KR20120008170A - Polyhedron truss structure and manufacturing method by using a sheet metal - Google Patents
Polyhedron truss structure and manufacturing method by using a sheet metal Download PDFInfo
- Publication number
- KR20120008170A KR20120008170A KR1020100068870A KR20100068870A KR20120008170A KR 20120008170 A KR20120008170 A KR 20120008170A KR 1020100068870 A KR1020100068870 A KR 1020100068870A KR 20100068870 A KR20100068870 A KR 20100068870A KR 20120008170 A KR20120008170 A KR 20120008170A
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- South Korea
- Prior art keywords
- plate
- polyhedral
- contact surface
- truss
- horizontal layer
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/10—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products
- E04C2/24—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of wood, fibres, chips, vegetable stems, or the like; of plastics; of foamed products laminated and composed of materials covered by two or more of groups E04C2/12, E04C2/16, E04C2/20
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
- E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts
- E04C2/36—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts spaced apart by transversely-placed strip material, e.g. honeycomb panels
Abstract
Description
The present invention relates to a polyhedral truss structure, and more particularly, the general plate (sheet, thin plate, plate of a certain thickness) is processed by bending and folding process and then aligned to form a polyhedron to join The present invention relates to a polyhedral truss structure using a truss core and a plate manufactured by sequentially laminating and bonding a horizontal layer in the form of a woven or perforated network, and a method of manufacturing the same.
Conventional sandwich panel is configured to have a three-dimensional internal structure using a synthetic resin composite material, foam or metal, non-metal. The sandwich panel is manufactured by bonding the surface plate to the upper and lower surfaces of the internal structure of the unit layer. Therefore, there is a disadvantage that the field of application is limited to the plate form.
Korean Patent No. 5896189 discloses a variable sandwich panel using expanded metal. As shown in FIG. 1, the
On the other hand, conventionally there is a technique for a volume structure using a tetrahedron (tetrahedron) truss as shown in Figure 2, the volume structure of this technology has a variety of advantages, but is presented only conceptually, large-scale production using a productive member Not only is it impossible, but its manufacturing cost is high.
As a technique for compensating the above disadvantages, there is a Korean Patent Application Publication No. 2009-132373 filed by the applicant (name of the invention: a paramid-type volume structure member and its manufacturing method). This technology discloses a pyramid-shaped volume structure formed by sequentially stacking a pyramidal truss core and a perforated network made by a method of manufacturing a variable sandwich panel using expanded metal of Korean Patent No. 5896189. It is. In other words, unlike the conventional volumetric structure using a rectangular truss, the technique is for a pyramidal volumetric structural material, which is formed by sequentially stacking a pyramidal truss core and a perforated network using guide pins, and then welding, brazing and adhesives. As it is manufactured by bonding by (Adhesive), large-scale production is possible.
By the way, the paramid-type volume structure material of Unexamined-Japanese-Patent No. 2009-132373 uses the expanded metal (expanded metal net) or a perforated net as a truss material, and since the adhesive part is narrow, there exists a difficulty of working according to lamination or bonding. In addition, there is a disadvantage that the tight bonding between the expanded metal or the perforated network is narrow and impossible to bond.
In addition, in order to prevent deformation occurring locally at a specific site, the conventional paramid-type volume structure member is made of a material that can withstand the maximum deformation in a batch in order to prevent deformation occurring locally at a specific site. Because it must be, there is a disadvantage inevitably have limitations in material weight and structural shape.
Accordingly, the present invention has been made in order to solve the problems of the prior art as described above, and the truss core and the plate (including a thin plate, a plate of a certain thickness) is processed by bending and folding process and aligned in a polyhedral shape and bonded together By layering and joining horizontal layers in the form of woven or perforated networks in turn to form a multi-layered ultralight volume structure based on a polyhedral truss structure, it is lightweight, high strength, impact absorption, sound absorption, and high periodicity based on a structurally stable polyhedral truss structure. It is an object of the present invention to provide a polyhedral truss structure using a plate having the advantage of heat exchange rate.
In addition, the present invention can be used to produce a truss structure that is easy to be laminated and bonded due to the flatness of the plate, and the flatness of the plate, and the local physical properties can be changed by controlling the spacing of each region during bending It is another object to provide a polyhedral truss structure and a method of manufacturing the same, which can be applied to various structures, and the plate is easy to produce the structure only by bending and joining the plate.
The polyhedral truss structure using the plate of the present invention is formed by bending a plate having a certain width and thickness to repeatedly have recesses and convexities having a predetermined inclination angle, and a plurality of moldings having flat contact surfaces at the vertices of the recesses and convexities, respectively. A polyhedral truss core in which the plates are arranged in a polyhedron shape, the recesses overlapping each other with the flat contact surfaces of the recesses and the convex portions overlapping each other with the flat contact surfaces of the concavities; A horizontal layer having a woven or perforated structure to have a contact surface joined with the flat contact surface of the recess; A polyhedral truss core and a horizontal layer are alternately stacked, and a contact surface is bonded to each other.
