KR200354808Y1 - A method of producing honeycomb structure. - Google Patents
A method of producing honeycomb structure. Download PDFInfo
- Publication number
- KR200354808Y1 KR200354808Y1 KR20-2003-0030238U KR20030030238U KR200354808Y1 KR 200354808 Y1 KR200354808 Y1 KR 200354808Y1 KR 20030030238 U KR20030030238 U KR 20030030238U KR 200354808 Y1 KR200354808 Y1 KR 200354808Y1
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- KR
- South Korea
- Prior art keywords
- hexagonal
- honeycomb
- cell
- plate
- hexagon
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D99/00—Subject matter not provided for in other groups of this subclass
- B29D99/0089—Producing honeycomb structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D24/00—Producing articles with hollow walls
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laminated Bodies (AREA)
- Panels For Use In Building Construction (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
본 고안은 각 종 재질의 얇은 플라스틱(plastic) 평판을 가지고 구축물에 사용되는 허니컴(Honeycomb)을 제조하는 방법에 관한 것이다.The present invention relates to a method for manufacturing honeycomb used in a construction with thin plastic plates of various materials.
즉, 도4, 도5와 같이 플라스틱 평판을 가지고 금형을 사용하여 허니컴(Honeycomb) 형체를 이루고 있는 육각셀(Hexagon Cell)을 성형하고 성형된 판 둘을 도6과 같이 겹쳐주거나, 또는 도9와 같이 육각셀(Hexagon Cell)들을 감압 성형하여 최종적으로 허니컴(Honeycomb)을 제작하는 것이다.That is, as shown in Figs. 4 and 5, a hexagonal cell that forms a honeycomb shape is formed by using a mold with a plastic flat plate, and the two formed plates are overlapped as shown in Fig. 6, or Fig. 9 Hexagon cells are formed under reduced pressure as described above to finally produce honeycomb.
Description
허니컴(Honeycomb)은 건축물에 사용되는 경량자재로 활용되며 이 자재가 구조적으로도 견고한 것임은 세상에 널리 알려진 바이다. 그러나 그 복잡한 구조 때문에 이 허니컴(Honeycomb)을 제작하기는 쉽지 않다. 특히 여러 가지 재질로 만들기는 더더욱 어렵다. 본 고안은 각종 플라스틱 평판을 가지고 이 복잡한 구조를 구성하고 있는 육각셀(Hexagon Cell)을 금형을 통해 성형하고 조합함으로써 허니컴(Honeycomb)구조로 이루어진 자재를 제조하는 것이다.Honeycomb is used as a lightweight material for buildings, and it is well known in the world that it is structurally robust. However, because of its complicated structure, making Honeycomb is not easy. In particular, it is more difficult to make a variety of materials. The present invention manufactures a material having a honeycomb structure by molding and combining hexagonal cells that form this complex structure with various plastic plates through a mold.
본 고안은 도4, 도5와 같이 육각셀(Hexagon Cell)의 조밀도를 낮춘 금형을 제작하여 셀(Cell)판을 성형하게 하였고, 이렇게 성형된 육각셀(Hexagon Cell)판 두 장을 도 6과 같이 겹쳐 줌으로써 육각셀(Hexagon Cell)이 판에 조밀하게 위치하게 되어 허니컴(Honeycomb)을 만들 수 있게 했다. 또한 도9와 같이 얇은 플라스틱 평판을 감압 성형가공하여 총총이 성형된 육각셀(Hexagon Cell)을 만들고 성형된 각 셀들을 접합시킴으로써 허니컴(Honeycomb)을 만들 수 있게 했다.The present invention was made to mold the cell plate by lowering the density of the hexagonal cell (Hexagon Cell) as shown in Figures 4 and 5, and two hexagonal cell (Hexagon Cell) plate formed as shown in Figure 6 By overlapping the hexagonal cells (Hexagon Cell) is densely placed on the plate to make honeycomb. In addition, as shown in FIG. 9, a thin plastic plate was processed under reduced pressure to form a hexagonal cell (Hexagon Cell) in which a gun was formed, and each of the molded cells was joined to form a honeycomb.
도 1은 플라스틱판 A의 육각셀(Hexagon Cell) 위치 표시Figure 1 shows the position of the hexagonal cell (Hexagon Cell) of plastic plate A
도 2는 플라스틱판 B의 육각셀(Hexagon Cell) 위치 표시Figure 2 shows the hexagonal cell (Hexagon Cell) position of the plastic plate B
도 3은 플라스틱판 A와 B를 겹쳤을 때 육각셀(Hexagon Cell) 위치 표시Figure 3 shows the hexagonal cell (Hexagon Cell) position when overlapping the plastic plate A and B
도 4는 플라스틱판 A를 가지고 성형된 육각셀(Hexagon Cell) 판 A.Figure 4 is a hexagonal cell (Hexagon Cell) plate A molded with a plastic plate A.
도 5는 플라스틱판 B를 가지고 성형된 육각셀(Hexagon Cell) 판 B.5 is a hexagonal cell plate B formed with the plastic plate B.
