KR20030070640A - Method for maunfacturing of metal pattern plates - Google Patents

Method for maunfacturing of metal pattern plates Download PDF

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Publication number
KR20030070640A
KR20030070640A KR1020020010100A KR20020010100A KR20030070640A KR 20030070640 A KR20030070640 A KR 20030070640A KR 1020020010100 A KR1020020010100 A KR 1020020010100A KR 20020010100 A KR20020010100 A KR 20020010100A KR 20030070640 A KR20030070640 A KR 20030070640A
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metal plate
dry film
film
drying
metal
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KR1020020010100A
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Korean (ko)
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박희순
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박희순
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Publication of KR20030070640A publication Critical patent/KR20030070640A/en

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    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F17/00—Multi-step processes for surface treatment of metallic material involving at least one process provided for in class C23 and at least one process covered by subclass C21D or C22F or class C25
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B44—DECORATIVE ARTS
    • B44C—PRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00—Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/22—Removing surface-material, e.g. by engraving, by etching
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00—Etching metallic material by chemical means
    • C23F1/02—Local etching

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • ing And Chemical Polishing (AREA)

Abstract

PURPOSE: A method for manufacturing metal pattern plate is provided in which patterns such as picture, photograph and character are clearly displayed on the surface of a metal plate, and the patterns are semi-permanently preserved so that the metal pattern plate is widely used as various advertising plates, nameplates or dial plates as well as various pictures or portraits. CONSTITUTION: The method for manufacturing metal pattern plate comprises cleaning process of removing various impurities on the surface of a metal plate; film coating process of coating a dry film on the surface of the impurity removed metal plate; exposure process of partially hardening the surface of the dry film coated metal plate by outputting patterns such as picture, photograph or character correspondingly to film resolution and taking a photograph of the patterns on the dry film coated upper surface of the metal plate using an exposure machine; developing process of coating a developer on the surface of the metal plate so that only the hardened dry film is remained; first drying process of firmly adhering the dry film to the metal plate by drying the dry film remained on the surface of the metal plate at a temperature of 100 to 200 deg.C; first etching process of etching the patterns by inputting the first dried dry film into ferric chloride (FeCl2) solution; coating process of coloring a coat by injecting conductive coat and paint onto the first etched metal plate; second drying process of solidifying the coated part by drying the coated part at a temperature of 100 to 200 deg.C; film removing process of removing the dry film remained on the surface of the metal plate by inputting the second dried metal plate into caustic soda solution; second etching process of secondly etching the metal plate by inputting the dry film removed metal plate into ferric chloride solution; and plating process of plating rigid chromium on the second etched surface of the metal plate.

Description

금속문양판의 제조방법{METHOD FOR MAUNFACTURING OF METAL PATTERN PLATES}METHOD FOR MAUNFACTURING OF METAL PATTERN PLATES

본 발명은 금속문양판의 제조방법에 관한 것으로, 더욱 구체적으로는 그림이나 사진,문자등을 필름해상도에 맞게 필름을 출력하고 이를 포토에칭을 이용하여 금속판표면에 문양을 형성하는 표면처리수단으로 정밀도와 선명도가 크게 향상되어 상품성이 좋아지고 문양이 열이나 온·습도에 강하여 반영구적으로 보존가능하도록 한 것이다.The present invention relates to a method for manufacturing a metal pattern plate, and more specifically, as a surface treatment means for outputting a film according to the film resolution of a picture, photograph, text, etc. and forming a pattern on the surface of the metal plate using photo etching. The sharpness and sharpness are greatly improved, and the merchandise is improved, and the pattern is resistant to heat, temperature, and humidity so that it can be preserved semi-permanently.

종래의 금속문양판은 주로 산화현상에 강한 스테인레스제를 이용한 일반적인 스텐부식으로 처리하고 있는바 이는 정밀도와 선명도가 크게 떨어지기 때문에 그림이나 사진등을 제대로 표현할수 없었을 뿐만 아니라 열이나 온·습도에 취약성을 갖고 있으므로 실외에 사용하는데 어려움이 있었다.Conventional metal gratings are usually treated with a common stainless steel corrosion resistant stainless steel, which is highly resistant to oxidation. It was difficult to use outdoors because it has.