The polyhedral truss core of this invention may have a pyramid or hexagonal pyramid shape.
In the polyhedral truss core of the present invention, a partial region of the polyhedral truss core may be arranged at a narrower bending interval than other regions, and thus local properties may be changed.
The method for manufacturing a polyhedral truss structure using the sheet material of the present invention is a polyhedral truss core on top of a horizontal layer such that the first step of arranging the horizontal layers and the lower contact surface of the polyhedral truss core and the upper contact surface of the horizontal layer coincide. A second step of laminating the third step of stacking another horizontal layer on top of the polyhedral truss core such that the upper contact surface of the polyhedral truss core and the lower contact surface of the other horizontal layer coincide with each other, and the bottom of the other polyhedral truss core Repeating the fourth step of laminating another polyhedral truss core on top of the other horizontal layer and the first to fourth steps so as to coincide with the contact surface and the upper contact surface of the other horizontal layer, and then laminating them to a desired height And a fifth step of joining the contact surfaces in contact with the liver.
The molded plate of the present invention can be produced by bending a plate member using a tool fixed to the plate member using a jig and bent upwards.
The molded plate of the present invention can be produced by molding using a molding tool capable of adjusting the molding depth and spacing after fixing the plate with a jig.
The polyhedral truss structure using the plate of the present invention is formed by bending a plate having a certain width and thickness to repeatedly have recesses and convex portions having a predetermined inclination angle. Arrange a plurality of forming plates each having a tetrahedral shape, wherein the convex portions are aligned and joined in a state where they overlap with the flat contact surfaces of the convex portions, and the flat contact surfaces of the concave portions are arranged so as not to overlap each other. A tetrahedral truss core; A horizontal layer having a contact surface joined with the flat contact surface of the recess, the horizontal layer having a woven or perforated structure to have a triangular plane; A tetrahedral truss core and a horizontal layer are alternately stacked, and a contact surface is formed by joining each other.
The polyhedral truss structure of the present invention may have an octet truss structure configured by sequentially laminating a tetrahedral truss core and a horizontal layer.
The polyhedral truss structure of the present invention may have a kagome truss structure formed by laminating a pair of tetrahedral truss cores arranged in a forward direction and a reverse direction between horizontal layers.
The present invention is a multi-layered ultra-light volume structure based on a polyhedral truss structure by stacking and joining a truss core and a woven or perforated network-type horizontal layer in turn after processing a sheet material by bending and folding processes, and then joining them in a polyhedral shape. It has the advantages of light weight, high strength, shock absorption, sound absorption, and high heat exchange rate with periodicity based on structurally stable polyhedral truss structure.
In addition, the present invention can be used to produce a truss structure that is easy to be laminated and bonded due to the flatness of the plate, and the flatness of the plate, and the local physical properties can be changed by controlling the spacing of each region during bending Applicable to various structures, there is an advantage that the production of the structure is easy only by bending and joining the plate.
In addition, the present invention can be produced in a plate having a variety of widths according to the performance required by the user according to the use of the plate material, can be mass-produced, the bonding area is wide and flat, convenient lamination or bonding, bending process Because it uses only the advantage that it is possible to make a convenient production without loss of material.
In addition, the present invention, since the polyhedral truss core periodically arranged therein has an empty structure, it has the function of a new metal material having light weight, impact resistance, sound absorption, heat exchange, etc., so that ships, building structures, airplanes, It can be applied to various fields such as automobiles and artificial skeletons.
1 is a schematic diagram showing the configuration of the sandwich panel according to the prior art,
Figure 2 is a schematic diagram showing a volume structure using a tetrahedron (tetrahedron) truss according to the prior art,
3 is a schematic view showing an example of forming a general plate for producing the truss core of the present invention,
4 is a schematic diagram of a truss core according to the present invention manufactured by using the molded plate shown in Figure 3, (a) is a schematic diagram of a pyramid-shaped truss core, (b) is a schematic diagram of a hexagonal truss core Is,
5 is a flowchart illustrating a process of manufacturing a polyhedral truss core according to the present invention using the molded plate shown in FIG.
FIG. 6 is a schematic view of a polyhedral truss core according to the present invention manufactured by using a molding plate shown in FIG.
7 is a schematic view showing a horizontal layer of the present invention constructed by weaving a general plate,
8 is a schematic diagram showing a process of manufacturing a polyhedral truss structure according to an embodiment of the present invention using a horizontal layer woven with a polyhedral truss core of the present invention,
9 is a schematic diagram of a polyhedral truss structure according to an embodiment of the present invention,
10, 11 and 12 is a schematic view showing another example of forming a general plate for producing a polyhedral truss core of the present invention, a schematic diagram showing a process of forming a plate in a different dimension and shape using a variable tool. Is,
13 to 15 are schematic views showing a process of manufacturing a tetrahedral three-dimensional truss structure using a molded plate and the manufactured three-dimensional truss structure.