도 6은 성형된 육각셀 판 A와 B를 겹쳐서 만든 허니컴(Honeycomb) 블록Figure 6 is a honeycomb block (Honeycomb) made by overlapping the formed hexagonal cell plate A and B
도 7은 성형된 육각셀 판들을 지그재그로 붙여서 넓이를 늘이는 방법 표시Figure 7 shows how to increase the width by zigzag the formed hexagonal cell plate
도 8은 완성된 허니컴 블록(들)의 상, 하면에 평판을 부치는 방법 표시8 shows a method of placing a flat plate on the upper and lower surfaces of the completed honeycomb block (s).
도 9는 감압 성형가공을 통해 성형된 육각셀(Hexagon Cell) 판Figure 9 is a hexagonal cell (Hexagon Cell) plate formed through a reduced pressure molding process
도10은 도9에서 감압 성형된 육각셀들을 접합하는 방법 표시FIG. 10 is a view illustrating a method of joining pressure-sensitive hexagonal cells in FIG. 9; FIG.
<도면의 주요부분에 대한 부호 설명><Description of Signs of Major Parts of Drawings>
2. 플라스틱판 A 4. 판A의 육각셀의 위치2. Plastic Plate A 4. Position of Hexagonal Cell of Plate A
6. 플라스틱판 B 8. 판B의 육각셀의 위치6. Plastic Plate B 8. Location of Hexagonal Cell of Plate B
10. 플라스틱판 A+B 12. 자연히 생긴 육각셀 위치10. Plastic plate A + B 12. Natural hexagonal cell position
14. 육각기둥 16. 육각셀14. Hexagonal Column 16. Hexagonal Cell
18. 자연히 생긴 육각셀 20. 허니컴 블럭 A18. Naturally formed hexagonal cell 20. Honeycomb block A
22. 허니컴 블럭 B 24. 부직포22. Honeycomb Block B 24. Nonwoven Fabric
26. 평판 28. 육각기둥의 접합부분26. Plate 28. Joints of hexagonal columns
본 고안에 의하여 얇은 플라스틱 평판을 가지고 허니컴(Honeycomb)의 단위형태인 육각셀(Hexagon Cell)을 만들기 위하여 금형을 제작한다. 도1, 도2, 도3에서 보는 것과 같이 육각셀(Hexagon Cell)의 위치와 간격을 적절하게 띄어서 금형을 설계 제작하여 사용한다. 이때, 이 설계된 금형에서 육각셀(Hexagon Cell)들의 적절한 위치와 간격은 두 판을 겹쳤을 때 육각셀(Hexagon Cell)들이 얇은 플라스틱 판 두께를 사이에 두고 도3과 같이 연이어 질 수 있도록 설계한다. 이렇게 제작된 금형을 사용하여 얇은 플라스틱 평판을 감압성형 등의 방법으로 도4, 도5와 같이 육각셀(Hexagon Cell)을 성형하고 이 성형된 두 판을 도 6과 같이 육각셀(Hexagon Cell)의 둘출부분 쪽으로 겹쳐주면 허니컴(Honeycomb)의 형체를 만들 수 있다.According to the present invention, a mold is manufactured to make a hexagonal cell, which is a unit form of honeycomb, with a thin plastic plate. As shown in Figure 1, Figure 2, Figure 3, the position and spacing of the hexagonal cells (Hexagon Cell) is appropriately spaced, and the mold is designed and used. At this time, the proper position and spacing of the hexagonal cells (Hexagon Cells) in this designed mold is designed so that when the two plates overlap the hexagonal cells (Hexagon Cells) can be connected as shown in Figure 3 with a thin plastic sheet thickness between. Using the mold thus formed, a thin plastic plate is formed by using a method such as pressure reduction molding to form a hexagon cell as shown in FIGS. 4 and 5, and the formed two plates are formed in a hexagon cell as shown in FIG. 6. You can make a honeycomb shape by overlapping it with two corners.
