凹凸骨架板式混凝复合结构 技术领域 Concave-convex plate-type coagulation composite structure
本发明涉及一种由凹凸板作为骨架构成的混凝复合结构,特别 是涉及由凹凸骨架板向多方向延伸至方形、圆形……等多种形体用 于包装、 机器制造、 建筑……等多领域的一种复合结构体系。 The invention relates to a coagulation composite structure composed of a concave-convex plate as a skeleton, in particular to a plurality of shapes extending from the concave-convex skeleton plate in multiple directions to a square, a circle, etc. for packaging, machine manufacturing, construction, etc. A composite structural system in many fields.
背景技术 ^ Background Art ^
目前, 已知技术多材质混凝成板状、 块状、 方形、 圆形……, 其内部结构单一, 多用钢筋(或其它材料)做成骨笼再浇注水泥砂 浆, 预制成混凝土构件。 其制作钢筋骨笼多用手工加工完成, 机械 化程度低、 工期长、 效率低、 受现场天气影响严重。 不能形成工厂 化生产。又由于混凝土结构原始, 其钢筋与粘结剂及混合材料接触 面积小, 规范化程度低, 往往由于钢筋骨笼密度低而使混凝构件的 强度低, 质量过重, 再遇高温钢筋熔化很容易造成整体坍塌。 已知 技术, 加工 1 0mm 以下混凝土薄板难上加难, 3mm 以下几乎难以实 现。 . At present, known materials are fused into plates, blocks, squares, circles, etc., and their internal structure is single. Reinforcement (or other materials) is used to make bone cages, and then cement mortar is used to prefabricate concrete components. The production of reinforced bone cages is mostly done by hand, with low mechanization, long construction period, low efficiency, and severely affected by site weather. Cannot form factory production. Because the concrete structure is primitive, the contact area between the reinforcing steel and the binder and the mixed material is small, and the degree of standardization is low. Often, the strength of the concrete member is low due to the low density of the reinforced bone cage, and the quality is too heavy. It is easy to melt the steel in high temperature Causes overall collapse. With the known technology, it is difficult and difficult to process the thin concrete plate below 10mm, and it is almost impossible to realize it below 3mm. .
因而, 已知技术制造混凝板材, 使用范围小 (仅用于建筑) 。 目前, 尚未出现规范化、 工厂化生产效率高、 成本低, 既能加工大 规格、 多形体构件, 又能生产超薄板材; 既能应用于建筑, 又能应 用于包装、 机器制造……等多领域的凹凸骨架板式混凝复合结构。 Therefore, the known technology is used to manufacture concrete slabs with a small range of use (only for construction). At present, there is no standardization, high factory production efficiency and low cost. It can not only process large specifications and polymorphic components, but also produce ultra-thin sheet materials. It can be used in construction, packaging, machine manufacturing, etc ... Field rugged skeleton plate type coagulation composite structure.
另外, 目前, 包装所使用的复合结构纸, 共有两类, 一类为瓦 楞纸板, 一类为蜂窝纸板。 瓦楞纸板为条状结构, 其强度分布为单 方向, 因而顺条易折, 易变形, 复合后纸外观粗糙, 条状痕明显, 不能适应高强度多方位需求。而蜂窝纸板, 其芯纸过分模仿蜂窝结 构, 用纸条粘接成六角网状, 切纸条、 粘胶、 拉伸……工艺复杂, 加工十分困难,且设备投资巨大。目前只能做 8毫米以上厚度纸板, 但从理论上讲, 只有厚度在 3毫米左右才能适应各种包装需求。 发明内容 In addition, at present, there are two types of composite structural paper used in packaging, one is corrugated cardboard, and the other is honeycomb cardboard. Corrugated cardboard is a strip-shaped structure, and its strength distribution is unidirectional, so it is easy to fold and deform along the strip. After lamination, the paper has a rough appearance and obvious stripe marks, which cannot meet the requirements of high strength and multiple orientations. For honeycomb paperboard, the core paper mimics the honeycomb structure too much, and the paper strips are bonded into a hexagonal mesh, cutting paper strips, viscose, stretching ... The process is complicated, the processing is very difficult, and the equipment investment is huge. At present, only cardboard with a thickness of more than 8 mm can be made, but in theory, only a thickness of about 3 mm can meet various packaging needs. Summary of the invention
本发明的目的是提供一种设计合理, 结构简单, 既能加工生产 大规格多形体构件, 又能生产可进行二次加工(成型)超薄板材的 凹凸骨架板式混凝复合结构。 The object of the present invention is to provide a concavo-convex slab-type coagulation composite structure with reasonable design and simple structure, which can both process and produce large-sized polymorphic components and can also be used for secondary processing (molding) of ultra-thin sheet materials.
