KR200306124Y1 - Pulp Mold Case Having Infrared ray Radiation Ability - Google Patents

Abstract

The present invention relates to a far-infrared spinning pulp mold container using bio-ceramic material that emits far-infrared rays, charcoal powder having excellent sterilization and deodorizing effect, elvan stone powder that is far-infrared natural stone, and refined ocher powder.

Pulper to release the pulp material into the fiber; A water tank providing water to the pulp; Temporary storage tank for temporarily storing the pulp released into fiber; A pulley that rotates by receiving power from the motor side, a shaft horizontally connected to the pulley, and connected to the shaft to rotate, and a plurality of protrusions are formed on the outer periphery for smooth stirring, and a plurality of holes penetrated on the central axis A mixing tank made of a formed drum, the mixing tank being provided with a predetermined amount of pulp from the temporary storage tank and receiving an additive having an appropriate ratio thereof; A dilution tank receiving water from the water tank and receiving a pulp obtained by synthesizing an additive from the mixing tank to properly dilute the concentration of pulp; An additive storage tank for providing an additive to the mixing tank; A molding tank receiving the pulp from the dilution tank and dipping the product; Characterized in that it comprises a vacuum tank for providing a vacuum pressure for lifting the product manufactured in the molding tank.

Description

Far Infrared Radiation Pulp Molded Container {Pulp Mold Case Having Infrared ray Radiation Ability}

The present invention relates to a pulp mold container, and more particularly, to a pulp mold container using bio-ceramic material that emits far-infrared rays, charcoal powder having excellent sterilizing deodorizing effect, ganban stone powder, which is far-infrared natural stone, and purified ocher powder.

In general, food packaging containers are mostly made of disposable.

Conventionally, such disposable packaging containers are mostly used by compression molding of styrofoam. This styrofoam has a great influence on environmental pollution, and its use is currently restricted internationally.

In addition, a container made of a synthetic resin foam plate similar to the styrofoam also has a defect that frequently causes food poisoning accidents caused by food because the food is deteriorated in a short time.

Therefore, in recent years, packaging containers based on wood or non-ferrous metals have emerged, but there is also a problem in that the manufacturing cost is very high, and the manufacturing process is complicated, so that there is no practical use for one-time use.

The present invention is to solve the above problems,

The present invention has an object to improve the hygiene of food by providing a container for maintaining the freshness of food by far-infrared radiation.

As a means for achieving the above object,

The present invention and the pulp to release the pulp material into the fiber; A water tank providing water to the pulp; Temporary storage tank for temporarily storing the pulp released by the fiber; A pulley that rotates by receiving power from the motor side, a shaft horizontally connected to the pulley, and connected to the shaft to rotate, and a plurality of protrusions are formed on the outer periphery for smooth stirring, and a plurality of holes penetrated on the central axis A mixing tank made of a formed drum, the mixing tank being provided with a predetermined amount of pulp from the temporary storage tank and receiving an additive having an appropriate ratio thereof; A dilution tank receiving water from the water tank and receiving a pulp obtained by synthesizing an additive from the mixing tank to properly dilute the concentration of pulp; An additive storage tank for providing an additive to the mixing tank; A molding tank receiving the pulp from the dilution tank and dipping the product; Characterized in that it comprises a vacuum tank for providing a vacuum pressure for lifting the product manufactured in the molding tank.

In addition, the molding tank is a primary mold for maintaining the wet state by heating the pulp for 15 seconds to 180 degrees; A secondary mold for maintaining a slightly dry state in order to imprint a logo on the pulp while heating at 250 degrees for 20 seconds; It is characterized by consisting of a tertiary mold which allows the pulp to dry completely while heating at 250 degrees for 20 seconds.

Other objects, specific advantages and novel features of the present invention will become more apparent from the following detailed description and the preferred embodiments associated with the accompanying drawings.

1 is an overall configuration of the present invention.

Figure 2 is a configuration of a horizontal mixing tank of the present invention.

Figure 3 is a modified embodiment of the horizontal mixing tank of the present invention.

Figure 4 is a conventional vertical mixing tank configuration.

Explanation of symbols on the main parts of the drawings

10: Pulper 20: Water Tank

30: temporary storage tank 40: mixing tank

41: motor 42: pulley

43: shaft 44: protrusion

45: hole 46: drum

47: additive inlet 48: pulp inlet

49: mixed feed liquid outlet 50: dilution tank

60: additive storage tank 70: molding tank

80: holding tank 5a, 5b: primary mold of molding tank

7a, 7b: secondary mold of molding tank 9a, 9b: secondary mold of molding tank

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. First of all, in adding reference numerals to the components of each drawing, it should be noted that the same reference numerals are used as much as possible even if displayed on different drawings. In addition, in the following description of the present invention, if it is determined that the detailed description of the related known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted.

