KR20020080643A - Method for producing a fried snack food containing tempeh - Google Patents

Method for producing a fried snack food containing tempeh Download PDF

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Publication number
KR20020080643A
KR20020080643A KR1020010020329A KR20010020329A KR20020080643A KR 20020080643 A KR20020080643 A KR 20020080643A KR 1020010020329 A KR1020010020329 A KR 1020010020329A KR 20010020329 A KR20010020329 A KR 20010020329A KR 20020080643 A KR20020080643 A KR 20020080643A
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South Korea
Prior art keywords
powder
soybeans
dough
fermented
food containing
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KR1020010020329A
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Korean (ko)
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KR100428399B1 (en
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한경희
유정희
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(주)선프라자
한경희
유정희
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/48Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing plants or parts thereof, e.g. fruits, seeds, extracts
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/36Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds
    • A23G3/364Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing microorganisms or enzymes; containing paramedical or dietetical agents, e.g. vitamins
    • A23G3/366Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by the composition containing organic or inorganic compounds containing microorganisms or enzymes; containing paramedical or dietetical agents, e.g. vitamins containing microorganisms, enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G2200/00COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents
    • A23G2200/14COCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF containing organic compounds, e.g. synthetic flavouring agents containing fruits, nuts, e.g. almonds, seeds, plants, plant extracts, essential oils

Abstract

PURPOSE: Provided is a method for manufacturing snack foods by using fermented soy dregs with cereal powders. Therefore, the snack foods contain major nutrients included in soy bean, are removed from beany smell. CONSTITUTION: The method for manufacturing snack foods comprises the steps of: sterilizing soy dregs at 120 deg.C for 20 minutes with high pressure then cooling it at room temperature; culturing a spore solution with the soy dregs at 37 deg.C for 20-24 hours; mixing grain powders, skim milk powders, sea tangle powders and salts to the fermented soy dregs then kneading them; forming the kneading into a plate shape having the depth of 0.5 cm and cutting it into a regular size; drying it at a room temperature of 15 deg. C for 48 hours to its moisture content being 12-13%; deep-frying it at 180-190 deg.C for 15 seconds; coating a fry with a sweetening agent then seasoning it; and packing it.

Description

발효콩비지가 함유된 스낵식품의 제조방법{Method for producing a fried snack food containing tempeh}Method for producing a snack food containing fermented soybeans {Method for producing a fried snack food containing tempeh}

본 발명은 발효콩비지가 함유된 스낵식품의 제조방법에 관한 것으로써, 더욱 상세하게는 두유 및 두부를 만들 때 부산물로 생성되는 콩비지를 발효시켜 다양한 곡물가루를 혼합함으로써, 대두에 포함되어 있는 주요 영양소의 체내 이용도를 높일 수 있어 건강증진 효과가 우수하고, 고유의 콩 냄새를 제거할 수 있는 고단백 스낵식품의 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a snack food containing fermented soybean curd, and more particularly, by mixing soybean milk and tofu produced by-products by fermenting soybeans produced as a by-product, the main nutrients contained in soybeans The present invention relates to a method for producing a high-protein snack food that can increase the availability of the body, which is excellent in health promotion effect, and can remove the inherent soybean odor.

콩비지는 비록 두유 및 두부제조시의 부산물이긴 하나 불용성의 영양기능성을 가진 식량자원으로서의 가치가 높다. 콩비지는 식물성 단백질과 레시틴과 같은 인지질, 올리고당 상태의 복합 탄수화물 및 충분한 칼륨과 섬유질이 함께 들어 있어 성인병을 예방하는 효과가 있고, 영양학적으로도 아주 좋은 잇점이 있는 식품이다.Soybeans, though a by-product of soy milk and tofu production, are valuable as food sources with insoluble nutritional functions. Soybeans contain phospholipids such as vegetable protein and lecithin, complex carbohydrates in the form of oligosaccharides, and sufficient potassium and fiber to prevent adult diseases, and are nutritionally beneficial.

