CN210236574U

CN210236574U - Carrier band forming production line

Info

Publication number: CN210236574U
Application number: CN201920082487.0U
Authority: CN
Inventors: Can Cheng; 程灿; He Tang; 唐禾
Original assignee: Suzhou Ya Ping Electronics Co ltd
Current assignee: Suzhou Ya Ping Electronics Co ltd
Priority date: 2019-01-18
Filing date: 2019-01-18
Publication date: 2020-04-03
Anticipated expiration: 2029-01-18

Abstract

The utility model discloses a carrier band shaping production line, base including the level setting, the top of base is fixed with the backup pad, top one side of backup pad is fixed with loading attachment, one side that loading attachment was kept away from to the bottom of backup pad is fixed with the receipts material roller, loading attachment and receipts are equipped with a plurality of guide rollers between the material roller, the intermediate position of backup pad is fixed with heating device in proper order, forming device, punching device, infrared ray detection device and carrier band cutting device, heating device is located one side that forming device is close to loading attachment, the winding has the carrier band on the loading attachment, the carrier band has walked around the guide roller in proper order, heating device, forming device, punching device, infrared ray detection device and carrier band cutting device twine on receiving the material roller, the bottom intermediate position of backup pad is equipped with the controller. The utility model relates to an its work efficiency of carrier band shaping production line is high, and the shaping of carrier band is effectual.

Description

Carrier band forming production line

Technical Field

The utility model belongs to the technical field of automation equipment is relevant, concretely relates to carrier band shaping production line.

Background

The electronic component bearing belt is a belt product, called carrier belt for short, and is mainly applied to the field of electronic component packaging. The cover tape is matched with a cover tape (an upper sealing tape) for use, electronic components such as resistors, capacitors, transistors, diodes and the like are loaded and contained in pockets of the carrier tape, and the cover tape is sealed above the carrier tape to form a closed package for protecting the electronic components from being polluted and damaged in the transportation process. When a pocket is formed in a carrier tape, the carrier tape is usually subjected to heating, forming, punching and other operation processes in sequence through a carrier tape forming production line. The traditional carrier tape forming production line has the advantages of simple structure, low processing efficiency, slow feeding, uneven heating and no real-time online detection. Therefore, a carrier tape forming line is urgently needed.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a carrier band shaping production line to solve the current carrier band shaping production line simple structure that proposes in the above-mentioned background art, machining efficiency is low, and the material loading is slow, and the heating is inhomogeneous, can not carry out real-time on-line measuring's problem.

In order to achieve the above object, the utility model provides a following technical scheme: a carrier tape forming production line comprises a horizontally arranged base, wherein a first supporting plate is fixed at the top end of the base, a feeding device is fixed on one side of the top end of the first supporting plate, a receiving roller is fixed on one side, far away from the feeding device, of the bottom end of the first supporting plate, a plurality of material guide rollers are arranged between the feeding device and the receiving roller, a heating device, a forming device, a punching device, an infrared detection device and a carrier tape cutting device are sequentially fixed at the middle position of the first supporting plate, the heating device is positioned on one side, close to the feeding device, of the forming device, a carrier tape is wound on the feeding device, and the carrier tape sequentially bypasses the material guide rollers, the heating device and the forming device, the punching device, the infrared detection device and the carrier band cutting device are wound on the material receiving roller, a controller is arranged in the middle of the bottom end of the first supporting plate, and the heating device, the forming device, the punching device, the carrier band cutting device and the material receiving roller are all electrically connected with the controller.

Preferably, loading attachment includes first fixed block, places pole, electric telescopic handle, bearing, rotary rod and second fixed block, first fixed block is installed on first backup pad, first fixed block one side is equipped with places the pole, it is equipped with electric telescopic handle to place pole one side, electric telescopic handle one side is equipped with the bearing, bearing one side is equipped with the rotary rod, rotary rod one side is equipped with the second fixed block, first fixed block with place pole threaded connection, bearing and rotary rod fixed connection, the bearing with place pole sliding connection, second fixed block and rotary rod threaded connection, it is equipped with the support telescopic link to place the bottom of the pole, support telescopic link, electric telescopic handle all install on the fixed plate, the fixed plate is installed in first backup pad.