For reference, a brief description of the far infrared is as follows.

Sunlight is divided into visible and invisible invisible rays. Infrared rays, which are a kind of invisible rays, are classified into near-infrared, mid-infrared, and far-infrared rays.

In particular, the far-infrared rays belong to very long wavelengths between 5.6 μm and 1000 μm, of which light in the wavelength range between 5.6 μm and 15 μm is aged as light that promotes bioactivity without any harm to the human body. It is most beneficial to our lives, such as heat, midnight, dry, and training.

The specific efficacy caused by such far infrared rays will be described.

First, the freshness of vegetables and fruits to keep fresh, kimchi to rest for a long time, meat or fish is fresh, and the side dishes you make has a dry or odor does not change.

2) Neutralizes the sour taste of fruit by making it ripening effect, makes meat flesh tender and chewy, speeds up ripening of fruit wine or ginseng, shortens fermentation time of Sikhye, and makes flour dough more It has the advantage of softening.

3) Eliminate odors in refrigerators by eliminating odors, eliminating odors of tap disinfectants, removing odors, making tobacco smells mild, removing foot odors, removing fishy smells from fish tank aquariums, cages, kennels Has the advantage of eliminating odors.

4) Purifies the air to clear the air in the office, cleans the air in the house, and cleans the air in express buses and underground shopping centers.

5) It has the advantage of purifying tap water by purifying water and clearing the water of fish tank or aquarium.

6) It activates water to make the taste of drink or tea more rich, to make the taste of alcohol softer, to make soup or stew, and to make rice more oily.

7) It activates the animals and plants to make the fish in the fish tank more lively, freshen the fish in the live fish aquarium, make the meat in the fishing basket home, and make the ornamental plants greener and lush, There is an advantage to grow the cultivation of fresher.

8) It promotes metabolism and relieves pain, and it is effective to relieve various pain such as fatigue recovery, adult disease prevention and treatment, neuralgia, muscle pain, headache, toothache, menstrual pain and back pain.

9) It has the effect of preventing and treating athlete's foot, eliminating rice worms, eliminating worms of clothes and fungus of refrigerator by sterilizing and insect repellent.

10) It keeps bedding, cushioning, keeping warm and cold for food in warm lunch box, keeping warm for parker, cold for food in refrigerator, cold for cold, and cold food. There is an advantage to keep.

11) The water boils faster, the frying temperature is kept constant, and the heating effect is higher.

12) It has the effect of maintaining humidity, which has the advantage of keeping the gloss of rice for a long time by controlling humidity in the room, preventing frost in the refrigerator and freezer, controlling humidity in the refrigerator and drying of food.

13) It preserves the taste and nutrition for a long time to strengthen the vitamins of vegetables and fruits, enrich the flavors of various dishes, make the water taste better, soften the taste of drinks and tea, and taste the side dishes. It has the advantage of making it even better.

As a material emitting such far infrared rays, bio-ceramic, elvan powder and ocher powder may be used.

1 is a block diagram of the present invention,

Pulper 10 for releasing the pulp material into the fiber;

A water tank 20 for supplying water to the pulper 10;

Temporary storage tank 30 for temporarily storing the pulp released into the fiber;

A horizontal mixing tank 40 which receives a predetermined amount of pulp from the temporary storage tank 30 and receives and mixes an additive of a suitable ratio from the additive storage tank 31;

A dilution tank 50 which receives water from the water tank 20 and receives pulp obtained by synthesizing an additive from the horizontal mixing tank 40 and properly dilutes the concentration of pulp;

An additive storage tank 60 for providing an additive to the horizontal mixing tank 40;

A molding tank 70 for receiving a pulp from the dilution tank 50 and dipping the product;

It includes a tank (80) for providing a vacuum pressure to lift the product manufactured in the molding tank (70).

In addition, Figure 2 and Figure 3 shows a horizontal mixing tank applied to the present invention,

The horizontal mixing tank 40 and the pulley 42 is rotated by receiving power from the motor 41 side,

A shaft 43 horizontally connected to the pulley 42;

It is connected to the shaft 43 and rotates and the outer periphery is formed with a plurality of protrusions 44 for smooth stirring, and comprises a drum 46 formed with a plurality of holes 45 penetrated on the central axis.