Hereinafter, with reference to the accompanying drawings, a preferred embodiment of a polyhedral truss structure and a method of manufacturing the same using a plate according to the present invention will be described in detail.
3 is a schematic view showing an example of forming a general plate for producing the truss core of the present invention. As shown in Figure 3 (a), the general plate (200, thin plate, including a plate of a certain thickness) can be bent to suit the intention of the manufacturer. That is, bending molding as shown in FIG. 3 is a method of forming a plate having economical efficiency and productivity capable of conveniently manufacturing a shape intended by a manufacturer. Therefore, in this embodiment, the
4 is a schematic diagram of a polyhedral truss core according to the present invention manufactured by using the molded plate shown in Figure 3, (a) is a schematic view of a pyramid-shaped truss core, (b) is a hexagonal truss core Schematic diagram of. As shown in FIG. 4, by aligning and joining the formed
The polyhedral truss core of the present invention can be manufactured in various shapes according to the alignment form of the forming
FIG. 5 is a flowchart illustrating a process of manufacturing a polyhedral truss core (pyramid truss core) according to the present invention using the molded plate shown in FIG. 3. As shown in FIG. 5, first, the
Figure 6 is a schematic diagram of a polyhedral truss core according to the present invention produced by using the molding plate shown in Figure 3 by adjusting the molding pattern period for each position. As shown in (a), (b) and (c) of FIG. 6, the polyhedral truss core according to the present invention is formed in a form in which the bending interval is arbitrarily adjusted during bending of general plate materials as shown in FIG. 3. By fabricating and arranging such a molded plate in a portion where deformation and load occur a lot, narrowing the bending interval and increasing the bending interval in other portions, local control of physical properties, which is one of the main features of the present invention, is possible. As such, the polyhedral truss core of the present invention can be applied to various structures because the local physical properties can be changed through the spacing control for each region during bending.
7 is a schematic view showing a horizontal layer of the present invention constructed by weaving a general plate. As shown in FIG. 7, the
8 is a schematic view showing a process of manufacturing a polyhedral truss structure according to an embodiment of the present invention by using a horizontal layer woven with a polyhedral truss core of the present invention, a pyramidal truss structure among polyhedral truss structures The perspective view (a) and the side view (b) which show the process to show are shown. 9 is a schematic diagram of a polyhedral truss structure according to one embodiment of the present invention.
As shown in FIG. 8, in order to fabricate the multilayer
10, 11 and 12 is a schematic view showing another example of forming a general plate for producing a polyhedral truss core of the present invention, a schematic diagram showing a process of forming a plate in a different dimension and shape using a variable tool. to be.
FIG. 10 illustrates a method of bending the
FIG. 11 illustrates a concept of manufacturing a
13 to 15 illustrate a process of manufacturing a tetrahedral truss structure using a molded plate and a manufactured tetrahedral truss structure (tetrahedral truss structure). In order to manufacture the
Then, the forming
FIG. 15A illustrates a multilayer tetrahedral truss structure (octet truss structure) formed by sequentially stacking a
Polyhedral truss structure using the plate of the present invention configured as described above can be used throughout the industry, such as ships, building structures, automobiles, aviation, and other products that require light weight due to the high specific rigidity of the structure, economical and sound-absorbing, It can be used as a new material for metal products due to its advantages such as impact resistance, high heat exchangeability and electromagnetic shielding. In addition, its utilization is very large because it is possible to change the local physical properties of the unit layer.
In the above description of the polyhedral truss structure using the plate of the present invention and the technical details of the manufacturing method thereof with reference to the accompanying drawings, which illustrate the best embodiment of the present invention by way of example and does not limit the present invention.
In addition, it is obvious that any person skilled in the art can make various modifications and imitations within the scope of the appended claims without departing from the scope of the technical idea of the present invention.
200:
211, 212, 911, 912: flat contact surface
300, 310, 920:
500, 900:
610, 700, 710: Tool 810: Forming Tool
Claims (9)
A horizontal layer having a woven or perforated structure to have a contact surface joined with the flat contact surface of the recess;
A polyhedral truss structure using a plate material, wherein the polyhedral truss core and the horizontal layer are alternately stacked, and a contact surface is bonded to each other.
The polyhedral truss core is a polyhedral truss structure using a plate, characterized in that having a pyramid or hexagonal pyramid shape.
The polyhedron truss core is a polyhedron truss structure using a plate material, characterized in that the partial region is arranged in a narrow bending interval compared to the other region can be changed locally.