Preferably, the heating device comprises an upper cover plate, a second support plate, a heating pad and a guide post, the upper cover plate and the second support plate form a long and narrow channel, the heating pad is arranged on the upper portion of the second support plate and the lower portion of the upper cover plate, the guide post is arranged on the lower portion of the second support plate and the upper portion of the upper cover plate, and the heating pad is communicated with the power supply through the guide post.

Preferably, the section of the long and narrow channel formed by the upper cover plate and the second support plate is rectangular.

Preferably, the infrared detection device includes an infrared generator and an infrared receiver, and is respectively disposed on both sides of the carrier tape, and the infrared detection device is mounted on the second support plate through a bracket.

Preferably, the infrared detection device is electrically connected with a controller, and a buzzer is arranged on the controller and is electrically connected with the buzzer.

Preferably, the carrier tape cutting device comprises an upper cutter, a lower cutter arranged opposite to the upper cutter, and a control cylinder connected with the lower cutter, wherein the control cylinder is used for controlling the upper and lower displacement of the lower cutter.

Preferably, the material receiving roller is connected with an output shaft of a driving motor.

Compared with the prior art, the utility model provides a carrier band shaping production line possesses following beneficial effect: the utility model relates to a carrier band shaping production line, it can place a plurality of material loading wheels through the pole of placing that sets up loading attachment, conveniently change the material wheel, accelerate the efficiency of work, receive the material roller through setting up and carry out the rolling to the carrier band of having made, come to carry out real-time on-line measuring to the carrier band through the infrared ray, the hole site after the accurate measurement carrier band punches a hole, the discovery problem is in time reported to the police, it is used for carrying out the even heating to the carrier band to set up heating device, make the carrier band be heated evenly, thereby improve the shaping effect of carrier band, and set up the carrier band cutting device and be used for cutting off each branch carrier band and make its branch strip carrier band that becomes predetermined specification length.

Drawings

The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description, do not constitute a limitation of the invention, in which:

FIG. 1 is a schematic structural view of a carrier tape forming line of the present invention;

FIG. 2 is a schematic structural view of the feeding device of the present invention;

FIG. 3 is a schematic structural view of a heating device according to the present invention;

fig. 4 is a schematic structural view of the carrier tape cutting device of the present invention.

In the figure: 1. a feeding device; 101. a first fixed block; 102. placing a rod; 103. an electric telescopic rod; 104. a bearing; 105. rotating the rod; 106. a second fixed block; 107. a fixing plate; 108. supporting the telescopic rod; 2. a heating device; 201. an upper cover plate; 202. a second support plate; 203. a heating pad; 204. a guide post; 3. a molding device; 4. a punching device; 5. an infrared detection device; 6. a carrier tape cutting device; 601. An upper cutter; 602. a lower cutter; 603. controlling the cylinder; 604. a lead-out plate; 605. a top surface; 7. a material receiving roller; 8. a controller; 9. a material guide roller; 10. a first support plate; 11. a base; 12. carrying a belt; 13. A buzzer.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-4, the present invention provides a technical solution: a carrier band forming production line comprises a base 11 which is horizontally arranged, a first supporting plate 10 is fixed at the top end of the base 11, a feeding device 1 is fixed at one side of the top end of the first supporting plate 10, a receiving roller 7 is fixed at one side, far away from the feeding device 1, of the bottom end of the first supporting plate 10, a plurality of material guide rollers 9 are arranged between the feeding device 1 and the receiving roller 7, a heating device 2, a forming device 3, a punching device 4, an infrared detection device 5 and a carrier band cutting device 6 are sequentially fixed at the middle position of the first supporting plate 10, the heating device 2 is positioned at one side, close to the feeding device 1, of the forming device 3, a carrier band 12 is wound on the feeding device 1, the carrier band 12 sequentially winds around the material guide rollers 9, the heating device 2, the forming device 3, the punching device 4, the infrared detection device 5 and the carrier band cutting device 6 on the receiving roller 7, a controller 8 is arranged at the middle position of the bottom end, the heating device 2, the forming device 3, the punching device 4, the carrier tape cutting device 6 and the receiving roller 7 are all electrically connected with a controller 8.

