KR20020052059A - Overheating protection apparatus of the slab edge in reheating furnace - Google Patents
Overheating protection apparatus of the slab edge in reheating furnace Download PDFInfo
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- KR20020052059A KR20020052059A KR1020000081241A KR20000081241A KR20020052059A KR 20020052059 A KR20020052059 A KR 20020052059A KR 1020000081241 A KR1020000081241 A KR 1020000081241A KR 20000081241 A KR20000081241 A KR 20000081241A KR 20020052059 A KR20020052059 A KR 20020052059A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B9/36—Arrangements of heating devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories, or equipment peculiar to furnaces of these types
- F27B2009/305—Particular conformation of the furnace
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Abstract
Description
본 발명은 피가열 소재의 선단부 온도과열 방지장치에 관한 것으로서, 특히축열식 연소시스템이 적용된 가열로 및 각종 공업로등에 있어서 피가열 소재의 선단부(양끝단) 온도과열을 방지하는 장치에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for preventing overheating of the tip end portion of a material to be heated, and more particularly, to an apparatus for preventing overheating of the tip (both ends) of a material to be heated in heating furnaces and various industrial furnaces to which a regenerative combustion system is applied.
도 1은 종래 축열식버너 연소장치를 채용한 가열로의 구성도로서 도 1에 도시한 바와 같이 우측버너(2),(3)가 연소모드이고 좌측버너(8),(9)가 배기모드인 경우를 나타낸 것으로서, 피가열 소재(14)의 우측 선단부는 화염에 가장 근접한 부위에 항상 노출되어 있어서 피가열 소재(14)의 중심부와 온도편차가 심하게 발생하는 문제점이 발생한다.1 is a configuration diagram of a heating furnace employing a conventional regenerative burner combustion apparatus, in which the right burners 2 and 3 are in combustion mode and the left burners 8 and 9 are in exhaust mode as shown in FIG. As the case is shown, the right front end of the material to be heated 14 is always exposed to the portion closest to the flame, causing a problem in that the central portion of the material to be heated 14 and the temperature deviation are severely generated.
또한 일정한 주기(30초∼3분)후 우측버너(2),(3)가 배기모드 상태로 되고, 좌측버너(8),(9)가 연소모드 상태로 절환되어 연소가 이루어 지면 피가열소재(14)의 좌측선단부가 화염에 가장 근접한 위치로 노출되어 피가열소재(14)의 중심부와의 온도편차(50∼100℃)가 발생하는 문제점이 발생한다.When the right burners 2 and 3 are in the exhaust mode after a predetermined period (30 seconds to 3 minutes), the left burners 8 and 9 are switched to the combustion mode and combustion occurs. The left end of (14) is exposed to the position closest to the flame, causing a problem that a temperature deviation (50-100 ° C.) with the center of the material to be heated 14 occurs.
도 5는 종래 가열로에서의 소재의 중앙부와 선단부의 온도편차를 나타낸 것으로서, 최종 가열로에서 추출되는 소재의 온도편차는 대략 50℃의 편차를 나타내고 있음을 알 수 있다. 이와 같이 일정주기(30초∼3분)를 가지고 절환연소를 행하면서 피가열소재(14)의 좌, 우측 선단부의 온도는 중심부의 온도에 비하여 과열되는 현상이 발생하게 됨으로 인하여 가열로(1)에서 고정빔(15)에 의해 지지되어 있다가 이동빔(16)에 의해 추출된 피가열소재(14)는 후 공정인 압연공정에서 제대로 압연이 이루어 지지 않아 소재에 벤딩 현상이 발생하게 됨으로써 제품의 실수율이 떨어지는 심각한 문제점이 야기된다.Figure 5 shows the temperature deviation of the center portion and the tip portion of the raw material in the conventional heating furnace, it can be seen that the temperature deviation of the material extracted from the final heating furnace shows a deviation of approximately 50 ℃. As described above, the temperature of the left and right ends of the material to be heated 14 is overheated as compared with the temperature of the center part while the switching combustion is performed with a predetermined period (30 seconds to 3 minutes). The material to be heated 14, which is supported by the fixed beam 15 and extracted by the moving beam 16, is not rolled properly in a subsequent rolling process so that a bending phenomenon occurs in the material. The serious problem of falling error rate is caused.
본 발명은 상기한 실정을 감안하여 종래 축열식버너 연소장치를 채용한 가열로에서 야기되는 각종 문제점들을 해결하고자 발명한 것으로서, 가열로등에 채용되는 축열식버너 연소장치에 있어서 절환연소시 피가열소재의 선단부가 과열되는 것을 방지하는 가열로내 피가열 소재의 선단부 온도과열 방지장치를 제공함에 그 목적이 있다.The present invention has been invented to solve various problems caused by a heating furnace employing a conventional regenerative burner combustion device in view of the above situation, and the tip portion of the material to be heated when switching combustion in the regenerative burner combustion device used in a heating furnace and the like. It is an object of the present invention to provide a temperature overheating prevention device at a tip of a material to be heated in a furnace to prevent overheating.
