TWI675952B - Method for pattern color development on fabric - Google Patents

Method for pattern color development on fabric Download PDF

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TWI675952B
TWI675952B TW107129724A TW107129724A TWI675952B TW I675952 B TWI675952 B TW I675952B TW 107129724 A TW107129724 A TW 107129724A TW 107129724 A TW107129724 A TW 107129724A TW I675952 B TWI675952 B TW I675952B
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dyes
pattern
cationic
dyeing
fabric
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TW107129724A
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TW202009345A (en
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呂仁煥
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昊紡股份有限公司
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Abstract

一種織物上圖案顯色之方法,透過先將尼龍纖維(Nylon)、陽離子聚酯紗(CD紗)、聚酯纖維(Polyester)的原紗編織成具有圖案的針織布,於染色機中投入共3種顏色染料,分別為酸性染料、陽離子染料和分散性染料,以及染色助劑、均染劑及緩染劑,將針織布投入染色機中浸染,根據不同纖維的特性對應上述3種染料,而使取出的成品布上的圖案呈現預定顏色;藉由上述方法,本發明能快速織染針織布、檢驗成品、降低修改成本及囤貨成本。 A method for developing color on a fabric by first weaving a raw yarn of nylon fiber (Nylon), cationic polyester yarn (CD yarn), and polyester fiber (Polyester) into a knitted fabric with a pattern, and putting the same into a dyeing machine. 3 color dyes, which are acid dyes, cationic dyes and disperse dyes, as well as dyeing auxiliaries, leveling agents and retarding dyes. Put the knitted fabric into the dyeing machine for dyeing, corresponding to the above 3 dyes according to the characteristics of different fibers. The pattern on the finished finished fabric is displayed in a predetermined color. By the method described above, the present invention can quickly weave a knitted fabric, inspect the finished product, reduce modification costs and storage costs.

Description

織物上圖案顯色之方法 Method for developing color on fabric

本發明為一種織染織物的方法,尤指一種織物上圖案顯色之方法,先將原紗織成圖案後再透過對應特性的顏料顯色,除了可快速確認成品之外,更是降低囤積成本及修改成本。 The invention relates to a method for weaving and dyeing fabrics, in particular to a method for developing color on a fabric. The original yarn is woven into a pattern and then developed through a pigment with corresponding characteristics. In addition to quickly confirming the finished product, it also reduces the hoarding cost. And modification costs.

習用製造有圖案織物的方式,係先將原紗分別染色,形成不同顏色的色紗後,再將各個色紗依據預定圖案編織形成織物,而單一原紗通常需要達到預定噸數才會開染色機染色,染好後的色紗又需要時間等待顏料乾,乾燥好的色紗才會編織成具有圖案的織物。 The traditional method of making patterned fabrics is to dye the raw yarns separately to form colored yarns of different colors, and then weave each colored yarn to form a fabric according to a predetermined pattern. A single raw yarn usually needs to reach a predetermined tonnage before it can be dyed. Machine dyeing, the dyed yarn needs time to wait for the pigment to dry, and the dried colored yarn will be woven into a fabric with a pattern.

上述習用技術的缺點如下: The disadvantages of the above-mentioned conventional techniques are as follows:

1.成品製成速度慢:大量原紗染色需要時間,染色後的色紗乾燥需要時間,之後才會製成有圖案的織物,因此成品製成時間長。 1. The finished product is made at a slow speed: it takes time to dye a large number of raw yarns, and it takes time to dry the colored yarn after dyeing, and then it will be made into a patterned fabric, so the finished product takes a long time.

2.修改成本高:若是染好的色紗不符預期顏色,或是客戶想要改色,已經染好的色紗就會變成囤貨,進而產生額外的屯積成本及修改成本。 2. High modification cost: If the dyed yarn does not match the expected color, or if the customer wants to change the color, the dyed yarn will become a stockpile, which will cause additional accumulation and modification costs.

