KR20030034390A - Zn electrodeposited steel sheet for good corrosion resistance and hardness - Google Patents
Zn electrodeposited steel sheet for good corrosion resistance and hardness Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/565—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of zinc
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Abstract
Description
본 발명은 내식성 및 표면경도가 우수한 아연 전기도금강판의 제조방법에 관한 것으로, 더욱 상세히는 염화물계 아연도금욕에서 도금층의 내식성 및 표면경도가 우수한 도금욕 및 아연 전기도금강판의 제조방법에 관한 것이다.The present invention relates to a method for producing a zinc electroplated steel sheet having excellent corrosion resistance and surface hardness, and more particularly, to a method for producing a plating bath and a zinc electroplated steel sheet having excellent corrosion resistance and surface hardness in a chloride-based zinc plating bath. .
일반적으로 표면처리 제품중에서 아연 전기도금재는 도금의 용이성, 비용 및 내식성 등의 측면에서 유리한 점이 많아 가전제품, 건설, 자동차용 소재로 널리 사용되고있다. 이러한 강판의 생산성 향상을 위해서는 고 전류밀도 도금이 주로 이루어지며, 도장용으로 사용되는 경우에 도금층의 표면외관이 우수하여야한다.In general, zinc electroplating materials in surface treatment products have many advantages in terms of ease of plating, cost and corrosion resistance, and are widely used as materials for home appliances, construction, and automobiles. In order to improve the productivity of such a steel sheet, high current density plating is mainly performed, and when used for painting, the surface appearance of the plating layer should be excellent.
또한 최종 제품을 위한 심가공이 행하여지는 곳에서 도금층의 박리가 일어나지않고 양호하게 가공이 되어야한다. 아연 전기도금욕으로는 염화물욕, 황산염욕, 시안욕 및 중성염욕 등이 사용되고있으며, 이 중 염화물욕은 전기전도도가 우수하여 고 전류밀도 도금에 적합한 것으로 알려져 있으나, 아연물질 자체 내식성은 희생 방식에 의하여 도금량에 의존되므로 도금량을 일정이상 증가시켜야한다. 따라서 이러한 결과로 도금밀착성이 불안정해져 가공성이 취약해 진다. 또한 도금층의 경도가 낮아서 가공시 눌림자국이 확연이 드러나 선영성이 불량해 진다.In addition, it should be well processed without peeling of the plating layer where the deep processing for the final product is performed. As the zinc electroplating bath, chloride bath, sulfate bath, cyan bath and neutral salt bath are used. Among them, the chloride bath is known to be suitable for high current density plating because of its excellent electrical conductivity. Therefore, the coating amount should be increased by a certain amount because it depends on the coating amount. Therefore, as a result, plating adhesion becomes unstable and workability becomes weak. In addition, due to the low hardness of the plating layer, pressing marks become more pronounced during processing, resulting in poor striation.