본 발명은 금속판 표면에 표현된 그림이나 사진, 문자등의 각종 문양의 정밀도 및 선명도가 크게 향상되고 열이나 온·습도에 강한 반영구적인 제품으로 다양한 형태의 광고판이나 명판, 시계문자판, 각종사진 및 초상화등으로 활용될수 있도록 한 금속문양판을 제공함에 목적이 있다.The present invention is a semi-permanent product that greatly improves the precision and clarity of various patterns such as pictures, photographs, and characters expressed on the surface of metal plates, and is resistant to heat, temperature, and humidity. Various forms of billboards, name plates, clock faces, various photographs, and portraits The purpose is to provide a metal glyph plate that can be used for such purposes.

상기 목적을 달성하기 위하여 본 발명은 세척공정, 필름코팅공정, 노광공정, 현상공정, 1차건조공정, 염화제이철(FeCl2)을 이용한 1차에칭공정, 전도성도료를 이용한 도장공정, 2차건조공정, 필름제거공정, 2차에칭공정, 경질의 크롬도금공정으로 금속문양판을 제조한다.In order to achieve the above object, the present invention provides a washing process, a film coating process, an exposure process, a developing process, a primary drying process, a primary etching process using ferric chloride (FeCl 2 ), a painting process using a conductive paint, and a secondary drying process. Metal pattern plate is manufactured by process, film removal process, secondary etching process and hard chromium plating process.

이하, 본 발명을 상세히 설명하면 다음과 같다.Hereinafter, the present invention will be described in detail.

도 1은 본 발명에 의한 금속문양판의 제조공정도이다.1 is a manufacturing process of the metal pattern plate according to the present invention.

도 2는 본 발명의 또다른 실시예의 공정도2 is a process diagram of another embodiment of the present invention

도 1은 본 발명에 의한 금속문양판의 제조공정도로서, 금속판 세척공정, 필름코팅공정, 노광공정, 현상공정, 1차건조공정, 1차에칭공정, 도장공정, 2차건조공정, 필름제거공정, 2차에칭공정, 도금공정으로 구성되며, 제조공정별로 상세히 설명하면 다음과 같다.1 is a manufacturing process diagram of a metal pattern plate according to the present invention, a metal plate washing process, film coating process, exposure process, development process, primary drying process, primary etching process, coating process, secondary drying process, film removal process, It consists of a secondary etching process and a plating process, described in detail by manufacturing process as follows.

제1공정 : 금속판 세척공정First step: metal plate cleaning process

소정크기로 절단된 소재(스테인레스, 철판)의 표면에 부착된 이물질이나 먼지, 기름등의 불순물을 탈지제와 브러시를 사용하여 깨끗하게 제거한다.Foreign substances, dust, oil, etc. adhering to the surface of the cut material (stainless steel sheet) cut to a predetermined size are cleanly removed using a degreasing agent and a brush.

제2공정 : 필름코팅공정Second Process: Film Coating Process

불순물이 제거된 금속판의 표면에 드라이필름코팅기로 드라이필름(Dry Film)을 고른 두께로 코팅처리한다.On the surface of the metal plate from which impurities are removed, a dry film is coated with a dry film with an even thickness.

제3공정: 노광공정Third Step: Exposure Process

그림이나 사진, 문자등의 문양을 필름해상도에 맞춰 출력하고 이를 노광기를 이용하여 드라이필름이 코팅된 상면에 촬영하여 투명부에 의해 적외선광을 받은 부분은 경화되고 불투명부에 의해 적외선광을 받지 않은 부분은 경화가 방지되어 노광(露光)이 이루어지도록 한다.Print out pictures, pictures, texts, etc. according to the resolution of the film, and use the exposure machine to photograph the dry film coated on the upper surface. The part is prevented from curing so that exposure is achieved.