The feeding device 1 comprises a first fixing block 101, a placing rod 102, an electric telescopic rod 103, a bearing 104, a rotating rod 105 and a second fixing block 106, wherein the first fixing block 101 is installed on a first supporting plate 10, the placing rod 102 is arranged on one side of the first fixing block 101, the electric telescopic rod 103 is arranged on one side of the placing rod 102, the bearing 104 is arranged on one side of the electric telescopic rod 103, the rotating rod 105 is arranged on one side of the bearing 104, the second fixing block 106 is arranged on one side of the rotating rod 105, the first fixing block 101 is in threaded connection with the placing rod 102, the bearing 104 is fixedly connected with the rotating rod 105, the bearing 104 is in sliding connection with the placing rod 102, the second fixing block 106 is in threaded connection with the rotating rod 105, a supporting telescopic rod 108 is arranged at the bottom of the placing rod 102, the supporting telescopic rod 108 and the electric telescopic rod 103 are both installed on a fixing, when the material wheel needs to be replaced, the second fixing block 106 is opened, the used material wheel is taken down, then the second fixing block 106 is screwed on, the electric telescopic rod 103 is opened to be contracted, after the material wheel slides onto the rotating rod 105 from the placing rod 102, other material wheels are pushed backwards, the electric telescopic rod 103 is extended, other material wheels are fixed on the placing rod 102, the material wheel replacing speed is accelerated, and the working efficiency is improved.

The heating device 2 comprises an upper cover plate 201, a second support plate 202, a heating pad 203 and guide posts 204, the upper cover plate 201 and the second support plate 202 form a long and narrow channel, the heating pad 203 is arranged on the upper portion of the second support plate 202 and the lower portion of the upper cover plate 201, the guide posts 204 are arranged on the lower portion of the second support plate 202 and the upper portion of the upper cover plate 201, and the heating pad 203 is communicated with a power supply through the guide posts 204. The section of the long and narrow channel formed by the upper cover plate 201 and the second support plate 202 is rectangular, the section of the long and narrow channel formed by the upper cover plate 201 and the second support plate 202 can also be waist-shaped, and the second support plate 202 is fixed on the first support plate 10. The heating pad 203 is connected with the power supply through the through hole in the guide pillar 204. In practical use, the heating pad 203 is powered on to continuously generate heat, so that the carrier tape passing through the long and narrow channel formed by the upper cover plate 201 and the first support plate 202 is heated, and the next shaping processing is facilitated. And simultaneously, because the carrier band type that upper cover plate 201 and first backup pad 202 are constituteed can be processed as required to the long and narrow passageway selects suitable section shape, and the thin rectangle section of chooseing for use does benefit to processing, and the waist shape section of chooseing for use of thick type, the heating is even.

The infrared detection device 5 comprises an infrared generator and an infrared receiver, and is respectively arranged on two sides of the carrier band 12, and the infrared detection device 5 is arranged on the first supporting plate 10 through a bracket. The infrared detection device 5 is electrically connected with a controller 8, and a buzzer 13 is arranged on the controller 8 and is electrically connected with the buzzer 13. During the use, infrared emitter can be continuous sends the infrared ray to receive by infrared receiver, can measure the aperture and the interval of carrying the locating hole through infrared emitter and infrared receiver, send the alarm sound through bee calling organ 13 when having the unusual data of detection department.

The carrier tape cutting device 6 comprises an upper cutter 601, a lower cutter 602 arranged opposite to the upper cutter 601, and a control cylinder 603 connected with the lower cutter 602, wherein the control cylinder 603 is used for controlling the vertical displacement of the lower cutter 602, when the carrier tape cutting device works, the upper cutter 601 is not moved, the lower cutter 602 moves upwards under the control of the control cylinder 603, so that the carrier tape can be cut off, the carrier tape cutting device also comprises a lead-out plate 604 arranged on the right side of the lower cutter 602, the lead-out plate 604 is used for leading out the cut carrier tape, and further, the top surface 605 of the lead-out plate 604 is a cambered surface, so that the carrier tape 12 can be prevented from being scratched, the friction force of the cambered surface is relatively small, and the carrier tape 12 can be conveniently and smoothly led out.

The material receiving roller 7 is connected with an output shaft of a driving motor, the material receiving roller 7 is driven by the driving motor, and the driving motor is electrically connected with a controller 8.