Arranging the horizontal layer;
Stacking the polyhedral truss core on top of the horizontal layer such that the lower contact surface of the polyhedral truss core and the upper contact surface of the horizontal layer coincide with each other;
Stacking the other horizontal layer on top of the polyhedral truss core such that the upper contact surface of the polyhedral truss core coincides with the lower contact surface of the other horizontal layer;
Stacking the other polyhedral truss core on top of the other horizontal layer such that the lower contact surface of the other polyhedral truss core and the upper contact surface of the other horizontal layer coincide, and
Method of manufacturing a polyhedral truss structure using a plate, characterized in that it comprises a fifth step of repeating the steps of the first step to the fourth step to laminate the desired height, and then joining the contact surface in contact with each other.
The forming plate is a polyhedral truss structure manufacturing method using a plate, characterized in that the plate is fixed by using a jig and the plate is formed by bending the plate using a tool bent upwards.
The molding plate is a method of manufacturing a polyhedral truss structure using a plate, characterized in that formed by using a molding tool capable of adjusting the molding depth and spacing after fixing the plate with a jig.
A horizontal layer having a contact surface joined to the flat contact surface of the recess, the horizontal layer having a woven or perforated structure to have a triangular plane;
A polyhedral truss structure using a plate material, characterized in that the tetrahedral truss core and the horizontal layer are alternately stacked, and a contact surface is bonded to each other.
And a tetrahedral truss structure having an octet truss structure formed by sequentially laminating the tetrahedral truss core and the horizontal layer.
A polyhedral truss structure using a plate material having a kagome truss structure formed by laminating a pair of tetrahedral truss cores arranged in a forward and reverse direction between the horizontal layers.
Priority Applications (1)
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KR1020100068870A KR101158088B1 (en) | 2010-07-16 | 2010-07-16 | Polyhedron truss structure by using a sheet metal |
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KR1020100068870A KR101158088B1 (en) | 2010-07-16 | 2010-07-16 | Polyhedron truss structure by using a sheet metal |
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KR101158088B1 KR101158088B1 (en) | 2012-06-22 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101319937B1 (en) * | 2012-08-03 | 2013-10-21 | 한국과학기술원 | Magnesium sandwich structures and method of making same |
KR20180078829A (en) * | 2016-12-30 | 2018-07-10 | 한국에너지기술연구원 | 3D sandwich core and manufacturing method thereof |
KR20180098944A (en) * | 2017-02-27 | 2018-09-05 | 유승균 | Three dimensional micro truss structures |
CN109737299A (en) * | 2018-12-03 | 2019-05-10 | 董亮 | The processing method of octahedra lattice structure and its derivative topology configuration lattice structure |
KR20200141652A (en) * | 2019-06-11 | 2020-12-21 | 경남대학교 산학협력단 | An unit-cell structure and A sandwich plate comprising the same |
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KR101430538B1 (en) | 2013-02-20 | 2014-08-18 | 한국과학기술원 | Sandwich structures with more bond area and method of making same |
KR101564571B1 (en) | 2013-07-11 | 2015-10-30 | 한국과학기술원 | Pyramidal kagome structure and its fabricating method |
KR102256533B1 (en) * | 2018-12-14 | 2021-05-25 | 경남대학교 산학협력단 | An unit-cell structure and A sandwich plate comprising the same |
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KR100633657B1 (en) * | 2004-12-14 | 2006-10-11 | 현대자동차주식회사 | Method to manufacture light sandwich panels |
KR100686972B1 (en) * | 2006-03-21 | 2007-02-27 | 한국과학기술원 | Variable sandwich panel using bi-directional corrugated inner structure and manufacturing method thereof |
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KR100994934B1 (en) * | 2008-06-20 | 2010-11-19 | 한국과학기술원 | Pyramidal bulk structure and manufacturing method |
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2010
- 2010-07-16 KR KR1020100068870A patent/KR101158088B1/en not_active IP Right Cessation
Cited By (6)
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KR101319937B1 (en) * | 2012-08-03 | 2013-10-21 | 한국과학기술원 | Magnesium sandwich structures and method of making same |
KR20180078829A (en) * | 2016-12-30 | 2018-07-10 | 한국에너지기술연구원 | 3D sandwich core and manufacturing method thereof |
KR20180098944A (en) * | 2017-02-27 | 2018-09-05 | 유승균 | Three dimensional micro truss structures |
CN109737299A (en) * | 2018-12-03 | 2019-05-10 | 董亮 | The processing method of octahedra lattice structure and its derivative topology configuration lattice structure |
CN109737299B (en) * | 2018-12-03 | 2020-07-24 | 董亮 | Octahedron lattice structure and processing method of derived topological configuration lattice structure thereof |
KR20200141652A (en) * | 2019-06-11 | 2020-12-21 | 경남대학교 산학협력단 | An unit-cell structure and A sandwich plate comprising the same |
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