그러나, 근래에는 생활의 풍족함과 더불어 다양한 먹꺼리들로 인하여 콩비지의 소비가 점점 줄어들고, 더구나 콩비지를 이용한 식품개발이 전무한 실정이다. 콩비지는 양질의 단백질과 식이섬유를 함유하고 있으나 일부가 사료로 이용되고 있을 뿐 대부분이 폐기되고 있어 이의 활용 방안이 대두 가공식품산업의 주요 과제로 인식되어져 왔다. 콩비지를 이용하고자 하는 연구들이 시도되어 왔으나 아직까지는 산업적으로 활용되지 않고 있는 실정이다.However, in recent years, consumption of soybeans is gradually reduced due to abundant foods and various foods, and moreover, there is no development of food using soybeans. Soybeans contain high-quality protein and dietary fiber, but some of them are used as feed, and most of them are discarded. Research has been attempted to use soybeans, but it has not been used industrially yet.

식물성식품에 함유되어 있는 단백질과 무기질은 피틴산(phytic acid)과 결합하여 불용성 물질을 형성하므로 체내에서의 이용도가 낮아 식품개발시 이를 보완할 수 있는 방법이 요구되었다.Proteins and minerals contained in plant foods are combined with phytic acid to form insoluble substances, so the method of supplementing them in food development is required because of their low availability in the body.

본 발명은 두유 및 두부를 만들 때 부산물로 생성되는 콩비지를 발효시켜 다양한 곡물가루를 혼합함으로써, 대두에 포함되어 있는 주요 영양소의 체내 이용도를 높일 수 있어 건강증진 효과가 우수하고, 고유의 콩 냄새를 제거할 수 있는 발효콩비지가 함유된 스낵식품의 제조방법을 제공하는데 있다.The present invention ferments soybeans produced as by-products when making soy milk and tofu, and by mixing a variety of grain powder, it is possible to increase the body utilization of the major nutrients contained in soybeans is excellent health promotion effect, unique soybean odor To provide a method for producing a snack food containing fermented soybeans can remove.

도 1은 본 발명에 따른 발효콩비지가 함유된 스낵식품의 제조방법을 나타낸 공정도이다.1 is a process chart showing a method for producing a snack food containing fermented soybeans according to the present invention.

상기와 같은 본 발명의 목적을 달성하기 위해서 본 발명은,In order to achieve the object of the present invention as described above, the present invention,

두유 및 두부를 만들 때 부산물로 생성되는 콩비지를 120℃에서 20분 동안 고압 살균하고, 다시 실온에서 냉각하는 단계;Autoclaving soybean milk and tofu produced by-products when making soy milk and tofu for 20 minutes at 120 ℃, and then cooled at room temperature;

살균 및 냉각이 완료된 콩비지에 포자분산액을 혼합하여 포자분산액의 균사들이 콩비지의 표면을 덮을 때 까지 37℃의 온도에서 20~24시간 배양하는 단계;Mixing the spore dispersion into the soybeans that have been sterilized and cooled and incubated for 20 to 24 hours at a temperature of 37 ° C. until the mycelia of the spore dispersions cover the surface of the soybeans;

포자분산액에 의해서 발효된 콩비지에 곡물분말, 탈지분유, 다시마분 및 소금을 혼합하여 반죽하는 단계;Kneading by mixing the grain powder, skim milk powder, kelp powder and salt to the fermented soybeans by spore dispersion;

반죽을 0.5㎝의 두께를 가지도록 판 형상으로 성형한 후 소정의 크기로 다시 절단하는 단계;Molding the dough into a plate shape to have a thickness of 0.5 cm and then cutting the dough back into a predetermined size;

절단된 반죽을 15℃의 실온에서 수분함량이 12~13%가 되도록 48시간 건조를 시키는 단계;Drying the cut dough at a room temperature of 15 ° C. for 48 hours to obtain a water content of 12 to 13%;

건조가 완료된 상기 반죽을 180~190℃의 기름에 15초 동안 튀기는 단계;Frying the dough is dried in oil of 180 ~ 190 ℃ for 15 seconds;

튀겨진 반죽에 감미료를 도포하며, 감미료의 표면에 다양한 양념을 첨가하는 단계; 및Applying a sweetener to the fried dough, adding various spices to the surface of the sweetener; And

상기 단계에서 과당 및 양념이 첨가된 상기 반죽은 포장하여 출하하는 단계를 포함하는 발효콩비지가 함유된 스낵식품의 제조방법을 제공한다.The dough added with fructose and seasoning in the step provides a method for producing a snack food containing fermented soybeans comprising the step of packaging and shipping.