도 1은 종래 축열식버너 연소장치를 채용한 가열로의 구성도,1 is a configuration diagram of a heating furnace employing a conventional regenerative burner combustion apparatus,
도 2는 본 발명 가열로내 피가열 소재의 선단부 온도과열 방지장치의 구성도,2 is a configuration diagram of the temperature overheat prevention device at the tip of the material to be heated in the present invention,
도 3은 본 발명에 따른 선단부 온도과열 방지용 다공판의 단면도,3 is a cross-sectional view of the perforated plate for preventing temperature overheating according to the present invention;
도 4는 본 발명의 일실시예를 나타낸 도면,4 is a view showing an embodiment of the present invention,
도 5는 종래 가열로에서의 소재의 온도분포도,5 is a temperature distribution diagram of a raw material in a conventional heating furnace,
도 6은 본 발명의 실시예에 따른 소재온도 분포도이다.6 is a material temperature distribution diagram according to an embodiment of the present invention.
〈도면의 주요부분에 대한 부호의 설명〉<Explanation of symbols for main parts of drawing>
1 : 로 2,3 : 우측버너1: Low 2,3: Right burner
4,5 : 우측연료노즐 6,7 : 우측축열기4,5: Right fuel nozzle 6,7: Right heat accumulator
8,9 : 좌측버너 10,11 : 좌측연료노즐8,9: Left burner 10,11: Left fuel nozzle
12,13 : 좌측축열기 14 : 소재12,13: left heat storage 14: material
15 : 고정빔 16 : 이동빔15: fixed beam 16: moving beam
21 : 송풍기21: blower
22,23,24,25,26,27,43,44,47,48,49,50 : 절환밸브22, 23, 24, 25, 26, 27, 43, 44, 47, 48, 49, 50
28,29,45,46 : 축열기 30,31,41,42 : 버너28,29,45,46: Regenerator 30,31,41,42: Burner
32 : 흡입팬 33 : 로32: suction fan 33: furnace
34 : 소재 35 : 고정빔34 material 35 fixed beam
36 : 이동빔36: moving beam
37, 38, 39, 40 : 선단부 온도과열 방지용 다공판37, 38, 39, 40: perforated plate for preventing tip overheat
60 : 반원통형 판60: semi-cylindrical plate
61 : 오탁입자 낙하용 홈 62 - 연소가스 흡입용 홈61: groove for dropping stain particles 62-groove for suction of combustion gas
상기한 목적을 달성하기 위한 본 발명 가열로내 피가열 소재의 선단부 온도과열 방지장치는 송풍기(21)와 절환밸브(22),(23),(24),(25),(26),(27),(43),(44),(47),(48),(49),(50),축열기(28),(29),(45),(46), 버너(30),(31),(41),(42), 흡입팬(32), 로(33), 고정빔(35) 및 이동빔(36)로 이루어진 가열로에 있어서, 상기 버너(30),(31) 사이 로(33)의 내측벽에 상하로 선단부 온도과열 방지용 다공판(37),(38)을 설치함과 더불어 버너(41),(42) 사이 로(33)의 내측벽에 상하로 선단부 온도과열 방지용 다공판(39),(40)을 설치한 것을 특징으로 한다.In order to achieve the above object, the apparatus for preventing overheating at the tip of the material to be heated in the heating furnace of the present invention includes a blower 21 and a switching valve 22, 23, 24, 25, 26, 26 27, 43, 44, 47, 48, 49, 50, regenerators 28, 29, 45, 46, burner 30, In the heating furnace consisting of (31), (41), (42), suction fan (32), furnace (33), fixed beam (35) and moving beam (36), the burners (30), (31). The upper and lower ends of the perforated plates 37 and 38 for preventing overheating are installed on the inner wall of the furnace 33, and the tip temperature is raised and lowered on the inner wall of the furnace 33 between the burners 41 and 42. It is characterized in that the overheat prevention porous plates 39 and 40 are provided.
상기 선단부 온도과열 방지용 다공판(37),(38),(39),(40) 각각은 반원통형 판(60)으로서 오탁입자 낙하용 홈(61)과 연소가스 흡입용 홈(62)이 형성되어 있다.The perforated plates 37, 38, 39, and 40 for preventing the end of temperature overheating are semi-cylindrical plates 60, each of which has a groove 61 for contaminating particles and a groove 62 for intake of combustion gas. It is.
이하, 첨부 도면을 참조하여 본 발명 가열로내 피가열 소재의 선단부 온도과열 방지장치의 작용을 상세하게 설명한다.Hereinafter, with reference to the accompanying drawings will be described in detail the operation of the temperature overheat prevention device of the tip portion of the material to be heated in the present invention.