In addition, as shown in FIG. 3, the outer circumferential edge of the drum 46 may be manufactured to have a plurality of grooves 45a to form a concave-convex structure as a whole so that the stirring may be better.

For reference, since the structure of transmitting power in FIG. 2 is the same as that of FIG. 3, the motor and pulley shown in FIG. 3 may be applied as it is to FIG. 2, and other power transmission means such as a gear bite or a chain may also be used in the power transmission method. You may also do it.

In addition, an additive inlet 47 and a pulp inlet 48 are installed at an upper portion of the horizontal mixing tank 40, and a mixed feed liquid outlet 49 is provided at a lower portion thereof.

The pulp 10 is a tank in which the pulp material is first supplied, and the pulp material is supplied with water from the water tank to be hardened so that the pulp concentration becomes 3-4 wt%. The temporary storage tank 20 is to temporarily store the pulp material is finished confession process. The additive storage tank 60 incorporates a material having this property to entangle the raw material pulp so that the binding force can be maintained and at the same time the far infrared rays are emitted from the pulp. The horizontal mixing tank 40 serves to mix well by receiving the raw material pulp from the temporary storage tank 20 and the additive from the additive storage tank 60.

The horizontal mixing tank 40 is manufactured as a drum type 46 formed with a projection 44 and a hole 45, as shown, but installed horizontally so that pulp and additives can be mixed well.

Then, the dilution tank 50 receives the pulp containing the additive from the horizontal mixing tank 40 to maintain the concentration required for the product. The molding tank 70 serves to produce a pulp received from the dilution tank 50 in a predetermined shape.

The molding tank 70 can be divided into three large bar,

Primary molds (5a, 5b), secondary molds (7a, 7b) and tertiary molds (9a, 9b) are arranged in this order, the primary upper mold (5a) installed in the pulp solution tank is lowered, As the primary lower mold 5b moves up and the primary molds 5a and 5b coincide with each other, the primary pulp molding is formed and transferred to the lower portion of the primary upper mold 5a to which the primary pulp molding is attached. The secondary lower mold 7b mounted on the plate 11 is transferred back to the secondary upper mold 7a, and the secondary upper mold 7a is lowered so that the secondary lower mold 7b is again secondary secondary mold. Transferred to 7a, the secondary upper mold 7a is lowered to form secondary pulp moldings.

Thereafter, the tertiary pulp molding which is the final molding is molded by the tertiary molds 9a and 9b as in the secondary molds 7a and 7b.

In the mold, the primary mold is heated to 180 degrees for 15 seconds, which keeps the paper produced using the pulp soaked.

Then, the secondary mold is heated to 250 degrees for 20 seconds, which is to keep the container a little dry, and at this time print a variety of logos.

And finally, the tertiary mold is heated to 250 degrees for 20 seconds, which is to dry the container completely.

The reason why the heating is divided into three times is because the pulp tissue constituting the container may be damaged when it is completely heated at the first time, and it is difficult to form irregularities such as a logo when completely heated at the second time.

Therefore, the present invention was to be divided into three times to be heated to produce a container for the purpose.

Hereinafter, the operation of the present invention will be described in more detail.

First, as a foodstuff manufacturing method using pulp as a raw material, the pulp is beaten at a concentration of 3-4% by weight in the pulp.

After moving the raw material pulp released from the pulp (10) to the temporary storage tank (30) and then transfer to the horizontal mixing tank (40), and adds additives (force enhancer, binding flocculant, etc.) to the mixing tank (40). The raw pulp is mixed well with the additives.

The horizontal mixing tank 40 is 75% by weight of pulp paper liquid, 75% by weight of pulp paper liquid transferred to the mixing tank, 7-16% by weight of bio-ceramic powder, 2-5% by weight of charcoal powder, refined ocher 2 to 5% by weight of powder and 5 to 8% by weight of elvan powder are mixed and mixed in the mixing tank for 2 hours. The preferred mixing ratio of the ratio of the additives is uniformly processed by the particle size distribution and is perfectly mixed into the pulp. 13 weight percent (0.7-1.7 micron) bio-ceramic (alumina) powder, possibly 5 weight percent refined ocher powder, 2 weight percent charcoal powder, 5 weight percent elvan powder.

The reason why the particles of pulp is 0.7-1.7 microns is advantageous as the particle size is smaller, but it is difficult to process below 0.7 microns, and the size of 1.7 microns or more is that the pulp fibers adhere to the grains of the additive within a few seconds. This is because smoothing does not occur by disappearing.