本发明另一个目的在于提供一种设计合理, 结构简单, 强度分
布均匀、 扭曲变形小, 易于生产的凹凸骨架板式复合结构。 Another object of the present invention is to provide a reasonable design, simple structure, and strength analysis. Concave and convex skeleton plate type composite structure with uniform cloth, small distortion and easy production.
本发明的目的是按以下方式实现的: The object of the invention is achieved in the following way:
凹凸骨架板式混凝复合结构包括凹凸骨架板、混凝浆和上下表 面层,所述凹凸骨架板为先在金属或非金属板材表面加工出一个个 一排排凹坑和凸起, 凹坑和凸起之间错位排列, 即成混凝复合结构 的中间凹凸骨架板, 然后将预先加工好的混凝浆(粘结剂与混合材 料搅拌而成) , 粘结在凹凸骨架板上下表面空间, 再复合其它材质 表面层, 凝固后即成凹凸骨架板式混凝复合板。 另外, 于凝固前, 在凹凸骨架板多层之间可用少量钢筋连结和 /或通过粘结连接, 再 有,当要使本凹凸骨架板式混凝复合结构在平面方向上向外延伸形 成更大的面积时,可以在所述凹凸骨架板边沿与另一凹凸骨架板边 沿的凹凸结构相互叠压、楔合, 也可以制成可折弯改变方向的本凹 凸骨架板式混凝复合结构, 即使所述凹凸骨架板弯折即可。通过使 凹凸骨架板叠压、楔合和弯折, 可使凹凸骨架板混凝复合结构向多 方向延伸,加工出多规格混凝复合板材及方、圆……等多形体构件。 The concave-convex skeleton plate type coagulation composite structure includes a concave-convex skeleton plate, a coagulation slurry, and upper and lower surface layers. The concave-convex skeleton plate is first processed into rows and rows of pits and protrusions on the surface of a metal or non-metal plate. The protrusions are staggered to form the middle concave-convex skeleton plate of the coagulation composite structure, and then the pre-processed coagulation slurry (made by mixing the binder and the mixed material) is bonded to the upper and lower surface spaces of the concave-convex skeleton plate. After compounding the surface layer of other materials, it will become an uneven skeleton plate type coagulation composite plate after solidification. In addition, before solidification, a small amount of steel bars can be connected between the multiple layers of the concave-convex skeleton plate and / or through adhesive bonding. Furthermore, when the concave-convex skeleton plate-type concrete composite structure is to be extended outward in the plane direction to form a larger one When the area of the concave-convex skeleton plate and the concave-convex structure of another concave-convex skeleton plate are overlapped and wedged with each other, the concave-convex skeleton-plate coagulation composite structure capable of bending and changing directions can be made. The concave-convex skeleton plate may be bent. By superposing, wedging, and bending the concave-convex skeleton plate, the concrete composite structure of the concave-convex skeleton plate can be extended in multiple directions, and multi-size concrete composite plates and square, circular, and other polymorphic components can be processed.
凹凸骨架板式复合结构, 包括凹凸骨架板及上下表面层, 所述 凹凸骨架板表面成排加工有凹凸结构, 凹凸之间错位排列, 所述上 下表面层直接复合粘结在所述凹凸骨架板的上下凹凸顶端上。 A concave-convex skeleton plate type composite structure includes a concave-convex skeleton plate and an upper and lower surface layer, and the concave-convex skeleton plate is processed with a concave-convex structure in a row. Top and bottom bumps.