곡물분말은 α-화 옥수수분, 감자분 또는 쌀가루를, 감미료는 과당 또는 물엿을 사용한다.Grain powder uses α-ized corn flour, potato flour or rice flour, and sweeteners use fructose or starch syrup.

이상에서 설명한 바와 같이, 본 발명에 따르면, 두유 및 두부를 만들 때 부산물로 생성되는 콩비지를 발효시켜 다양한 곡물가루를 혼합함으로써, 대두에 포함되어 있는 주요 영양소의 체내 이용도를 높일 수 있어 건강증진 효과가 우수하고, 고유의 콩 냄새를 제거할 수 있다.As described above, according to the present invention, by making soy milk and tofu fermented soybeans produced as by-products by mixing a variety of grain flour, it is possible to increase the body utilization of the main nutrients contained in soybeans to improve the health effect It is excellent and can remove the inherent odor of beans.

이하, 본 발명에 따른 발효콩비지가 함유된 스낵식품의 제조방법에 대하여 상세하게 설명한다.Hereinafter, a method for preparing a snack food containing fermented bean curd according to the present invention will be described in detail.

도 1은 본 발명에 따른 발효콩비지가 함유된 스낵식품의 제조방법을 나타낸공정도이다.1 is a process chart showing a method for producing a snack food containing fermented soybeans according to the present invention.

도 1을 참조하면, 본 발명에 따른 발효콩비지가 함유된 스낵식품을 제조하기 위한 출발재료로 두유 및 두부를 만들 때 생성되는 콩비지를 준비한다. 이러한 콩비지는 120℃에서 20분 동안 고압 살균하여 실온에서 냉각시킨다(단계 S1). 이와 같이 살균 및 냉각이 완료된 콩비지에 포자분산액을 혼합하여 포자분산액의 균사들이 콩비지의 표면을 덮을 때 까지 37℃의 온도에서 20~24시간 배양한다(단계 S2). 바람직하게는, 포자분산액은 리조푸스 올리고스포루스(Rhizopus oligosporus) 및 뉴로스포라 시토필라(Neurospora sitophila)의 곰팡이 균주를 멸균수에 혼합하여 만들어진다.Referring to Figure 1, soybean milk and tofu prepared when making soy milk and tofu as a starting material for producing a snack food containing fermented soybeans according to the present invention. This bean curd is autoclaved at 120 ° C. for 20 minutes and cooled at room temperature (step S1). In this way, the spore dispersion was mixed with the soybean cured soybean paste and incubated at a temperature of 37 ° C. for 20 to 24 hours until the mycelia of the spore dispersion liquid covered the surface of the bean curd (step S2). Preferably, the spore dispersion is made by mixing fungal strains of Rhizopus oligosporus and Neurospora sitophila in sterile water.

이와 같이 포자분산액에 의해서 발효된 콩비지에는 곡물분말, 탈지분유, 다시마분 및 소금을 혼합하여 반죽하게 된다(단계 S3). 이때, 곡물분말은 발효콩비지에 대해 50%, 탈지분유는 5%, 다시마분은 2%, 마찬가지로, 소금은 2%로 혼합된다. 이때 사용되는 곡물분말은 α-화 옥수수분, 감자분 또는 쌀가루로 이루어진다.The soybeans fermented by the spore dispersion in this way is kneaded by mixing grain powder, skim milk powder, kelp powder and salt (step S3). At this time, the grain powder is 50% to fermented soybeans, skim milk powder 5%, kelp powder 2%, likewise, salt is mixed by 2%. Grain powder used at this time is composed of α-ized corn flour, potato flour or rice flour.

이렇게 반죽이 완료되면 반죽을 0.5㎝의 두께를 가지도록 판(Sheet) 형상으로 성형한 후 소정의 크기로 다시 절단한다(단계 S4). 절단이 완료되면 절단된 반죽을 15℃의 실온에서 수분함량이 12~13%가 되도록 48시간 건조를 시키며(단계 S5), 다시 180~190℃의 기름에 15초 동안 튀기게 된다(단계 S6). 이와 같이 튀겨진 반죽에는 감미료가 도포되며, 감미료의 표면에는 다양한 풍미를 더 하기 위해서 양념이 첨가된다(단계 S7). 감미료는 과당 또는 물엿을 사용하며, 양념은 아몬드 가루, 피자씨즈닝분말, 칠리파우더 및 복합스파이스로 이루어진다. 이와 같이 양념이첨가된 반죽은 알루미늄라미네이트로 이루어진 포장지에 포장되어 출하된다(단계 S8).When the dough is completed in this way, the dough is molded into a sheet (Sheet) shape to have a thickness of 0.5 cm and then cut again to a predetermined size (step S4). When the cutting is completed, the cut dough is dried for 48 hours at a room temperature of 15 ° C. to have a water content of 12 to 13% (step S5), and then fried in oil at 180 ° C. to 190 ° C. for 15 seconds (step S6). . A sweetener is applied to the batter fried in this way, and spices are added to the surface of the sweetener to add various flavors (step S7). Sweeteners use fructose or starch syrup, and the condiments consist of almond flour, pizza seasoning powder, chili powder and complex spice. The dough with the seasoning added in this way is packaged in a wrapping paper made of aluminum laminate and shipped (step S8).