本發明提供一種織物上圖案顯色之方法,步驟包括:a.使用尼龍纖維、陽離子聚酯紗、聚酯纖維的原紗,編織成具有圖案的針織布;b.於染色機內同時投入不同顏色的3種染料,分別為酸性染料、陽離子染料 及分散性染料;c.再添加染色助劑、均染劑及緩染劑,染色助劑係指添加乙酸,比例為1公升的水加入1公克的乙酸,調配至pH值4至pH值5的範圍內,均染劑係指尼龍纖維用的均染劑,比例為0.1公斤的布料重加入1公克的均染劑,緩染劑係指添加芒硝,比例為1000公克的水加入1公克的芒硝;d.將編織後的針織布投入染色機內浸染,不同原紗編織成的圖案匹配相對應特性的染料,使取出後的成品布圖案呈現預定顏色。 The invention provides a method for coloring a pattern on a fabric, the steps include: a. Using nylon fiber, cationic polyester yarn, and polyester fiber raw yarn to weave a knitted fabric with a pattern; b. Simultaneously putting different into the dyeing machine 3 types of dyes: acid dyes and cationic dyes And disperse dyes; c. Adding dyeing aid, leveling agent and retarder, dyeing aid refers to the addition of acetic acid, the ratio of 1 liter of water to 1 gram of acetic acid, adjusted to pH 4 to pH 5 Within the range, leveling agent refers to the leveling agent for nylon fiber, 1 gram of leveling agent is added to the fabric with a ratio of 0.1 kg, and retarding agent refers to the addition of thenardite, with a ratio of 1,000 grams of water to 1 gram of Glauber's salt; d. The knitted fabric after weaving is put into the dyeing machine for impregnation, and the patterns woven from different raw yarns match the dyes with corresponding characteristics, so that the finished fabric pattern after taking out shows a predetermined color.

藉由上述方法,本發明之優點在於: By the above method, the advantages of the present invention are:

1.成品顏色確認速度快:將3種原紗織成有圖案的織物後,投入已經混色的染缸內,再取出成品布後,即可看到染色後的圖案。 1.Fast color confirmation of finished products: After weaving 3 kinds of raw yarns into a patterned fabric, put them into the dyeing vat with mixed colors, and then take out the finished fabrics, you can see the dyed patterns.

2.染色效果佳:染色助劑能提升上色能力,而均染劑能使尼龍纖維染色均勻,緩染劑為芒硝係對應陽離子聚酯紗,能使陽離子聚酯紗緩染,控制上色速度使三種布料的上色速度近似,降低色花可能,達到品質控制;另外,芒硝能增加陽離子聚酯紗染色後的鮮豔度,使色彩更加鮮明。 2. Good dyeing effect: Dyeing additives can improve the dyeing ability, and leveling agent can make nylon fiber dye uniformly. The retarder is Glauber's salt corresponding cationic polyester yarn, which can slow the dyeing of cationic polyester yarn and control the coloring. Speed approximates the coloring speed of the three types of cloth, reduces the possibility of color blooming, and achieves quality control. In addition, thenardite can increase the vividness of the cationic polyester yarn after dyeing, making the color more vivid.

3.成本低:本案先將原紗織好圖案後,再投入染色機上色,染色後可以馬上請客戶確認配色是否正確,降低囤貨成本及修改成本。 3. Low cost: In this case, the original yarn is woven with the pattern first, and then put into the dyeing machine for coloring. After dyeing, you can ask the customer to confirm whether the color matching is correct and reduce the stocking cost and modification cost.

10‧‧‧織物成品 10‧‧‧ Finished Fabric

11‧‧‧第一圖案 11‧‧‧ the first pattern

12‧‧‧第二圖案 12‧‧‧ the second pattern

13‧‧‧第三圖案 13‧‧‧ third pattern

圖1為本發明織物上圖案顯色之方法的流程示意圖 FIG. 1 is a schematic flow chart of a method for color development of a pattern on a fabric of the present invention

圖2A為本發明第一實施例示意圖 FIG. 2A is a schematic diagram of a first embodiment of the present invention

圖2B為本發明第二實施例示意圖 FIG. 2B is a schematic diagram of a second embodiment of the present invention