In addition, when the mixture is mixed using a vertically installed tank, additives are deposited so that the pulp paper liquid and the additives do not bind, and in the present invention, the mixing tank is installed horizontally.

Wood pulp is highly viscous, resilient, and has a strong binding force, so the powder of additives is well contained and the pulp and additives do not break off during mixing.

Therefore, the present invention was able to derive the mixture of the pulp stock liquid and the additive using the characteristics of the pulp.

When the mixed stock solution mixed by the above method is deposited at room temperature for 4 hours, the pulp and the additive are strongly bound to precipitate the pulp sediment separated from water.

When the pulp sediment is transferred to the concentration control and supply tank and stirred, the pulp stock liquid, which is far-infrared radiation wave, is completed.

Transfer the finished paper liquid to the molding tank and suck it with vacuum through the suction hole installed inside the mold by using the mold network manufactured in the form of container.The additives strongly bound to the fiber of the mixed paper liquid in the mold network form the container. The product shape is completed by depositing with.

When the shape of the product is completed, it is first dried by the heat method of the mold in which the heater installed in the upper part is built and the shape of the product is maintained.

In the secondary drying and tertiary drying process, a pulp mold food container, which is a far-infrared radiation wave, is manufactured by drying the product by compressing the mold so that there is no dimensional deformation by the heat method of the mold in which the heater is installed in the mold.

Hereinafter, the far-infrared emissivity using the present invention through Table 1 is as follows.

Table 1 Far-infrared emissivity test data

additive wavelength Far Infrared Emissivity Far infrared ray emission energy W / m ² : 40 ℃ Bio-ceramic 10% by weight charcoal powder 5% by weight ocher 5% by weight Elvan rock 5% by weight Pulp paper liquid 75% by weight 5-20㎛ 0.887 10 Bio-ceramic 13 wt% charcoal powder 2 wt% ocher 5 wt% elvan rock 5 wt% pulp paper liquor 75 wt% 5-20㎛ 0.914 10 Bioceramic 15 wt% charcoal powder 2 wt% ocher 3 wt% elbow rock 5 wt% pulp paper liquor 75 wt% 5-20㎛ 0.893 10 Bioceramic 13% by weight charcoal powder 2% by weight ocher 2% by weight elbow 8% by weight pulp stock 75% by weight 5-20㎛ 0.897 10

As described above, the far-infrared emissivity was found to be highest as 0.914 when the bioceramic 13 wt%, charcoal powder 2 wt%, ocher 5 wt%, elvan rock 5 wt%, and pulp paper liquid 75 wt%.

The container manufactured according to the present invention not only enhances the freshness of food, but also has an effect of dramatically improving the health of the human body ingesting the food contained in the container with far-infrared rays emitted from bio-ceramic, ocher powder, and ganbanite powder.

In addition, the sterilization and deodorizing effect of the charcoal powder has an effect that can be consumed more fresh food.

Although the present invention has been described in connection with the above-mentioned preferred description, various other modifications and variations may be made without departing from the spirit and scope of the present invention. Accordingly, the appended claims may be determined to include such modifications and variations as fall within the true scope of the present invention.

Claims (2)

Pulper to release the pulp material into the fiber; A water tank providing water to the pulp; Temporary storage tank for temporarily storing the pulp released into fiber; A pulley which rotates by receiving power from the motor side, a shaft horizontally connected to the pulley, and connected to the shaft to rotate and a plurality of protrusions are formed on the outer periphery for smooth stirring, and a plurality of holes penetrated on the central axis Composed of a drum formed with a mixing tank for receiving a certain amount of pulp from the temporary storage tank and receiving an additive of a suitable proportion from the additive storage tank; A dilution tank receiving water from the water tank and receiving a pulp obtained by synthesizing an additive from the mixing tank to properly dilute the concentration of pulp; An additive storage tank for providing an additive to the mixing tank; A molding tank receiving the pulp from the dilution tank and dipping the product; Far infrared radiation pulp mold container comprising a vacuum tank for providing a vacuum pressure for lifting the product produced in the molding tank. The method of claim 1, The molding tank is a primary mold for maintaining the wet state by heating the pulp for 15 seconds to 180 degrees; A secondary mold which is heated at 250 degrees for 20 seconds to maintain a little dry state in order to imprint a logo on the pulp; A far-infrared spinning pulp mold container comprising a tertiary mold for completely drying the pulp while heating at 250 degrees for 20 seconds.