제4공정 : 현상공정4th process: Developing process

상기 공정을 거친 금속판표면에 현상액을 도포하여 현상하게 되면 경화된 드라이 필름은 남아 있게 되고, 경화되지 않은 부분의 드라이 필름은 떨어져 제거된다.When the developer is applied to the surface of the metal plate subjected to the above process and developed, the cured dry film remains, and the dry film of the uncured portion is separated and removed.

제5공정 : 1차건조공정5th process: 1st drying process

상기 공정을 거친 금속판표면에 남아 있는 드라이 100∼200℃의 온도하에서 건조하여 견고히 접착시킨다.The above step is dried under a temperature of 100 to 200 ° C. remaining on the surface of the rough metal plate and then firmly bonded.

제6공정 : 1차에칭공정6th process: 1st etching process

상기 공정을 거친 금속판을 염화제이철(FeCl2)용액에 15∼30분정도 투입하여 문양을 부식시킨다.The metal plate subjected to the above process is added to the ferric chloride (FeCl 2 ) solution for about 15 to 30 minutes to corrode the pattern.

제7공정 : 도장공정7th step: Painting process

상기 에칭공정을 거친 금속판을 전도성 도료및 페인트에 투입하여 에칭부위인 문양에 도료를 착색시킨다.The metal plate subjected to the etching process is added to the conductive paint and the paint to color the paint on the pattern of the etching site.

제8공정 : 2차건조공정8th process: 2nd drying process

상기 도장공정을 거친 금속판을 100∼200℃의 온도하에서 건조하여 문양이 착색된 도장부위를 견고히 고착시킨다.The metal plate subjected to the coating process is dried at a temperature of 100 to 200 ° C. to firmly fix the coated part colored with a pattern.

제9공정 : 필름제거공정Step 9: film removal process

상기 건조공정을 거친 금속판을 가성소다용액에 투입하여 금속판 표면에 남아 있는 드라이필름을 제거한다.The dried metal plate is added to a caustic soda solution to remove the dry film remaining on the surface of the metal plate.

제10공정 : 2차에칭공정10th process: 2nd etching process

상기 공정을 거친 금속판을 염화제이철 용액에 5분간 투입하여 금속판표면에 2차부식을 하는 수단으로 도금이 완벽하게 이루어지도록 한다.The metal plate subjected to the above process is added to the ferric chloride solution for 5 minutes so that the plating is completed by means of secondary corrosion on the surface of the metal plate.

제11공정 : 도금공정Step 11: Plating Process

상기 공정을 거친 금속판의 표면에 경질의 크롬도금을 하여 금속판의 경도를 높이고 도장 및 표면처리를 마무리한다.Hard chromium plating is applied to the surface of the metal plate subjected to the above process to increase the hardness of the metal plate and to finish coating and surface treatment.

도 2는 본 발명의 또다른 실시예로서, 상기 도1의 제조공정에서 마지막공정으로 되어 있는 도금공정을 먼저행하도록 되어 있는 것으로 금속판 표면에 쇼트처리하여 광을 미러하게하고 불순물을 제거한 다음 경질의 크롬도금을 하는 도금공정을 거쳐 필름코팅공정, 노광공정, 현상공정, 1차건조공정, 에칭공정, 도장공정, 2차건조공정, 필름제거공정으로 금속문양판을 제조할수 있게 한다.2 is another embodiment of the present invention, in which the plating process, which is the last step in the manufacturing process of FIG. 1, is performed first, the surface of the metal plate is short-circuited to mirror the light and remove impurities. Through metal plating process through chrome plating, metal pattern plate can be manufactured by film coating process, exposure process, developing process, primary drying process, etching process, painting process, secondary drying process, and film removing process.

상기한 제조공정을 거쳐 제작된 금속문양판은 그림이나 사진, 문자등의 문양을 필름해상도에 맞춰 출력하여 염화제이철을 이용한 에칭과 전도성도료를 착색시키는 도장으로 금속판 표면에 문양을 형성하는 표면처리수단으로 문양의 정밀도와 선명도가 우수하고 경질의 크롬도금으로 문양이 열이나 온·습도에 강한 내구성을 갖게 된다.The metal pattern plate produced through the above-mentioned manufacturing process is a surface treatment means for forming a pattern on the surface of the metal plate by printing the pattern such as pictures, photographs, characters, etc. according to the resolution of the film and coloring the conductive paint with etching using ferric chloride. The pattern has excellent precision and clarity, and the hard chromium plating makes the pattern resistant to heat, temperature and humidity.