凹凸骨架板式复合结构, 还可以包括钢筋, 其穿设在所述凹凸 骨架板上及所述的上下表面层上。 The concave-convex skeletal plate-type composite structure may further include reinforcing steel, which is passed through the concave-convex skeletal plate and the upper and lower surface layers.
所述凹凸骨架板如上所述地也是加工出的双面凹凸骨架板,即 该板的表面一排凹坑, 一排凸起, 此面的凸即是背面的凹, 此面的 凹坑即是背面的凸起, 适合构成厚规格复合板及构件; The concave-convex skeleton plate is also a double-sided concave-convex skeleton plate processed as described above, that is, a row of pits and a row of protrusions on the surface of the plate. The convexity on this surface is the concave on the back, and the concave on this surface is It is a bump on the back, suitable for forming thick gauge composite boards and components;
或者所述凹凸骨架板是加工出的单面凹凸骨架板,即该板的一 面为凹坑, 与所述凹坑相对的另一面的对应部位即为凸起, 适合加 工超薄复合板材。 . Alternatively, the concave-convex skeleton plate is a processed single-sided concave-convex skeleton plate, that is, one side of the plate is a depression, and a corresponding portion on the other side opposite to the depression is a protrusion, which is suitable for processing an ultra-thin composite plate. .
所述凹凸骨架板复合结构中也可以包括多层所述凹凸骨架板, 该多层所述凹凸骨架板用所述钢筋连接和 /或通过粘结连接。 The concave-convex skeletal plate composite structure may also include multiple layers of the concave-convex skeletal plate, and the multilayer concave-convex skeletal plates are connected by the reinforcing bars and / or connected by bonding.
相邻的所述凹凸骨架板的边沿的凹凸结构相互叠压楔合, 和 / 或折弯, 使凹凸骨架板式混凝复合结构向多方向延伸。 The concave-convex structures on the edges of adjacent concave-convex skeletal plates overlap each other and / or bend, so that the concave-convex plate-type coagulation composite structure extends in multiple directions.
还有一种凹凸骨架板式复合结构,其包括上述的凹凸骨架板及 上下其中之一的表面层, 所述凹凸骨架板为芯纸, 其一侧表面经凹
辊筒与凸辊筒加热挤压形成一排排一个个凹坑,芯纸的另一侧表面 相应位置形成一排排一个个凸起, 凹凸两排之间错位排列, 每个凹 凸管壁均为独立式,所述芯纸的凹面凸面中的任何单面与一层面纸 相复合所形成的。 There is also a concave-convex skeleton plate type composite structure, which includes the concave-convex skeleton plate and one of the upper and lower surface layers, the concave-convex skeleton plate is a core paper, and a surface of one side is concave. The rollers and convex rollers are heated and pressed to form a row and a row of pits. The other side of the core paper forms a row and a row of protrusions at corresponding positions. It is a free-standing type, in which any one of the concave convex surfaces of the core paper is combined with a layer of paper.
附图说明 BRIEF DESCRIPTION OF THE DRAWINGS
下面结合附图对本发明作进一步说明。 The invention is further described below with reference to the drawings.
图 1为凹凸骨架板式混凝复合结构主视图; Figure 1 is a front view of a concave-convex slab-plate coagulation composite structure;
图 1一 1是单面凹凸骨架板式混凝复合结构示意图; 1-11 is a schematic diagram of a single-sided concave-convex plate-type coagulation composite structure;
图 1一 2 是单面凹凸骨架板式混凝复合结构的折弯结构示意 图; Figures 1 to 2 are schematic diagrams of the bending structure of a single-sided concave-convex skeleton plate-type coagulation composite structure;
图 1一 3是凹凸骨架板相互楔合叠压示意图; Figures 1 to 3 are schematic diagrams of wedging and lamination of concave and convex skeletal plates;
图 1一 4是凹凸骨架板多层连接示意图; Figures 1 to 4 are schematic diagrams of the multilayer connection of the uneven skeleton board;
图 2是凹凸骨架板式复合结构结构主视图。 Fig. 2 is a front view of a concave-convex skeleton plate composite structure.