如圖1所示,本發明揭露一種織物上圖案顯色之方法,步驟包括:a.將尼龍纖維、陽離子聚酯紗、聚酯纖維的3種原紗,根據客戶要求或預定的圖案,透過電腦緹花機編織成具有圖案的針織布,所述圖案可為尼龍纖維、陽離子聚酯紗、聚酯纖維的任意組合而成;b.於染色機內同時投入共3種不同顏色的染料,分別為酸性染料、陽離子染料及分散性染料,其中尼龍纖維吸收酸性染料,陽離子聚酯紗吸收陽離子性染料,聚酯纖維吸收分散性染料,上述中分散性染料的顏色深度需淺於酸性染料及陽離子染料;c.再添加染色助劑、均染劑及緩染劑,染色助劑係指添加乙酸,比例為1公升的水加入1公克的乙酸,調配至pH值4至pH值5的範圍內,均染劑係指尼龍纖維用的均染劑,比例為0.1公斤的布料重加入1公克的均染劑,緩染劑係指添加芒硝,比例為1000公克的水加入1公克的芒硝;d.將針織布投入染色機內浸染,不同原紗編織成的圖案匹配相對應特性的染料,使取出後的成品布上圖案係根據原紗特性及對應的染料而呈現預定顏色。 As shown in FIG. 1, the present invention discloses a method for coloring a pattern on a fabric. The steps include: a. Three kinds of raw yarns of nylon fiber, cationic polyester yarn, and polyester fiber are passed through according to customer requirements or a predetermined pattern. The computer jacquard machine weaves into a knitted fabric with a pattern, which can be any combination of nylon fiber, cationic polyester yarn, and polyester fiber; b. Put a total of 3 different colors of dye into the dyeing machine at the same time, They are acid dyes, cationic dyes, and disperse dyes. Among them, nylon fibers absorb acid dyes, cationic polyester yarns absorb cationic dyes, and polyester fibers absorb disperse dyes. The color depth of the above-mentioned intermediate disperse dyes needs to be lighter than that of acid dyes and Cationic dyes; c. Dyeing aids, levelling agents and retarders are added. Dyeing aids refer to the addition of acetic acid, 1 gram of water and 1 gram of acetic acid, and the pH is adjusted to the range of pH 4 to pH 5. Here, the leveling agent refers to the leveling agent for nylon fiber, and 1 gram of leveling agent is added to the cloth with a ratio of 0.1 kg, and the retarding agent refers to the addition of thenardite, and the ratio is 1000 grams of water to 1 gram. Glauber's salt;. D knitted fabric into dip the dyeing machine, different raw yarn woven pattern matching dye corresponding to the characteristics of the pattern based on the extracted finished cloth according to the original yarn characteristics and corresponding dyes exhibit a predetermined color.

