KR20030076751A - Dyeing method for yarn - Google Patents

Dyeing method for yarn Download PDF

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Publication number
KR20030076751A
KR20030076751A KR1020020015238A KR20020015238A KR20030076751A KR 20030076751 A KR20030076751 A KR 20030076751A KR 1020020015238 A KR1020020015238 A KR 1020020015238A KR 20020015238 A KR20020015238 A KR 20020015238A KR 20030076751 A KR20030076751 A KR 20030076751A
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South Korea
Prior art keywords
yarn
dyeing
printing
partial
weaving
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KR1020020015238A
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Korean (ko)
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이걸
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이걸
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Priority to KR1020020015238A priority Critical patent/KR20030076751A/en
Publication of KR20030076751A publication Critical patent/KR20030076751A/en

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B11/00Treatment of selected parts of textile materials, e.g. partial dyeing
    • D06B11/0056Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics
    • D06B11/0059Treatment of selected parts of textile materials, e.g. partial dyeing of fabrics by spraying
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated

Abstract

PURPOSE: A dyeing method of yarn is characterized by printing knitted goods partly, increasing quality, increasing productivity and reducing a production cost. CONSTITUTION: The dyeing method of yarn comprises the steps of: knitting the knitted goods out of yarn(a knitting step,10); printing partly the knitted goods with dyes and a pigment having various colors(a print dyeing step,20); unknitting the printed knitted goods to turn into the yarn(a unknitting step,30); and then post-finishing the yarn to make the yarn having physical properties suitable for weaving(a post-treating step,40).

Description

실의 부분염색방법{Dyeing method for yarn}Dyeing method for yarn

본 발명은 실의 부분염색방법에 관한 것으로 더욱 상세하게는 화학섬유 및 천연섬유를 통해 제사된 실이 가지는 고유색상에 다양한 색상을 착색하는 염색공정에 있어서, 제직공정 이전 제사된 실에 부분적으로 색상을 표현하기 위한 실의 부분염색방법에 관한 것이다.The present invention relates to a partial dyeing method of the yarn, and more particularly, in the dyeing process of coloring various colors on the intrinsic color of the yarn prepared through chemical fibers and natural fibers, the color partially to the yarns weaved before weaving process It relates to a partial dyeing method of the yarn to express.

일반적으로 염색은 여러가지 섬유나 섬유제품(실)을 착색하여 다양한 색상을 표현하는 작업공정으로 염색방법에 따라 침염(浸染)과 날염(捺染)으로 크게 구분된다.In general, dyeing is a work process that expresses various colors by coloring various fibers or textile products (thread), and is classified into dyeing and printing according to the dyeing method.

상기 침염은 피염물을 염료를 용해한 용액에 침전시켜 염색작업을 수행하는 것으로, 이러한 침염은 개략적으로 제직 내지는 제사공정에서 포함된 불순물을 제거하는 정련공정과, 표백제와 산액을 통해 표백 및 세정하는 표백,세정공정, 염액을 충진한 염욕에서 균일하게 동일한 색상으로 염색하는 침염공정, 침염 후 잔존하는 염료와 약품을 제거하기 위한 수세공정, 수세 후 탈수를 위한 탈수공정 및 건조공정을 통해 수행되며, 이러한 침염은 실이나 원단 전체에 동일한 색상을 표현하는 염색방법을 의미한다.The dyeing is to perform dyeing by precipitating the dye in a solution in which the dye is dissolved. Such dyeing is roughly a refining process for removing impurities contained in weaving or weaving, and bleaching and bleaching with bleach and acid solution. , Washing process, dyeing process to dye uniformly the same color in the salt bath filled with salt solution, washing process to remove dyes and chemicals remaining after soaking, dehydration process for washing and dehydration after washing, and drying process Immersion refers to a dyeing method that expresses the same color throughout a thread or fabric.