具体实施方式 detailed description
参照附图对本发明的凹凸骨架板式复合结构做以下详细说明。 本发明的凹凸骨架式混凝复合结构,其结构是由单面或双面凹 凸骨架板 1、 混凝浆 2 (由粘合剂及混 材料构成) 、 钢筋 3、 表 面层 4构成。 凹凸骨架板 1表面加工有一个个一排排凹坑和凸起, 凹坑和凸起之间错位排列 (即, 一面为凹坑, 一面为凸起的为单面 凹凸骨架板, 如图 1一 1, 或表面一排凹坑, 一排凸起, 此面的凸 起即是背面的凹坑, 此面的凹坑即是背面的凸起, 即是双面凹凸骨 架板,如图 1所示) 。 混凝浆 2粘结在凹凸骨架板 1表面空间, 表 面层 4复合其上, 即成凹凸骨架板式混凝复合结构, 如图 1。 如凹 凸骨架板表面不加混凝浆, 表面层直接复合在凹凸骨架板凹凸顶 端, 即成单纯凹凸骨架板式复合结构, 如图 1一 3和图 2。 The concave-convex skeleton plate composite structure of the present invention will be described in detail below with reference to the drawings. The concave-convex skeleton type coagulation composite structure of the present invention is composed of a single-sided or double-sided concave-convex skeletal plate 1, a concrete slurry 2 (composed of an adhesive and a mixed material), a steel bar 3, and a surface layer 4. The concave-convex skeletal plate 1 is processed with rows and rows of pits and protrusions, and the pits and protrusions are staggered (that is, one side is a pit and the other is a single-sided concave-convex skeletal plate, as shown in Figure 1 One, or a row of pits on the surface, a row of protrusions, the protrusions on this side are the pits on the back, and the pits on this side are the protrusions on the back, that is, the double-sided concave-convex skeleton board, as shown in Figure 1. As shown). The coagulation slurry 2 is adhered to the surface space of the concave-convex skeleton plate 1, and the surface layer 4 is compounded thereon, thereby forming a concave-convex skeleton plate-type coagulation composite structure, as shown in FIG. For example, if the surface of the concave-convex skeleton plate is not mixed with slurry, the surface layer is directly compounded on the concave-convex top end of the concave-convex skeleton plate to form a simple concave-convex skeleton plate composite structure, as shown in Figs.
凝固前, 凹凸骨架板多层之间用钢筋 3 连, 如附图 1一 4, 凹 凸骨架板 1 边沿与另一凹凸骨架板边沿的凹凸结构相互叠压、 楔 合, 折弯, 如附图 1一 3、 附图 1一2所示, 可使凹凸骨架板混凝复 合结构向多方向延伸, 加工出多规格混凝复合板材及方、 圆……等 多形体构件。 Before solidification, the multiple layers of the concave-convex skeleton plate are connected by three reinforcing bars. As shown in Figures 1 to 4, the uneven structure of the edge of the concave-convex skeleton plate 1 and the concave-convex structure of the other concave-convex skeleton plate overlap, wedge, and bend each other, as shown in the drawings. 1-3. As shown in FIGS. 1-2, the coagulation composite structure of the concave-convex skeleton plate can be extended in multiple directions, and multi-specific coagulation composite plate and square, round, etc. polymorphic components can be processed.
本发明的凹凸骨架板式混凝复合结构,其加工制作非常简单方 便, 按说明书附图所示加工制作即可。 凹凸骨架板、 混凝浆、 钢筋
及表面层, 用通用的铸锻造、 机加工及化工工艺制造。 The concave-convex skeleton plate-type coagulation composite structure of the present invention is very simple and convenient to manufacture, and can be manufactured according to the drawings shown in the description. Concave and convex skeleton plate, concrete, steel And surface layer, made by general casting and forging, machining and chemical processes.