또한, 미국특허 4,075,066은 암모니아가 없는 도금욕에서 도금층의 광택과 연성의 및 양호한 도금전류의 분포를 위하여 하나 이상의 폴리옥살알킬레이트 나프톨과 하나이사의 아로매틱카복실산 혹은 염을 첨가하여 도금재의 특성을 개선하였으며, 미국특허 4,146,441은 황산욕에서 도금층의 광택도 개선과 도금전류 밀도의 범위 확대를 위해 포름알데히드의 혼합물을 첨가한 것이며, 염화물욕에서 아민계 폴리머를 첨가하여 광택도를 개선시킨 미국특허 4,049,510등이 제안되었으며, 미국특허 3,855,085는 염화물욕에서 비이온성폴리옥시에틸렌의 (nonionic polyoxyethylene)첨가에 의하여 표면광택을 개선하였으며, 일본특허 소 58-48639에는 염화암모늄, 염화칼륨, 염화나트륨, 염화알미늄, 염화바륨, 염화칼슘, 염화마그네슘 등을 선택적으로 사용하고, 도금조건을 변경하는 방법등이 있으며, 또한 일본특허 소 61-204389에는 아미노산과 글리신, 히드록신프로린 등의 첨가제를 첨가하여 광택을 개선하는 특허 등이 있으나, 이들은 대부분 아연도금층의 표면외관인 광택 개선에 주로 한정된 것이다. 또한 일본특허 평8-225984, 일본특허 특개평6-122992 등의 아연-니켈합금도금의 특허 및 아연-철등의 합금도금은 개발되어 있으나 도금층의 물성 자체를 바꿀 만큼 첨가원소가 다량 들어있는 합금도금으로서 비용이 상승되는 단점이 있다.In addition, U.S. Patent 4,075,066 improves the properties of plating materials by adding at least one polyoxalalkylate naphthol and Hanisa's aromatic carboxylic acid or salt for distribution of gloss, ductility and good plating current of the plating layer in ammonia free plating bath. U.S. Patent 4,146,441 is a mixture of formaldehyde in order to improve the glossiness of the plating layer and expand the plating current density in the sulfuric acid bath, and to improve the glossiness by adding an amine polymer in the chloride bath. The proposed US patent 3,855,085 improves the surface gloss by adding nonionic polyoxyethylene in a chloride bath. Selectively use calcium chloride, magnesium chloride, etc., and change the plating conditions In addition, Japanese Patent No. 61-204389 has a patent for improving the gloss by adding an additive such as amino acid, glycine, and hydroxyproline, but these are mainly limited to improving the gloss, which is the surface appearance of the galvanized layer. . In addition, patents of zinc-nickel alloy plating such as Japanese Patent Application Laid-Open No. Hei 8-225984 and Japanese Patent Laid-Open No. 6-122992 and alloy plating such as zinc-iron have been developed, but alloy plating containing a large amount of additive elements is sufficient to change the physical properties of the plating layer itself. As a result, the cost is increased.
본 발명은 상기의 문제점을 해결하기 위하여 안출된 것으로, 본 발명은 아연전기도금시 도금층의 내식성 및 경도를 향상시킨 것으로 미량의 철 성분과 미량의텅스텐성분을 적절히 조합하여 아연도금을 하는 도금용액과 강판을 제조하는 것으로, 염화물욕을 기본으로하는 아연 도금욕에 철성분과 텅스텐성분이 적정 비율로 구성된 액을 적정량 첨가하여 도금을 행함으로서 효과를 얻을 수 있는 것을 목적으로 한다.The present invention has been made in order to solve the above problems, the present invention is to improve the corrosion resistance and hardness of the coating layer during zinc electroplating to a plating solution for zinc plating by combining a small amount of iron components and a small amount of tungsten components and An object of the present invention is to produce a steel sheet, and to achieve an effect by plating by adding an appropriate amount of a liquid composed of an iron component and a tungsten component in an appropriate ratio to a zinc plating bath based on a chloride bath.
또한, 본 발명은 염화물욕에서 아연전기도금시 도금욕에 철성분과 텅스텐성분을 미소량 첨가하여 도금면에 석출시킴으로서 도금층의 밀착성을 손상시킴이 없이 내식성 및 경도가 우수한 도금층을 얻는 것을 목적으로 한다.In addition, an object of the present invention is to obtain a plating layer having excellent corrosion resistance and hardness without impairing the adhesion of the plating layer by adding a small amount of iron and tungsten components to the plating bath during the zinc electroplating in the chloride bath to precipitate on the plating surface. .
이하 본 발명은 더욱 상세히 설명한다.Hereinafter, the present invention will be described in more detail.