전술한 바와 같이 제조된 스낵은 기존의 영양밀도가 낮은 스낵류에 비하여 고단백 건강식품이다.Snack prepared as described above is a high protein health food as compared to conventional low-dense snacks.

전술한 바와 같이, 본 발명에 따른 발효콩비지가 함유된 스낵식품의 제조방법은 콩비지를 발효시키고, 발효된 콩비지에 다양한 곡물가루를 혼합하며, 혼합된 반죽에 풍미를 줄 수 있는 양념을 첨가함으로써, 콩 냄새를 제거시킬 수 있으며, 자연스럽게 콩비지를 섭취할 수 있어 콩비지의 중요 영양성분의 체내 이용도를 높일 수 있는 잇점이 있다.As described above, the method for producing a snack food containing fermented soybeans according to the present invention by fermenting soybeans, by mixing a variety of grain flour to the fermented soybeans, by adding a spice that can give flavor to the mixed dough, It can remove the smell of soybeans, soybeans can be consumed naturally, there is an advantage to increase the body utilization of the important nutritional components of soybeans.

또한, 본 발명은 부산물인 콩비지로써 고영양스낵 식품을 제조하여 대두가공업체의 큰 과제였던 콩비지의 실용화가 가능하게 되어 관련업계에 부가적인 이익을 가져다 줄 뿐 아니라 업계 활성화에도 큰 도움을 줄 수 있는 잇점이 있다. 그리고 발효 콩비지반죽에 다양한 식재료(곡분, 탈지분유, 수산물 등)를 응용함으로써 가격이 저렴하면서 기존의 영양밀도가 낮은 스낵류가 아닌 건강기능성 간식용의 스낵식품을 개발함으로써 국민 건강증진에 기여할 수 있다.In addition, the present invention is to produce a high-nutrition snack food as a by-product soybeans to enable the practical use of soybeans was a big task of soybean processing companies to bring additional benefits to the relevant industry as well as to help vitalize the industry There is an advantage. In addition, by applying various food ingredients (grain meal, skim milk powder, aquatic products, etc.) to fermented bean curd dough, it is possible to contribute to national health by developing snack foods for health functional snacks, rather than cheap snacks with low nutritional density.

상기에서는 본 발명의 바람직한 실시예를 참조하여 설명하였지만, 해당기술 분야의 숙련된 당업자는 특허청구범위에 기재된 본 발명의 사상 및 영역으로부터 벗어나지 않는 범위내에서 본 발명을 다양하게 수정 및 변경시킬 수 있음을 이해할 수 있을 것이다.Although described above with reference to a preferred embodiment of the present invention, those skilled in the art can be variously modified and changed within the scope of the invention without departing from the spirit and scope of the invention described in the claims You will understand.

Claims (9)