The utility model discloses a theory of operation and use flow: when the carrier tape 12 is required to be formed, the controller 8 controls the driving motor to rotate, the carrier tape 7 is driven to rotate, the carrier tape 12 on the rotating rod 105 is driven to rotate by the carrier tape receiving roller 7, the carrier tape enters the heating device 2 through the material guide roller 9, the controller 8 controls the heating pad 203 to be electrified, the carrier tape 12 is heated, the controller 8 controls the forming device 3 and the punching device 4 to form and punch the carrier tape 12 in sequence after heating, the controller 8 controls the infrared detection device 7 to detect the passing carrier tape 12 positioning holes after forming is completed, the size and the distance of the carrier tape positioning holes can be measured and compared with standard sizes, when an incorrect carrier tape is found, an alarm sound is sent out through the buzzer 13, the carrier tape 12 passes through the carrier tape cutting device 6 after detection is completed, and finally the carrier tape is wound up through the carrier tape receiving roller 7. The carrier tape cutting device 6 is used for cutting each strip carrier tape into a plurality of sections of strip carrier tapes according to the preset specification length.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a carrier band shaping production line, includes base (11) of horizontal setting, its characterized in that: a first supporting plate (10) is fixed at the top end of a base (11), a feeding device (1) is fixed on one side of the top end of the first supporting plate (10), a receiving roller (7) is fixed on one side, far away from the feeding device (1), of the bottom end of the first supporting plate (10), a plurality of material guide rollers (9) are arranged between the feeding device (1) and the receiving roller (7), a heating device (2), a forming device (3), a punching device (4), an infrared detection device (5) and a carrier tape cutting device (6) are sequentially fixed at the middle position of the first supporting plate (10), the heating device (2) is located on one side, close to the feeding device (1), of the forming device (3), a carrier tape (12) is wound on the feeding device (1), the carrier tape (12) sequentially bypasses the material guide rollers (9), the heating device (2), the forming device (3), the punching device (4), the infrared detection device (5) and the carrier tape cutting device (6), a controller (8) is arranged in the middle of the bottom end of the first supporting plate (10), and the heating device (2), the forming device (3), the punching device (4) and the carrier band cutting device (6) are all electrically connected with the controller (8).

2. A carrier tape forming line according to claim 1, wherein: the feeding device (1) comprises a first fixing block (101), a placing rod (102), an electric telescopic rod (103), a bearing (104), a rotating rod (105) and a second fixing block (106), wherein the first fixing block (101) is installed on a first supporting plate (10), the placing rod (102) is arranged on one side of the first fixing block (101), the electric telescopic rod (103) is arranged on one side of the placing rod (102), the bearing (104) is arranged on one side of the electric telescopic rod (103), the rotating rod (105) is arranged on one side of the bearing (104), the second fixing block (106) is arranged on one side of the rotating rod (105), the first fixing block (101) is in threaded connection with the placing rod (102), the bearing (104) is fixedly connected with the rotating rod (105), the bearing (104) is in sliding connection with the placing rod (102), and the second fixing block (106) is in threaded connection with the rotating rod (105), the bottom of the placing rod (102) is provided with a supporting telescopic rod (108).

3. A carrier tape forming line according to claim 1, wherein: the heating device (2) comprises an upper cover plate (201), a second support plate (202), a heating pad (203) and a guide post (204), wherein the upper cover plate (201) and the second support plate (202) form a long and narrow channel, the heating pad (203) is arranged on the upper portion of the second support plate (202) and the lower portion of the upper cover plate (201), the guide post (204) is arranged on the lower portion of the second support plate (202) and the upper portion of the upper cover plate (201), the heating pad (203) is communicated with a power supply through the guide post (204), and the section of the long and narrow channel formed by the upper cover plate (201) and the second support plate (202) is rectangular.

4. A carrier tape forming line according to claim 1, wherein: the infrared detection device (5) comprises an infrared generator and an infrared receiver, and is respectively arranged on two sides of the carrier tape (12).

5. A carrier tape forming line according to claim 1, wherein: the infrared detection device (5) is electrically connected with the controller (8), and the controller (8) is provided with a buzzer (13).

6. A carrier tape forming line according to claim 1, wherein: the carrier tape cutting device (6) comprises an upper cutter (601), a lower cutter (602) arranged opposite to the upper cutter (601), a control cylinder (603) connected with the lower cutter (602), and a guide-out plate (604) arranged on the right side of the lower cutter (602).