본 발명은 상기 과제를 해결하기 위하여 산성 염화물계 전기아연 도금욕에서 아연전기도금시 염화철과 소디움텅스터네이터로 구성된 두 성분을 철 : 텅스텐 비율을 1:0.05 ~ 1:3으로 하여 물에 녹인 후 합하여 제조된 용액을 상기 도금욕에 2금속성분의 합이 0.01밀리몰 ~0.1몰 첨가하여 도금을 실시하는 내식성 및 표면경도가 우수한 아연 전기도금강판의 제조방법을 제안한다.In order to solve the above problems, the present invention dissolved two components consisting of iron chloride and sodium tungsterator in zinc chloride electroplating bath in an acid chloride-based electro zinc plating bath in an iron: tungsten ratio of 1: 0.05 to 1: 3 and then dissolved in water. It proposes a method for producing a zinc electroplated steel sheet excellent in corrosion resistance and surface hardness to add a solution prepared by combining the addition of 0.01mm ~ 0.1mol of the sum of the two metal components to the plating bath.
또한, 본 발명에서는 산성 염화물계 전기아연 도금욕에 염화철과 소디움텅스터네이터로 구성된 두성분을 철 : 텅스텐 비율을 1:0.05 ~ 1:3으로 하여 물에 녹인 후 합하여 제조된용액을 상기 도금욕에 2금속성분의 합이 0.01밀리몰 ~0.1몰이되도록 더욱 첨가하는 염화물욕 아연전기도금용액을 제안한다.In addition, in the present invention, a solution prepared by dissolving two components composed of iron chloride and sodium tungsterator in an acid chloride type electro zinc plating bath in an iron: tungsten ratio of 1: 0.05 to 1: 3 and then dissolving it in water is added to the plating bath. A zinc electroplating solution of chloride bath is further proposed so that the sum of the two metal components is added in an amount of 0.01 mmol to 0.1 mol.
본 발명에서, 염화철과 소디움텅스터네이터로 구성된 두 성분을 철 : 텅스텐의 비율이 1:0.1 ~ 1:3의 비율로 상온-섭시 60도에서 각각 물에 녹인 후 300초 이상 휘 저어면서 녹인후 합하여 제조한다. 이상과 같이 제조된 용액을 산성 염화물계 전기아연도금욕에 첨가되는 2금속성분의 합이 0.01밀리몰- 0.1몰 첨가하여 도금을 실시할 경우 전술한 바와 같이 내식성 및 표면경도가 우수한 전기아연 도금 제품을 제조 할 수 있다.In the present invention, two components consisting of iron chloride and sodium tungsterator are dissolved in water at room temperature-60 degrees Celsius at a ratio of iron: tungsten in a ratio of 1: 0.1 to 1: 3, and then dissolved by stirring for 300 seconds or more. Prepared in combination. When the solution prepared as described above is added with 0.01 mmol-0.1 mole of the sum of the dimetallic components added to the acidic chloride type electro zinc plating bath, electrolytic zinc plating products having excellent corrosion resistance and surface hardness as described above are obtained. I can manufacture it.
본 발명에서 철과 텅스템의 비율이 1:0.1이하에서는 텅스텐의 함량이 적어서 도금층의 품질을 개성하기 어려우며, 1:3이상에서는 철성분에 의한 텅스텐 유도공석이 일어나기 어려워 더 이상의 텅스텐이 도금층에 석출되지 않는다. 따라서 도금층의 내식성과 경도의 증가가 없으며, 또한 텅스텐의 과다로 인하여 전류효율이 감소된다.In the present invention, when the ratio of iron and tungsten is less than 1: 0.1, the content of tungsten is low, so that it is difficult to individualize the quality of the plating layer. It doesn't work. Therefore, there is no increase in corrosion resistance and hardness of the plating layer, and current efficiency decreases due to excessive tungsten.
첨가량은 두 금속(철 + 텅스텐)의 농도가 0.01밀리몰 이하에서는 첨가원소가 너무 작아서 목적하는 도금층의 특성을 이룰 수 없으며, 0.1몰 이상에서는 도금층의 원소가 아연원소대비 첨가하는 원소의 성분이 증가되어 비용이 증가되며 표면외관이 검어지는 탄도금이 발생된다.If the added amount of the two metals (iron + tungsten) is 0.01 mmol or less, the added element is too small to achieve the desired characteristics of the plated layer. At 0.1 mol or more, the elements of the added layer are increased compared to the zinc element. The cost is increased, and a ballistic plating is generated with a black surface appearance.