두유 및 두부를 만들 때 부산물로 생성되는 콩비지를 120℃에서 20분 동안 고압 살균하고, 다시 실온에서 냉각하는 단계(S1);Soybean milk and tofu produced by-products soybean curd by soybean paste at 120 ℃ for 20 minutes, and cooling at room temperature (S1); 살균 및 냉각이 완료된 콩비지에 포자분산액을 혼합하여 상기 포자분산액의 균사들이 콩비지의 표면을 덮을 때 까지 37℃의 온도에서 20~24시간 배양하는 단계(S2);Mixing the spores dispersion to the soybeans that have been sterilized and cooled and incubated for 20 to 24 hours at a temperature of 37 ° C. until the mycelia of the spores dispersion cover the surface of the soybeans (S2); 상기 포자분산액에 의해서 발효된 콩비지에 곡물분말, 탈지분유, 다시마분 및 소금을 혼합하여 반죽하는 단계(S3);Kneading by mixing the grain powder, skim milk powder, kelp powder and salt to the soybeans fermented by the spore dispersion (S3); 상기 반죽을 0.5㎝의 두께를 가지도록 판 형상으로 성형한 후 소정의 크기로 다시 절단하는 단계(S4);Molding the dough into a plate shape to have a thickness of 0.5 cm and then cutting the dough back to a predetermined size (S4); 절단된 반죽을 15℃의 실온에서 수분함량이 12~13%가 되도록 48시간 건조를 시키는 단계(S5);Drying the cut dough at a room temperature of 15 ° C. for 48 hours so as to have a water content of 12 to 13% (S5); 건조가 완료된 반죽을 180~190℃의 기름에 15초 동안 튀기는 단계(S6);Frying the dried dough in 180 ~ 190 ℃ oil for 15 seconds (S6); 튀겨진 반죽에 감미료를 도포하며, 상기 감미료의 표면에 다양한 양념을 첨가하는 단계(S7); 및Applying a sweetener to the fried dough, and adding various seasonings to the surface of the sweetener (S7); And 상기 단계(7)에서 상기 과당 및 상기 양념이 첨가된 상기 반죽은 포장하여 출하하는 단계(S8)를 포함하는 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.The method of manufacturing a snack food containing fermented soybeans, characterized in that the step (7) wherein the dough added with the fructose and the seasoning is packaged and shipped (S8). 제 1 항에 있어서, 상기 포자분산액은 리조푸스 올리고스포루스(Rhizopus oligosporus) 및 뉴로스포라 시토필라(Neurospora sitophila)의 곰팡이 균주를 멸균수에 혼합하여 만들어진 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.According to claim 1, wherein the spore dispersion is a snack food containing fermented soybeans, characterized in that the fungal strains of Rhizopus oligosporus (Rhizopus oligosporus) and neurospora sitophila mixed with sterile water Manufacturing method. 제 1 항에 있어서, 상기 곡물분말은 발효된 상기 콩비지에 대해 50%, 상기 탈지분유는 5%, 상기 다시마분은 2%, 상기 소금은 2%가 혼합되는 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.According to claim 1, wherein the grain powder is fermented soybeans, characterized in that the fermented soybeans 50%, the skim milk powder 5%, the kelp powder 2%, the salt is mixed 2% Method of making snack foods. 제 3 항에 있어서, 상기 곡물분말은 α-화 옥수수분인 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.4. The method of claim 3, wherein the grain powder is α-ized corn flour. 제 3 항에 있어서, 상기 곡물분말은 감자분인 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.4. The method of claim 3, wherein the grain powder is potato powder. 제 3 항에 있어서, 상기 곡물분말은 쌀가루인 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.4. The method of claim 3, wherein the grain powder is rice flour. 제 1 항에 있어서, 상기 감미료는 과당인 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.2. The method of claim 1, wherein the sweetener is fructose. 제 1 항에 있어서, 상기 감미료는 물엿인 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.According to claim 1, wherein the sweetener is a method for producing a snack food containing fermented soybeans, characterized in that the syrup. 제 1 항에 있어서, 상기 양념은 아몬드 가루, 피자씨즈닝분말, 칠리파우더 및 복합스파이스로 이루어진 것을 특징으로 하는 발효콩비지가 함유된 스낵식품의 제조방법.The method of claim 1, wherein the seasoning is fermented soybean meal containing snack foods, characterized in that consisting of almond powder, pizza seasoning powder, chili powder and composite spice.
KR10-2001-0020329A 2001-04-17 2001-04-17 Method for producing a fried snack food containing tempeh KR100428399B1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100448841B1 (en) * 2001-05-11 2004-09-16 조정일 Health food using fermented soybean
KR100691786B1 (en) * 2005-02-03 2007-03-12 최익택 Manufacturing method of fermented soybeans-cooky

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR102379463B1 (en) 2021-06-16 2022-03-25 김향숙 method of making soybean snack and soybean snack using the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100448841B1 (en) * 2001-05-11 2004-09-16 조정일 Health food using fermented soybean
KR100691786B1 (en) * 2005-02-03 2007-03-12 최익택 Manufacturing method of fermented soybeans-cooky

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