이에 반하여 날염은 실이나 직물, 특히 직물을 부분적으로 착색하여 필요한 무늬를 표현하는 것으로, 날염작업방법에 따라 기계날염과 수날염으로 구분되며, 날염에 쓰이는 착색제에 따라 염료날염과 안료날염으로 다시 구분된다.On the other hand, printing represents the required pattern by partially coloring the thread or fabric, especially the fabric, and is divided into mechanical printing and male printing according to the printing work method, and classified into dye printing and pigment printing according to the colorant used for printing. do.

상기 염료날염은 피염물 재료에 따라 착색용이한 염료를 선택하고, 이러한 염료에 호료(糊料)와 착색용 약제등을 첨가하여 교반한 날염풀을 이용하여 롤러 및 스크린을 통해 직물에 날인한 후 건조, 증열(蒸熱), 수세하여 완성한다.The dye printing is selected for easy dyeing according to the material to be stained, and after stamping the fabric through a roller and a screen using a printing paste stirred by adding a dye and coloring agents to such dyes Complete by drying, steaming, and washing with water.

또한 안료날염은 안료에 합성수지(초기축합물), 용제, 물등으로 날염풀을 형성하고, 이러한 날염풀을 스크린을 통해 직물에 날인한 후 고온의 건열(乾熱)처리하여 수세공정을 거쳐 완성하며, 이러한 공정을 거친 안료는 직물과는 친화력이 없는 착색제이나 합성수지의 접착력에 의해 직물에 단단히 결합되는 특징을 가진다.In addition, the pigment printing forms a printing paste with synthetic resin (initial condensate), solvent, water, etc. on the pigment, seals the printing paste on the fabric through a screen, and finishes it by washing with a high-temperature dry heat treatment. In addition, the pigment having undergone such a process is characterized by being firmly bonded to the fabric by the adhesion of a colorant or a synthetic resin having no affinity with the fabric.

이상과 같이 침염을 비롯한 날염은 실을 비롯하여 제직된 직물 전체에 동일 내지는 특정형태의 무늬를 형성하는 것으로, 획일화되고 반복적인 대량생산에 유용한 염색방법이다.As described above, printing, including dyeing, is to form a pattern of the same or specific shape on the whole of the woven fabric, including thread, and is a useful dyeing method for uniform and repetitive mass production.

그러나 최근들어 소비자의 다양한 성향으로 침염이나 날염과 같이 동일 색상의 획일화된 색채표현보다는 전체 직물에서 부분적인 색채표현이 요구되는 실정이며, 이에 대응하기 위해 제직상태 혹은 실 전체에 걸친 염색방법이 아닌 제사된 실에 부분적으로 염색을 수행하여 제직 후 전혀 새로운 형태의 색상과 무늬를 창출할 수 있도록 하였다.Recently, however, partial color expression is required in whole fabrics rather than uniform color expressions of the same color such as dyeing or printing due to various inclinations of consumers. Partially dyed yarns were produced to create a completely new color and pattern after weaving.

하지만, 상기와 같이 실의 부분적염색을 위해서는 작업공정의 난이성과 염색설비의 추가설치등과 같은 문제점으로 활성화되지 못하고 있는 실정이다.However, for the partial dyeing of the yarn as described above, the situation is not activated due to problems such as the difficulty of the work process and the additional installation of the dyeing equipment.

그 가운데 종래 실의 부분적염색방법을 간략히 살펴보면,Among them, the partial dyeing method of the conventional yarn is briefly described.

먼저 제사하여 제직시 요구되는 각종 기계적 성질을 구비한 실을 드럼등에 권취한 후, 수작업으로 염액 혹은 염료등을 권취된 실에 스프레이하여 실의 부분적 염색을 도모하였다.First, the yarn having various mechanical properties required for weaving was wound on a drum or the like, and then a salt solution or dye was sprayed onto the wound yarn by hand to achieve partial dyeing of the yarn.