이와같이된 본 발명의 금속문양판 금속판표면에 그림이나 사진, 문자등을 선명하게 표현할수 있고 그 문양을 반영구적으로 보존할수 있어서 다양한 형태의 광고판이나 명판시계문자판 뿐만 아니라 특히 각종 사진이나 초상화에 광범위하게 사용할수 있고 상품성도 크게 높일수 있는 이점이 있다.The metal pattern plate of the present invention as described above can be clearly expressed on the surface of the picture, photographs, characters, etc., and the pattern can be preserved semi-permanently. There is an advantage that can greatly increase the merchandise.

Claims (2)

금속판표면의 각종 불순물을 제거하는 세척공정과; 상기 불순물이 제거된 금속판 표면에 드라이필름을 코팅처리하는 필름코팅공정과; 그림이나 사진 문자등의 문양을 필름해상도에 맞춰 출력하고 이를 노광기를 이용하여 드라이필름이 코팅된 상면에 촬영하여 부분적으로 경화시키는 노광공정과; 금속판표면에 현상액을 도포하여 경화된 드라이필름만이 남게하는 현상공정과; 금속판표면에 남아 있는 드라이필름을 100∼200℃에서 건조하여 견고히 접착시키는 1차건조공정과; 염화제이철(FeCl2)용액에 투입하여 문양을 부식시키는 1차에칭공정과; 전도성도료및 페인트에 투입하여 도료를 착색시키는 도장공정과; 도장부위를 100∼200℃에서 건조하여 도장부위를 고착시키는 2차건조공정과; 가성소다용액에 투입하여 금속판표면에 남아 있는 드라이 필름을 제거하는 필름제거공정과; 염화제이철용액에 투입하여 2차부식을 하는 2차에칭공정과; 금속판 표면에 경질의 크롬도금을 하는 도금공정으로 금속문양판을 제조하게 됨을 특징으로 하는 금속문양판의 제조방법A washing step of removing various impurities on the surface of the metal plate; A film coating process of coating a dry film on the surface of the metal plate from which the impurities are removed; An exposure step of outputting a pattern such as a picture or a photographic character according to a film resolution and photographing it on an upper surface coated with a dry film using an exposure machine to partially cure the light; A developing step of applying a developing solution to the surface of the metal plate so that only the hardened dry film remains; A first drying process of drying the dry film remaining on the surface of the metal plate at 100 to 200 ° C. and bonding it firmly; A primary etching step of corroding the pattern by adding it to a ferric chloride (FeCl 2 ) solution; A coating process for coloring the paint by adding it to the conductive paint and the paint; A secondary drying step of fixing the coating part by drying the coating part at 100 to 200 ° C; A film removing step of removing the dry film remaining on the metal plate surface by adding to the caustic soda solution; A secondary etching step of performing secondary corrosion by adding to a ferric chloride solution; Method of manufacturing a metal glyph plate characterized in that the metal grating plate is manufactured by a plating process of hard chromium plating on the metal plate surface 금속판표면에 쇼트처리후 경질의 크롬도금을 하는 도금공정과; 상기 불순물이 제거된 금속판 표면에 드라이필름을 코팅처리하는 필름코팅공정과; 그림이나 사진 문자등의 문양을 필름해상도에 맞춰 출력하고 이를 노광기를 이용하여 드라이필름이 코팅된 상면에 촬영하여 부분적으로 경화시키는 노광공정과; 금속판표면에 현상액을 도포하여 경화된 드라이필름만이 남게하는 현상공정과; 금속판표면에 남아 있는 드라이필름을 100∼200℃에서 건조하여 견고히 접착시키는 1차건조공정과; 염화제이철(FeCl2)용액에 투입하여 문양을 부식시키는 에칭공정과; 전도성도료및 페인트에 투입하여 도료를 착색시키는 도장공정과; 도장부위를 100∼200℃에서 건조하여 도장부위를 고착시키는 2차건조공정과; 가성소다용액에 투입하여 금속판표면에 남아 있는 드라이 필름을 제거하는 필름제거공정으로 금속문양판을 제조하게 됨을 특징으로 하는 금속문양판의 제조방법A plating process of hard chromium plating after a short treatment on a metal plate surface; A film coating process of coating a dry film on the surface of the metal plate from which the impurities are removed; An exposure step of outputting a pattern such as a picture or a photographic character according to a film resolution and photographing it on an upper surface coated with a dry film using an exposure machine to partially cure the light; A developing step of applying a developing solution to the surface of the metal plate so that only the hardened dry film remains; A first drying process of drying the dry film remaining on the surface of the metal plate at 100 to 200 ° C. and bonding it firmly; Etching to inject the ferric chloride (FeCl 2 ) solution to corrode the pattern; A coating process for coloring the paint by adding it to the conductive paint and the paint; A secondary drying step of fixing the coating part by drying the coating part at 100 to 200 ° C; Method of manufacturing a metal grating plate, characterized in that to prepare a metal glyph plate by a film removal process to remove the dry film remaining on the metal plate surface by adding to the caustic soda solution
KR1020020010100A 2002-02-26 2002-02-26 Method for maunfacturing of metal pattern plates KR20030070640A (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100524186B1 (en) * 2002-07-24 2005-10-27 주식회사 엠아이테크 Manufacturing method of metal photograph and the photograph made by the method
KR100782595B1 (en) * 2006-11-28 2007-12-17 주식회사 디필텍 Solid pattern formation method for surface of parts
WO2008066259A1 (en) * 2006-11-28 2008-06-05 Dfelltech Co., Ltd Solid pattern formation method for surface of parts
KR100890171B1 (en) * 2008-02-18 2009-03-24 (주) 피앤테크 No-bridge processing method for metal etching using sus mirror plate
KR100965864B1 (en) * 2008-04-15 2010-06-24 주식회사 아이티씨 A process composing a form on the plate
WO2012161430A2 (en) * 2011-05-20 2012-11-29 Kim Il-Weon Method of machining metal plate for manufacturing scaled model, method of manufacturing scaled model, and scaled model
CN112235953A (en) * 2020-10-26 2021-01-15 昆山迪卡特精密电子有限公司 Double-sided etching process for node-free reinforcing plate
KR102603622B1 (en) * 2023-07-17 2023-11-17 주식회사 디클로 Coloring process treatment method according to the shape of the aluminum object