接著參閱圖2A及圖2B並搭配圖1,係揭露本案使用上述方法染色後的一織物成品10,具體實施流程如下:a.先分別以尼龍纖維、陽離子聚酯紗及聚酯纖維的原紗透過電腦緹花機編織成複數第一圖案11、複數第二圖案12及以複數第三圖案13的針織布;上述中,該等第一圖案11由聚酯纖維編織而成,該等第二圖案12由尼龍纖維編織而成,該等第三圖案13由陽離子聚酯紗 編織而成,所編織的圖案可為,如圖2A中的該等第一圖案11、該等第二圖案12及該等第三圖案13分別為不同大小的梯形,圖2B中的該等第一圖案11、該等第二圖案12及該等第三圖案13係以放射狀的三角形構圖,上述之該等第一圖案11、該等第二圖案12及該等第三圖案13可以為任意組合;b.在染色機內同時投入酸性染料、陽離子染料及分散性染料,若分散性染料使用過深顏色,將會使得酸性染料及陽離子染料無法對尼龍纖維及陽離子聚酯紗上色,因此當同時使用上述三種染料時,分散性染料的顏色必須要採用淺色顏料才不會影響使尼龍纖維及陽離子聚酯紗上色,換言之,分散性染料的顏色深度需淺於酸性染料及陽離子染料,舉例來說:酸性染料、陽離子染料及分散性染料依次為藍色、棕色及白色;c.接著添加染色助劑、均染劑及緩染劑,染色助劑係指添加乙酸,比例為1公升的水加入1公克的乙酸,調配至pH值4至pH值5的範圍內,均染劑係指尼龍纖維用的均染劑,比例為0.1公斤的布料重加入1公克的均染劑,緩染劑係指添加芒硝,比例為1000公克的水加入1公克的芒硝;上述中,染色助劑能提升上色能力,而均染劑能使尼龍纖維染色均勻,緩染劑為芒硝係對應陽離子聚酯紗,能使陽離子聚酯紗緩染,控制上色速度使三種布料的上色速度近似,降低色花可能,達到品質控制,另外,芒硝能增加陽離子聚酯紗染色後的鮮豔度,使色彩更加鮮明;d.將編織後之針織布投入染色機內浸染,雖然染色機內在混合3種染料後會呈現偏深色的單一色彩,但根據尼龍纖維吸收酸性染料,陽離子聚酯紗吸收陽離子性染料,聚酯纖維吸收分散性染料的特性,針織 布上的該等第一圖案11、該等第二圖案12及該等第三圖案13係分別染上對應特性的染料,例如:圖2A該等第一圖案11染上白色(聚酯纖維編織而成,由分散性染料上色),該等第二圖案12染上藍色(尼龍纖維編織而成,由酸性染料上色)及該等第三圖案13染上棕色(陽離子聚酯紗編織而成,由陽離子染料上色),藉此,不同原紗編織成的圖案係匹配對應特性的染料,使取出後的成品布上圖案係根據原紗特性及對應的染料而使圖案呈現有不同顏色。 Next, referring to FIG. 2A and FIG. 2B and matching with FIG. 1, a finished fabric product 10 dyed by using the above method in this case is disclosed. The specific implementation process is as follows: a. First use nylon fiber, cationic polyester yarn, and polyester fiber raw yarn. Knitting fabrics with a plurality of first patterns 11, a plurality of second patterns 12, and a plurality of third patterns 13 are knitted by a computer jacquard machine; among the above, the first patterns 11 are woven from polyester fibers, and the second Pattern 12 is woven from nylon fibers, and the third patterns 13 are made of cationic polyester yarn Weaving, the woven pattern can be, for example, the first pattern 11, the second pattern 12, and the third pattern 13 in FIG. 2A are trapezoids of different sizes, and the first pattern 11 in FIG. 2B A pattern 11, the second pattern 12, and the third pattern 13 are patterned in a radial triangle. The above-mentioned first pattern 11, the second pattern 12, and the third pattern 13 may be arbitrary Combination; b. Put the acid dye, cationic dye and disperse dye in the dyeing machine at the same time. If the disperse dye is used with too dark color, the acid dye and cationic dye will not be able to color nylon fiber and cationic polyester yarn, so When the above three dyes are used at the same time, the color of the disperse dye must be light-colored pigments so as not to affect the coloring of nylon fibers and cationic polyester yarns. In other words, the color depth of the disperse dye needs to be lighter than that of the acid dyes and cationic dyes. For example: acid dyes, cationic dyes and disperse dyes are blue, brown, and white in order; c. Then add dyeing aids, leveling agents and retarding dyes. Dyeing aid means adding B Add 1 gram of acetic acid in a ratio of 1 liter of water, and adjust it to a pH range of 4 to 5. The leveling agent refers to a leveling agent for nylon fibers. Add 1 gram of cloth to a ratio of 0.1 kg of cloth. Leveling agent and retarding dye refers to the addition of thenardite, with a ratio of 1000 grams of water to 1 gram of thenardite; in the above, the dyeing aid can improve the coloring ability, and the leveling agent can make the nylon fiber uniformly dyed. It is a cationic polyester yarn corresponding to Glauber's salt system, which can slow the dyeing of cationic polyester yarn, control the coloring speed to approximate the coloring speed of three kinds of fabrics, reduce the possibility of color blooming, and achieve quality control. In addition, Glauber's salt can increase the dyeing of cationic polyester yarn. The vividness of the back makes the color more vivid; d. Put the knitted knitted fabric into the dyeing machine for dip dyeing. Although the dyeing machine will mix the three kinds of dyes in the dyeing machine, it will show a darker single color, but according to the nylon fiber absorbs the acid dye, Cationic polyester yarn absorbs cationic dyes, polyester fibers absorb disperse dyes, knitting The first pattern 11, the second pattern 12, and the third pattern 13 on the cloth are dyed with corresponding characteristics, for example, the first pattern 11 in FIG. 2A is dyed white (polyester fiber weave). Made with disperse dyes), the second patterns 12 are dyed blue (weaving nylon fibers and colored with acid dyes) and the third patterns 13 are dyed brown (cationic polyester yarn weaving) (Colored with cationic dyes), whereby the patterns woven from different raw yarns match the dyes with corresponding characteristics, so that the patterns on the finished fabric after taking out make the patterns different according to the characteristics of the raw yarn and the corresponding dyes. colour.