이상과 같은 실의 부분염색작업은 수작업을 통한 부분염색으로 염색안정성을 비롯한 염색품질저하를 초래하며, 뿐만 아니라 상기 공정을 통해 생산된 부분염색된 실을 이용한 직물의 품질 역시 동시에 저하되어 대,내외적인 경경력에서 떨어져 경제적 손실을 야기하는 문제점을 안고 있었다.The partial dyeing of the yarns as described above results in a reduction in dyeing quality, including dyeing stability due to partial dyeing by hand, as well as the quality of the fabric using the partially dyed yarn produced through the above process is also reduced simultaneously. He had a problem that caused his economic loss from his career.

이에 본 발명은 상기한 문제점을 해결하기 위해 창출된 것으로 외가닥의 실을 이용하여 편직공정을 통해 편직물을 형성하고, 상기 편직물에 프린팅을 통한 염색을 수행한 후, 편직물을 해사함으로서 일부분만이 염색처리된 실을 생성하도록 하여 생산성 향상에 따른 대량생산과 고품질의 부분염색실을 생성하여 경제적 이익창출의 극대화를 그 목적으로 한다.Therefore, the present invention was created to solve the above problems by forming a knitted fabric through the knitting process using the yarn of the outer strand, and after dyeing through the printing on the knitted fabric, by dyeing the knitted fabric, only part of the dyeing treatment It is aimed at maximizing economic profits by producing high quality partial dyeing room and mass production by improving productivity.

도 1은 본 발명인 실의 부분염색방법의 작업진행상황을 도시한 블럭도,1 is a block diagram showing the working progress of the present invention the partial dyeing method of the yarn;

도 2는 본 발명인 실의 부분염색방법을 통해 생성된 편직물을 도시한 간략도,Figure 2 is a simplified view showing a knitted fabric produced by the partial dyeing method of the present inventors yarn,

도 3은 본 발명인 실의 부분염색방법을 통해 생성된 편직물의 해사상태를 도시한 간략도,Figure 3 is a simplified diagram showing the sea state of the knitted fabric produced by the partial dyeing method of the present inventors,

도 4는 본 발명인 실의 부분염색방법을 통해 생성된 실을 도시한 도면.Figure 4 is a view showing the yarn produced by the method of partially dyeing the yarn of the present invention.

*도면의 주요 부분에 사용된 부호의 설명** Description of the symbols used in the main parts of the drawings *

10;편직공정10; knitting process

11;편직물11; knitted fabric

12;실12; thread

20;프린트염색공정20; print dyeing process

30;해사공정30; maritime process

40;후공정40 post-process

이하 첨부되는 도면과 관련하여 본 발명의 구성 및 작용에 대하여 설명하면 다음과 같다.Hereinafter, the configuration and operation of the present invention will be described with reference to the accompanying drawings.

도 1은 본 발명인 실의 부분염색방법의 작업진행상황을 도시한 블럭도, 도 2는 본 발명인 실의 부분염색방법을 통해 생성된 편직물을 도시한 간략도, 도 3은 본 발명인 실의 부분염색방법을 통해 생성된 편직물의 해사상태를 도시한 간략도, 도 4는 본 발명인 실의 부분염색방법을 통해 생성된 실을 도시한 도면로서 함께 설명한다.Figure 1 is a block diagram showing the working progress of the present invention the partial dyeing method of the yarn, Figure 2 is a simplified view showing the knitted fabric produced by the partial dyeing method of the present invention, Figure 3 is a partial dyeing of the present invention yarn Figure 4 is a simplified view showing the sea state of the knitted fabric produced by the method, it will be described together with a view showing the yarn produced through the partial dyeing method of the present invention yarn.

상기 목적을 달성하기 위한 본 발명인 실의 부분염색방법은 가공된 실을 도 1에서와 같이, 편직공정(10) → 프린트염색(날염)공정(20) → 해사공정(30) → 후공정(40)으로 크게 이루어진다.Partial dyeing method of the present invention yarn to achieve the above object is the processed yarn as shown in Figure 1, knitting process (10) → print dyeing (printing) process (20) → maritime process (30) → post process (40) )

상기 편직공정(10)은 염색을 요하는 한 가닥의 실을 이용하여 편직하여야하며, 이는 편직물상태에서 해사성을 원활히 하기 위함이다.The knitting process 10 should be knitted using a single strand that requires dyeing, in order to smooth the nautical properties in a knitted fabric state.