허니컴(Honeycomb)이 물리적 특성을 갖기 위해서는 허니컴(Honeycomb)의 형체를 구성하고 있는 육각셀(Hexagon Cell)들이 서로 견고히 부착 연결되어 일체가 되어 있어야 한다. 그래서 본 고안은 도4, 도5와 같이 성형된 두 판을 겹치기 전에 육각기둥(14)에 강력접착제를 도포하여 도6과 같이 겹쳐 주거나, 접착제를 사용하지 않을 경우 두 판을 겹치게 한 후 "플라스틱 열용해접착"(고주파 접착)을 통하여 각 셀 들이 견고히 접착되게 하여 도6과 같이 일체가 되게 한다. 감압 성형가공을 할 경우, 도9와 같이 플라스틱 평판을 가지고 총총이 육각셀(Hexagon Cell)이 성형되도록 금형을 제작하여 사용하고 성형된 각 셀들은 상기에 제시한 접착제 혹은 "플라스틱 열용해접착"(고주파 접착)으로 견고히 접착되게 하여 도6과 같이 일체가 되게 한다. 또한, 도7과 같이 허니컴(Honeycomb)블록을 지그재그로 연결하면 허니컴(Honeycomb) 판넬의 넓이를 원하는 만큼 늘여서 만들 수 있다.In order for honeycomb to have physical characteristics, hexagonal cells constituting the shape of honeycomb must be firmly attached to one another. Thus, the present invention is to apply a strong adhesive to the hexagonal pillar (14) before overlapping the two plates formed as shown in Figures 4 and 5, as shown in Figure 6, or overlapping the two plates if no adhesive is used, "Plastic Thermal dissolution bonding "(high frequency adhesion) to ensure that each cell is firmly adhered to unity as shown in FIG. In the case of pressure-reduced molding processing, as shown in FIG. 9, a mold is manufactured by using a plastic flat plate to form a hexagonal cell, and each of the molded cells is formed using the above-described adhesive or "plastic thermal melting adhesive" ( High-frequency bonding) to be firmly bonded so as to be integrated as shown in FIG. In addition, when the honeycomb blocks are zigzag-connected as shown in FIG. 7, the honeycomb panel can be made as wide as desired.
도6과 같이 만들어진 허니컴(Honeycomb) 블록은 윗면과 아랫면에 각종 재질의 평판을 잘 접착시켜 주기 위해 도8과 같이 부직포 등과 같은 포를 접착제로 부착시켜 준다. 이렇게 만들어진 허니컴(Honeycomb)판 위에 각종 재질의 평판을 붙여주면 원하는 크기의 양질의 허니컴(Honeycomb) 판넬을 얻을 수 있다.The honeycomb block made as shown in FIG. 6 attaches a fabric such as a nonwoven fabric to an upper surface and a lower surface thereof with an adhesive such as a nonwoven fabric as shown in FIG. 8. By attaching a flat plate of various materials on the honeycomb plate, the honeycomb panel of the desired size can be obtained.
본 고안은 금형을 사용함으로써 허니컴(Honeycomb) 제조 공정을 단순화시키고 여러재질의 플라스틱으로 여러 용도에 맞는 허니컴(Honeycomb)을 제조 할 수 있고 금형에 가열장치를 하면 플라스틱의 성질상 육각셀(Hexagon Cell) 접촉면이 용해 용접함이 이루어져 공정을 단축시킬 수 있다.The present invention simplifies the honeycomb manufacturing process by using a mold, and can manufacture honeycomb for various purposes by using plastics of various materials. The contact surface is melt welded to shorten the process.
Claims (2)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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KR20-2003-0030238U KR200354808Y1 (en) | 2003-09-24 | 2003-09-24 | A method of producing honeycomb structure. |
PCT/KR2004/002326 WO2005028194A1 (en) | 2003-09-24 | 2004-09-14 | A method of making honeycomb structure |
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KR20-2003-0030238U KR200354808Y1 (en) | 2003-09-24 | 2003-09-24 | A method of producing honeycomb structure. |
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KR1020030101034A Division KR20050030088A (en) | 2003-12-30 | 2003-12-30 | A method of producing honeycomb structure |
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KR20-2003-0030238U KR200354808Y1 (en) | 2003-09-24 | 2003-09-24 | A method of producing honeycomb structure. |
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WO (1) | WO2005028194A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116768646A (en) * | 2022-03-17 | 2023-09-19 | 日本碍子株式会社 | Method for producing Si-SiC composite structure |
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US4284457A (en) * | 1979-07-30 | 1981-08-18 | Ford Aerospace & Communications Corp. | Method for bonding a skin member to honeycomb core |
DE3868748D1 (en) * | 1987-07-20 | 1992-04-09 | Vidal Carlos Ferrer | METHOD FOR PRODUCING SIMPLE OR COMPOSITE HONEYCOMB. |
JPH03248835A (en) * | 1990-02-28 | 1991-11-06 | Yokohama Rubber Co Ltd:The | Manufacture of honeycomb made of synthetic resin |
JP3621319B2 (en) * | 1999-12-27 | 2005-02-16 | 昭和飛行機工業株式会社 | Method of manufacturing honeycomb core made of bisect type fiber reinforced plastic |
KR20020084660A (en) * | 2001-05-04 | 2002-11-09 | 주식회사 솔나노켐 | Preparation method of functional honeycomb core composite be filled with resin foams |
KR100519943B1 (en) * | 2002-09-17 | 2005-10-10 | (주)태광허니콤 | Honeycomb core , mold for honeycomb core and manufacturing method of honeycomb core |
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2003
- 2003-09-24 KR KR20-2003-0030238U patent/KR200354808Y1/en not_active IP Right Cessation
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2004
- 2004-09-14 WO PCT/KR2004/002326 patent/WO2005028194A1/en active Application Filing
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116768646A (en) * | 2022-03-17 | 2023-09-19 | 日本碍子株式会社 | Method for producing Si-SiC composite structure |
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