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100524186B1 (en) * 2002-07-24 2005-10-27 주식회사 엠아이테크 Manufacturing method of metal photograph and the photograph made by the method
KR100782595B1 (en) * 2006-11-28 2007-12-17 주식회사 디필텍 Solid pattern formation method for surface of parts
WO2008066259A1 (en) * 2006-11-28 2008-06-05 Dfelltech Co., Ltd Solid pattern formation method for surface of parts
KR100890171B1 (en) * 2008-02-18 2009-03-24 (주) 피앤테크 No-bridge processing method for metal etching using sus mirror plate
KR100965864B1 (en) * 2008-04-15 2010-06-24 주식회사 아이티씨 A process composing a form on the plate
WO2012161430A2 (en) * 2011-05-20 2012-11-29 Kim Il-Weon Method of machining metal plate for manufacturing scaled model, method of manufacturing scaled model, and scaled model
WO2012161430A3 (en) * 2011-05-20 2013-01-17 Kim Il-Weon Method of machining metal plate for manufacturing scaled model, method of manufacturing scaled model, and scaled model
CN103547708A (en) * 2011-05-20 2014-01-29 金一远 Method of machining metal plate for manufacturing scaled model, method of manufacturing scaled model, and scaled model
CN112235953A (en) * 2020-10-26 2021-01-15 昆山迪卡特精密电子有限公司 Double-sided etching process for node-free reinforcing plate
KR102603622B1 (en) * 2023-07-17 2023-11-17 주식회사 디클로 Coloring process treatment method according to the shape of the aluminum object

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