또한 프린트염색공정(20)은 일반적인 날염공정을 거쳐 수행되며 도시된 도 3에서와 같이 동일 색상을 일정간격 드문드문 형성하거나, 상이한 색상을 교차배치하여 다양한 형태와 색상을 동시에 표현할 수 있도록 한다.In addition, the print dyeing process 20 is performed through a general printing process, and as shown in FIG. 3, the same color may be sparse at regular intervals, or different colors may be cross-arranged to simultaneously express various shapes and colors.

해사공정(30)은 프린트된 편직물의 제직상태를 풀어 원상태의 실형태로 환원하기 위한 공정으로 해사와 동시에 다음 공정인 제직에 사용 가능하도록 드럼에 권취하며, 권취된 부분염색실을 이용 제직에 필요한 물성요건을 이루는 후공정(40)을 거친 후 다양한 형태의 제직공정을 통해 직물을 완성한다.The sea sand process 30 is a process for releasing the woven state of the printed knit fabric and reducing the yarn to its original shape. The sea sand process 30 is wound on a drum to be used for weaving, which is the next process at the same time as sea sand, and the wound partial dyeing yarn is required for weaving using After going through the post-process 40 to achieve the physical property requirements, the fabric is completed through various types of weaving process.

이상과 같은 본 발명인 실의 부분염색방법을 각 공정의 실시예를 통하여 상세히 설명하면 다음과 같다.The partial dyeing method of the present invention yarn as described above will be described in detail through the examples of each process as follows.

-실시예Example

제 1공정-편직공정(10);First process-knitting process 10;

제사공정과 추후 공정을 통해 각종 기계적 성질이 부여된 천연 혹은 화학실을 이용하여 편직공정을 통해 일정규격을 가지는 편직물을 형성하는 공정이다.It is a process of forming a knitted fabric having a certain standard through a knitting process by using natural or chemical chambers that have been given various mechanical properties through a weaving process and a later process.

편직공정에는 편직물(11)을 형성하기 위한 다양한 형태의 편직기가 사용되며, 이러한 편직기로는 대표적으로 경편기, 위편기, 환편기등이 있으며 편직공정에서는 받드시 외가닥의 실을 이용하여 편직작업을 수행해야만 하며, 이는 해사공정에서의 원활한 해사를 통해 실의 손상과 작업성 향상을 이루기 위함이다.In the knitting process, various types of knitting machines are used to form the knitted fabric 11, and such knitting machines are typically warp knitting machines, weaving knitting machines, circular knitting machines, and the like. This is to achieve the damage of the yarn and the improvement of workability through the smooth seas in the sea process.

제 2공정-프린트염색공정(날염;20)2nd process-print dyeing process (printing; 20)

제 1공정(10)을 거친 실(12)은 도 2에서와 같은 일정규격의 편직물(11)을 형성하고, 이러한 편직물(11)에 날염을 통하여 다양한 색상의 염,안료로써 부분적으로 프린트염색하는 공정이다. 이러한 프린트염색공정(20)은 동일한 색상만을 이용하여 일정간격으로 여백을 동시에 표현하거나, 상이한 색상을 상호 교차시켜 표현하는등 다양한 형태의 프린트염색을 통해 부분염색되는 실의 형태를 결정짓는다.The yarn 12, which has undergone the first process 10, forms a knitted fabric 11 of a predetermined size as shown in FIG. 2, and partially prints and dyes the dyes and pigments of various colors through printing on the knitted fabric 11. It is a process. The print dyeing process 20 determines the shape of the yarn partially dyed through various types of print dyeing, such as simultaneously displaying margins at regular intervals using only the same color or expressing different colors by crossing each other.

또한 프린트염색공정(20)을 수행한 편직물(11)은 상술한 일반적인 날염의 처리공정인 건열과 건조 및 수세과정을 수행함은 당연하다 하겠다.In addition, it is natural that the knitted fabric 11 performing the print dyeing process 20 performs a dry heat, drying and washing process, which is a general printing process described above.

