limited to the embodiments described, but rather, variations, modifications, substitutions and alterations are possible without departing from the spirit and scope of the present invention.

Claims

1. The utility model provides an automatic tectorial membrane device of glass fiber roll yarn, includes laminating machine and roll yarn, the laminating machine is used for wrapping up the packaging film and covers outside the roll yarn, its characterized in that: the film laminating machine comprises a conveying mechanism (1), a yarn winding positioning mechanism (21), a yarn winding clamping moving mechanism, a film laminating mechanism (28), a film winding mechanism (16), a film feeding mechanism (18) and a film cutting mechanism (23) which are arranged in sequence;

the winding yarn is placed on the conveying mechanism (1) and conveyed to the winding yarn positioning mechanism (21) through the conveying mechanism (1);

the yarn winding positioning mechanism (21) positions the winding yarn, the yarn winding tightening moving mechanism is positioned above the yarn winding positioning mechanism (21), the yarn winding tightening moving mechanism is used for taking and placing the yarn coil, and the yarn coil is placed at the positions of the film coating mechanism (28) and the film winding mechanism (16) from the yarn winding positioning mechanism (21);

the film feeding mechanism (18) conveys a packaging film to the film covering mechanism (28) in advance, the film covering mechanism (28) covers the packaging film on the winding yarns, the film winding mechanism (16) winds the film, the winding yarns are tightly clamped by the moving mechanism and transferred to a lower station after the film winding is finished, and the film cutting mechanism (23) cuts the packaging film to finish the film covering operation of the winding yarns.

2. The automatic laminating device for glass fiber winding yarns as claimed in claim 1, wherein: the yarn winding and clamping moving mechanism comprises a left clamp (6) and a right clamp (10), a left clamp moving mechanism (12) is connected above the left clamp (6) and the right clamp (10), a left clamp moving servo motor (11) is arranged on the left clamp moving mechanism (12) and moves left and right, and the left clamp (6) and the right clamp (10) move left and right on the left clamp moving mechanism (12).

3. The automatic laminating device for glass fiber winding yarns as claimed in claim 2, wherein: the left clamp (6) comprises a left clamp body and a left clamp clamping cylinder (29), a left clamp up-down moving mechanism (20) is connected above the left clamp body, and a left clamp up-down driving servo motor (5) is connected above the left clamp up-down moving mechanism (20).

4. The automatic laminating device for glass fiber winding yarns as claimed in claim 2, characterized in that: the right clamp (10) comprises a right clamp body and a right clamp clamping cylinder (15), a right clamp up-down moving mechanism (13) is connected above the right clamp body, and a right clamp up-down driving servo motor (4) is connected above the right clamp up-down moving mechanism (13).

5. The automatic laminating device for glass fiber winding yarns as claimed in claim 1, wherein: the film laminating mechanism (28) comprises a film laminating servo motor (7), the left end and the right end of the outside of the film laminating servo motor (7) are connected with a film laminating frame (27), a film pressing rod (26) is arranged above the inner side of the film laminating frame (27), the film pressing rod (26) is used for fixing a packaging film, and the film laminating servo motor (7) drives the film laminating frame (27) to swing back and forth to laminate the packaging film on the winding yarns.

6. The automatic laminating device for glass fiber winding yarns as claimed in claim 1, wherein: twine membrane mechanism (16) including twining membrane servo motor (8), twine the external connection of membrane servo motor (8) and twine membrane and change roller (24), it changes the roller (24) to twine the membrane and is located the outside left and right sides of tectorial membrane mechanism (28), it twines the packaging film on a roll yarn to place on twining membrane and changing roller (24) to roll up the yarn.

7. The automatic laminating device for glass fiber winding yarns as claimed in claim 1, wherein: the film feeding mechanism (18) comprises a film feeding servo motor (17) and a packaging plastic film placing mechanism (14), and the film feeding servo motor (17) is positioned on the packaging plastic film placing mechanism (14) to convey the packaging film.

8. The automatic laminating device for glass fiber winding yarns as claimed in claim 1, wherein: the rear part of the film cutting mechanism (23) is also provided with a yarn turning mechanism (19), the yarn turning mechanism (19) comprises a yarn turning cylinder (9), and the yarn turning cylinder (9) is used for driving the yarn turning mechanism (19) to turn the rolled yarns out of the film laminating machine.

9. The automatic laminating device for glass fiber winding yarns as claimed in claim 1, wherein: conveying mechanism (1) be band conveyer, conveying mechanism (1) is connected with conveyer driving motor (22), and conveying mechanism's (1) top is equipped with in the position department that is close to book yarn positioning mechanism (21) and rolls up yarn appearance detection sensor (2).

10. A laminating method of an automatic laminating device for glass fiber winding yarns according to any one of claims 1 to 9, characterized in that the method comprises the following steps:

the method comprises the following steps: the winding yarn is placed on the conveying mechanism (1), the conveying mechanism (1) is driven by the conveying machine driving motor (22) to operate, the winding yarn is conveyed, and the size and the position of the winding yarn are detected by the winding yarn shape detection sensor (2) in the conveying process;

step two: the winding yarn is conveyed to a winding yarn positioning mechanism (21), the winding yarn positioning mechanism (21) positions the winding yarn according to data detected by a winding yarn shape detection sensor (2), after the positioning is finished, a right clamp clamping cylinder (15) opens a right clamp (10), a right clamp up-and-down driving servo motor (4) drives a right clamp up-and-down moving mechanism (13) to enable the right clamp (10) to descend to a winding yarn position;

step three: a right clamp clamping cylinder (15) drives a right clamp (10) to clamp the coiled yarn, a right clamp up-down moving mechanism (13), a clamp left-right moving mechanism (12) and the right clamp (10) are linked, and the coiled yarn is placed at a film winding mechanism (16) paved with a packaging film;

step four: the film coating servo motor (7) drives the film coating mechanism (28) to coat the packaging film on the winding yarns, the film winding servo motor (8) drives the film winding mechanism (24) to wind the film, and the film feeding mechanism (18) conveys the packaging film to the film coating mechanism (28) at the same time;

step five: after a certain number of turns of film winding is finished, the left clamp up-and-down moving mechanism (20), the clamp left-and-right moving mechanism (12) and the left clamp (6) are linked to place the wound yarn at the yarn turning mechanism (19), and meanwhile, the right clamp (10) synchronously places another wound yarn at the film winding mechanism (16) again to start linkage to perform the next film winding period;

step six: the film cutting mechanism (23) cuts off the packaging film, the yarn turning mechanism (19) turns the rolled yarn out of the film laminating machine, and the cut tail film is wound and flattened by the rolling of the yarn roll.