이상과 같이 제조된 도금욕은 일반적으로 알려져있는 아연전기도금 조건으로 도금하여 양호한 품질의 도금 강판을 얻을 수 있다. 본 발명의 첨가 원소에 의한 전기도금은 피 도금체의 금속 종류, 형상에 관계없이 산성 염화물을 이용하는 전기아연도금에 적용될 수 있으며 특히 고 전류 밀도 도금이 필요한 강판의 연속 전기아연 도금시 우수한 도금 품질을 용이하게 얻을 수 있는 매우 유효한 수단이 된다.The plating bath manufactured as described above may be plated under generally known zinc electroplating conditions to obtain a plated steel sheet having good quality. The electroplating by the additive element of the present invention can be applied to electrogalvanization using acid chloride regardless of the metal type and shape of the plated body, and especially excellent plating quality during continuous electrogalvanization of steel sheets requiring high current density plating. It is a very effective means to obtain easily.
이하 본 발명의 실시예를 설명한다.Hereinafter, embodiments of the present invention will be described.
(실시예)(Example)
일반 저탄소강판을 소지 금속으로 하여 표 1에 나타낸 도금액 농도 및 도금조건으로 전기도금을 행한 후 도금강판의 내식성 및 경도 측정 결과를 비교하였다. 도금액의 농도 및 도금조건은 Zn:100g/L, Cl:260g/L, 도금부착량:40g/m2, 온도 60oC, pH:4.5, 전류밀도 100A/dm2였다.The electroplating was performed under the plating solution concentration and plating conditions shown in Table 1 using a general low carbon steel sheet as a metal, and then the results of measurement of corrosion resistance and hardness of the coated steel sheet were compared. The concentration and plating conditions of the plating solution were Zn: 100 g / L, Cl: 260 g / L, plating amount: 40 g / m 2 , temperature 60 ° C., pH: 4.5, and current density of 100 A / dm 2 .
도금층의 특성 평가에서 내식성은 일본 지스규격 제트-2371에 의한 염수분무실험으로 72 시간 이전에 붉은 녹이 발생되면 불량으로 판정하였으며, 도금층의 경도는 비커스 경도계를 사용하여 80 이하를 불량 그 이상을 양호로 판정하였다.Corrosion resistance in the evaluation of the characteristics of the plated layer was judged to be poor if red rust occurred before 72 hours by salt spray test by JIS standard jet-2371, and the hardness of the plated layer was 80 or less using Vickers hardness tester. Determined.
표 1의 실시예에서 나타내진 바와 같이 본 발명의 첨가원소 한정 범위 이내에서는(3~10, 15~21)은 양호한 내식성 및 경도를 나타내어 도금 품질이 향상됨을 확인 할 수 있다.As shown in the Examples of Table 1 within the limited range of the additive element of the present invention (3 ~ 10, 15 ~ 21) shows good corrosion resistance and hardness it can be confirmed that the plating quality is improved.
상술한 바와 같이, 본 발명에 의한 도금욕에 의하여 아연 전기도금강판을 제조하는 경우 종래 보다 도금층에 있어서 내식성 및 경도가 우수한 효과를 갖는다.As described above, when the zinc electroplated steel sheet is manufactured by the plating bath according to the present invention, corrosion resistance and hardness in the plating layer are superior to those of the prior art.
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JPS5939515B2 (en) * | 1981-01-07 | 1984-09-25 | 東洋鋼鈑株式会社 | Manufacturing method of bright composite electrogalvanized steel sheet |
JPS6320498A (en) * | 1986-07-14 | 1988-01-28 | Nippon Steel Corp | Metallic powder-containing zn composite electroplated steel sheet |
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