제 3공정-해사공정(30)Third Process-Maritime Process (30)

프린트염색을 완료한 편직물(11)을 초기 실(12) 상태로 원복하기 위한 공정으로, 제 1공정(10)에서 편직물(11)을 형성할 때 반드시 한 가닥의 실로 편직해야 함은 본 공정인 해사공정을 원활히 수행하기 위함이다.The process for restoring the knitted fabric 11 in which the printing dyeing is completed to the initial yarn 12 state, when forming the knitted fabric 11 in the first step 10, it is necessary to knit with one strand of yarn. This is to perform the maritime process smoothly.

해상공정(30)을 통해 해사되는 실(12)은 도 3에서와 같이 해사와 동시 일정한 권취장력을 통해 차후 공정인 제직작업에 사용가능하도록 드럼(31)에 권취되어 작업의 효율성과 생산성을 향상시킬 수 있도록 한다.The seal 12, which is dismissed through the sea process 30, is wound around the drum 31 so that it can be used for a subsequent weaving operation through a constant winding tension at the same time as the sea to improve work efficiency and productivity. Make it work.

제 4공정-후공정(40)4th and Postprocesses (40)

상기 1, 2, 3의 각 공정을 거치며 실(12)의 초기 설정된 기계적 물성에 변화를 일으킬 경우 이를 제직에 적합한 물성을 형성하도록 하는 공정으로 필요한 경우 다양한 처리를 통해 원활한 제직이 가능하도록 한다.When the change of the initial mechanical properties of the seal 12 undergoes each of the steps 1, 2, and 3 to form a suitable physical property for weaving, it is possible to enable smooth weaving through various treatments if necessary.

이상과 같이 진행되는 부분염색방법을 통해 생성된 부분염색실(12)은 도 4에서와 같이 한 가닥의 실에 단일 색상과 여백 또는 다양한 색채가 공존하는 것으로, 이를 이용하여 제직할 경우,The partial dyeing chamber 12 generated through the partial dyeing method proceeds as described above, in which a single color and a margin or various colors coexist in one strand of yarn, as shown in FIG. 4.

종래 염색방식인 침염에서의 획일화된 전체가 동일하게 표현되는 색채와, 날염에서의 반복되는 무늬형태를 탈피하여 제직조건에 따라 동일한 부분염색실을 사용하면서도 다양한 색채 및 무늬의 표현이 가능하다.It is possible to express various colors and patterns while using the same partial dyeing thread according to the weaving conditions by avoiding the color of the uniform dyeing in the conventional dyeing method and the same pattern in the printing.

이는 부분염색실을 통한 제직시 경사와 위사를 모두 부분염색실을 이용하거나, 경사는 전체 염색된 실을 이용하고 위사만을 부분염색실을 이용하는등의 제직조건에 따라 수요자가 요구하는 다양한 색채와 무늬를 표현할 수 있다.When weaving through partial dyeing yarns, we use both partial dyeing yarns for warp and weft yarns, or weaving yarns using all dyed yarns and only weft yarns for partial dyeing yarns. Can be expressed.

상기와 같이 실의 부분염색방법을 통해 생성된 부분염색실은 침염과 날염을 통해 표현되는 색채 및 무늬에 비하여 보다 개성적 연출이 가능하다.As described above, the partial dyeing room, which is generated through the partial dyeing method of the yarn, can be produced more personally than the color and pattern expressed through dyeing and printing.

또한 본 발명인 실의 부분염색방법은 종래 부분염색방법이 가지는 염색신뢰도저하와 생산성저하등의 문제점을 해결할 수 있다.In addition, the partial dyeing method of the present invention can solve problems such as lowering of dyeing reliability and lowering of productivity of the conventional partial dyeing method.