如图 2所示, 为单面凹凸骨架板式复合纸板, 其是由上下面纸 11、 芯纸 12、 芯纸表面凹坑 13和芯纸表面凸起 14组成。 As shown in FIG. 2, it is a single-sided concave-convex skeleton board composite paperboard, which is composed of upper and lower paper 11, core paper 12, core paper surface pits 13, and core paper surface protrusions 14.
芯纸 12即为单面凹凸骨架板,其表面挤压成型有成排凹坑 13, 此面的凹坑 13即是背面相应位置的凸起 14, 即芯纸 12分有凹面 和凸面, 凹凸两排之间错位排列, 凹凸个体之间距离相等, 均为独 立个体结构, 既不同于瓦楞板的条状连接结构, 也不同于蜂窝多孔 壁条状的六角或八角单壁连接结构。 The core paper 12 is a single-sided concave-convex skeleton board. The surface of the core paper 12 is extruded into rows of pits 13, and the pits 13 on this side are the protrusions 14 at the corresponding positions on the back. That is, the core paper 12 has concave and convex surfaces. The two rows are staggered, and the distance between the concave and convex individuals is equal. They are independent individual structures, which are not only different from the strip-shaped connection structure of the corrugated board, but also different from the hexagonal or octagonal single-wall connection structure of the honeycomb porous wall.
如图 2所示,芯纸 12凸面的凸起 14与面纸 1粘结点和该芯纸 12 与面纸 1 凹面网目状粘结形成塔锥角度, 非常有利于增加复合 纸的抗压强度。 As shown in FIG. 2, the convex point 14 of the core paper 12 is bonded to the face paper 1 and the concave mesh of the core paper 12 and the face paper 1 forms a cone angle, which is very beneficial to increase the pressure resistance of the composite paper. strength.
本单面凹凸复合纸其加工制作简单方便,芯纸表面的凹坑凸起 都可用纸张加工机挤压加工工艺生产,芯纸凹面与上下面纸之一釆 用圆目网状接触方式粘结复合,芯纸凸面与上下面纸之一形成点接 触方式粘结复合。 The single-sided concave-convex composite paper is simple and convenient to process. The pits and protrusions on the surface of the core paper can be produced by a paper processing machine. Compound, the convex surface of the core paper and one of the upper and lower papers form a point contact bonding mode.
本复合纸也可以在凹凸骨架板的芯纸的一侧粘结一层面纸,即 所述芯纸的凹面凸面中的任何一个单面与一层表面层即面纸相复 合形成复合结构。用其制作盒箱等包装物时均可成型。而现有技术 中的瓦楞板、蜂窝纸都不可能在中间夹心的上下其中一个单侧面上 只复合一层面纸。 The composite paper can also be bonded with a layer of paper on one side of the core paper of the concave-convex skeleton board, that is, any one side of the concave convex surface of the core paper is combined with a surface layer, that is, the face paper, to form a composite structure. It can be used to make boxes and other packaging materials. However, the corrugated board and honeycomb paper in the prior art cannot compound only one layer of paper on one of the upper and lower sides of the middle sandwich.
除说明书所述的技术特征外, 均为本专业技术人员的已知技术。 Except for the technical features described in the description, all are known to those skilled in the art.
工业实用性 Industrial applicability
本发明的凹凸骨架板式混凝复合结构和现有技术相比,具有设 计合理、 结构简单、 易于加工、 成本低、 强度高、 应用领域范围广 等特点。 具有很好的推广使用价值。 Compared with the prior art, the concave-convex slab plate-type coagulation composite structure of the invention has the characteristics of reasonable design, simple structure, easy processing, low cost, high strength, wide application field, and the like. Has a good value for promotion.
该单面凹凸复合纸和现有技术相比 具有设计合理、结构简单、 强度分布均匀、 抗折、 拉力强、 抗震性好和易加工等特点, 因而, 具有很好的推广使用价值。
Compared with the prior art, the single-sided concave-convex composite paper has the characteristics of reasonable design, simple structure, uniform strength distribution, bending resistance, strong tensile strength, good seismic resistance, and easy processing, and thus has good promotion and use value.