上述染料的比例與布料多寡、顏色深淺有關,因此會根據上述所求而調整染料投入染色機的比例。 The proportion of the dye is related to the amount of cloth and the color depth. Therefore, the proportion of the dye into the dyeing machine will be adjusted according to the above requirements.

Claims (2)

一種織物上圖案顯色之方法,步驟包括:a.使用尼龍纖維、陽離子聚酯紗、聚酯纖維的原紗,編織成具有圖案的針織布;b.於染色機內同時投入不同顏色的3種染料,分別為酸性染料、陽離子染料及分散性染料,且分散性染料的顏色深度需淺於酸性染料及陽離子染料;c.再添加染色助劑、均染劑及緩染劑,染色助劑係指添加乙酸,比例為1公升的水加入1公克的乙酸,調配至pH值4至pH值5的範圍內,均染劑係指上述尼龍纖維用的均染劑,比例為0.1公斤的布料重加入1公克的均染劑,緩染劑係指添加芒硝,比例為1000公克的水加入1公克的芒硝;d.將針織布投入染色機內浸染,不同原紗編織成的圖案匹配相對應特性的染料,使取出後的成品布圖案呈現預定顏色。A method for coloring a pattern on a fabric, the steps include: a. Using nylon fiber, cationic polyester yarn, and polyester fiber raw yarn to weave a knitted fabric with a pattern; b. Simultaneously putting 3 different colors in a dyeing machine Kinds of dyes, which are acid dyes, cationic dyes and disperse dyes, and the color depth of disperse dyes should be lighter than acid dyes and cationic dyes; c. Adding dyeing aids, leveling agents and retarders, dyeing aids Refers to the addition of acetic acid, 1 liter of water to 1 gram of acetic acid, formulated to the pH range of 4 to pH 5, the leveling agent refers to the above-mentioned leveling agent for nylon fibers, the proportion of 0.1 kg of cloth Add 1 gram of leveling agent again, retarder refers to the addition of thenardite, with a ratio of 1000 grams of water to 1 gram of thenardite; d. Put the knitted fabric in the dyeing machine for dip dyeing, and the pattern woven from different raw yarns matches the corresponding The characteristic dye makes the finished cloth pattern after taking out a predetermined color. 如申請專利範圍第1項所述之織物上圖案顯色之方法,其中上述尼龍纖維吸收酸性染料,上述陽離子聚酯紗吸收陽離子性染料,上述聚酯纖維吸收分散性染料。The method for color development of a pattern on a fabric according to item 1 of the scope of the patent application, wherein the nylon fiber absorbs an acid dye, the cationic polyester yarn absorbs a cationic dye, and the polyester fiber absorbs a disperse dye.
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TWI625441B (en) * 2017-05-19 2018-06-01 萬能學校財團法人萬能科技大學 A dyeing composition for nylon fiber material and using the same method for dyeing process

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