이상과 같은 실의 부분염색방법은 편직을 통해 형성된 편직물상에 날염으로 부분염색을 수행하여 염색신뢰도가 뛰어나 제직 후 직물지의 품질향상은 물론 부분염색 작업이 용이하여 생산성향상에 따른 원가절감효과를 이룰 수 있다.Partial dyeing method of the yarn as described above is to perform a partial dyeing by printing on the knitted fabric formed through the knitting, excellent dyeing reliability, as well as quality improvement of fabric paper after weaving, and easy to dyeing work to achieve the cost saving effect according to productivity improvement Can be.

더불어 부분염색을 위한 별도의 추가염색설비가 불요하며 기존의 편직기와 염색설비를 이용하므로 경제적 부담을 경감시킬 수 있는 유용한 발명이다.In addition, a separate additional dyeing facility for partial dyeing is unnecessary, and it is a useful invention that can reduce the economic burden by using existing knitting machines and dyeing facilities.

Claims (1)

실의 일부분만을 염색하는 실의 부분염색방법에 있어서;In the method of partial dyeing of the yarn to dye only a part of the yarn; 상기 실의 부분염색방법은,The partial dyeing method of the yarn, 제사공정을 통해 생성된 실(12)을 이용하여 편직공정을 통해 일정규격을 가지는 편직물(11)을 형성하는 제 1공정인 편직공정(10),Knitting process 10, which is a first process of forming a knitted fabric 11 having a predetermined standard through the knitting process using the yarn 12 generated through the weaving process, 편직물(11)에 날염을 통하여 다양한 색상의 염,안료로써 부분적으로 프린트염색하는 제 2공정인 프린트염색공정(20),The print dyeing process 20, which is a second process of partially dyeing the print with salts and pigments of various colors through printing on the knitted fabric 11, 프린트염색을 완료한 편직물(11)을 초기 실 상태로 원복하기 위한 제 3공정인 해사공정(30),The maritime process 30, which is a third process for restoring the knitted fabric 11 that has completed the printing dyeing to the initial yarn state, 상기 공정을 수행한 실(12)을 제직에 적합한 물성을 형성하도록 하는 제 4공정인 후공정(40)으로 이루어지는 것을 특징으로 하는 실의 부분염색방법.Partial dyeing method of the yarn, characterized in that it comprises a post-process (40) which is a fourth step to form a physical property suitable for weaving the yarn (12) performing the process.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010141856A3 (en) * 2009-06-05 2011-03-03 Invista Technologies S.A.R.L. Systems and methods for intermittently colored yarn

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JPH0790768A (en) * 1993-09-08 1995-04-04 Kawashima Textile Manuf Ltd Yarn partial dyeing and dyeing bobbin
JPH11140768A (en) * 1997-11-11 1999-05-25 Nishi Nenshi Kk Partial yarn dyeing of yarn lateral face
KR20010104868A (en) * 2000-05-16 2001-11-28 김기주 Hank dyeing method
KR20030019780A (en) * 2001-08-31 2003-03-07 박득헌 Apparatus and method for part dyeing

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Publication number Priority date Publication date Assignee Title
JPH0790768A (en) * 1993-09-08 1995-04-04 Kawashima Textile Manuf Ltd Yarn partial dyeing and dyeing bobbin
JPH11140768A (en) * 1997-11-11 1999-05-25 Nishi Nenshi Kk Partial yarn dyeing of yarn lateral face
KR20010104868A (en) * 2000-05-16 2001-11-28 김기주 Hank dyeing method
KR20030019780A (en) * 2001-08-31 2003-03-07 박득헌 Apparatus and method for part dyeing

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010141856A3 (en) * 2009-06-05 2011-03-03 Invista Technologies S.A.R.L. Systems and methods for intermittently colored yarn
CN102803596A (en) * 2009-06-05 2012-11-28 英威达技术有限公司 Systems and methods for intermittently colored yarn
CN102803596B (en) * 2009-06-05 2014-08-13 英威达技术有限公司 Systems and methods for intermittently colored yarn
US8850786B2 (en) 2009-06-05 2014-10-07 INVISTA North America S.à.r.l. Systems and methods for intermittently colored yarn

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