도 2는 본 발명 가열로내 피가열 소재의 선단부 온도과열 방지장치의 구성도, 도 3은 본 발명에 따른 선단부 온도과열 방지용 다공판의 단면도, 도 4는 본 발명의 일실시예를 나타낸 도면으로서, 버너(30),(31)의 연소모드시 송풍팬(21)에 의해서 공급되는 상온의 연소용 공기는 연소용 공기 절환밸브(23),(23)의 오픈에 의하여 축열기(28),(29)를 통과하여 버너(30),(31)로 공급되는 고온의 연소용 공기(800℃이상)는 연료 절환밸브(24),(25)의 오픈에 의해 공급되어 연료노즐을 통하여 분사되는 연료와의 혼합되어 연소가 이루어 지게 된다.2 is a configuration diagram of a tip end temperature overheating prevention device of a material to be heated in a heating furnace of the present invention, FIG. 3 is a cross-sectional view of a porous plate for preventing tip end temperature overheating according to the present invention, and FIG. 4 is a view showing an embodiment of the present invention. , The combustion air at room temperature supplied by the blower fan 21 in the combustion mode of the burners 30 and 31 is stored in the regenerator 28 by opening the combustion air switching valves 23 and 23. The high temperature combustion air (800 ° C. or more) supplied to the burners 30 and 31 through the 29 is supplied by opening the fuel switching valves 24 and 25 and injected through the fuel nozzle. Combustion with the fuel is achieved.
로(33) 내의 연소가스는 고정빔(35)과 이동빔(36) 상부에 놓여 있는 피가열 소재(34)를 가열하고 이때 흡입팬(32)에 의하여 배기모드인 버너(41),(42)로 빠져 나와 축열기(45),(46)을 지나면서 방열되어 저온(200℃이하)의 상태로 된후 연소 배가스 절환밸브(47),(48)를 지나 흡입팬(32)을 통해 대기로 배기된다.The combustion gas in the furnace 33 heats the material to be heated 34 which is placed on the fixed beam 35 and the moving beam 36 and burners 41 and 42 which are in the exhaust mode by the suction fan 32. After passing through the heat accumulators (45) and (46), the heat dissipates to the state of low temperature (200 ° C or less), and then passes through the combustion exhaust gas switching valves (47) and (48) to the atmosphere through the suction fan (32). Exhausted.
이때 피가열 소재(34)의 우측 선단부의 과열을 방지하기 위하여 버너(30), (31)의 사이에 우측버너(30),(31)와 피가열소재(34) 사이의 거리만큼에 해당하는 길이의 과열방지용 다공판(37),(38)을 상하로 설치함으로서 우측버너(30),(31)에서 발생하는 고온의 화염영역 및 연소가스가 직접 피가열 소재(34)의 우측 선단부에 닿지 않게 되어 피가열소재(34) 우측선단의 상하부가 과열되는 것을 방지할 수 있는 효과를 가져오게 된다.At this time, in order to prevent overheating of the right front end portion of the material to be heated 34 corresponding to the distance between the burners 30 and 31 between the right burners 30 and 31 and the material to be heated 34. By installing the perforated plates 37 and 38 having a length of overheat prevention up and down, the hot flame region and combustion gas generated from the right burners 30 and 31 do not directly touch the right end of the material to be heated 34. The upper and lower portions of the right end of the material to be heated 34 have an effect of preventing overheating.
또한 피가열 소재(34)의 좌측 선단부의 과열을 방지하기 위하여 버너(41), (42)의 사이에 죄측버너(41),(42)와 피가열소재(34) 사이의 거리만큼에 해당하는 길이의 과열방지용 다공판(39),(40)을 상하로 설치함으로서 좌측버너(41),(42)에서 발생하는 고온의 화염영역 및 연소가스가 직접 피가열 소재(34)의 좌측 선단부에 닿지 않게 되어 피가열소재(34) 좌측선단의 상하부가 과열되는 것을 방지할 수 있는 효과를 가져오게 된다.In addition, in order to prevent overheating of the left end portion of the material to be heated 34 corresponding to the distance between the burner 41, 42 between the burner 41, 42 and the material to be heated 34. By installing the perforated plates 39 and 40 having a length of overheat prevention up and down, the hot flame region and combustion gas generated from the left burners 41 and 42 do not directly touch the left end of the material to be heated 34. The upper and lower portions of the left end of the material to be heated 34 have an effect of preventing overheating.
그리고 축열식 연소의 특징은 고속분사이기 때문에 과열방지판(37),(38), (39),(40)의 상세도인 도 3에 나타낸 바와 같이 연소가스 흡입용 홈(62)을 통하여 로(33) 내 연소가스가 연소영역으로 흡입되어 산소농도의 저하로 최대 화염온도의 저하 억제 및 질소산화물의 생성 억제 효과를 얻을 수 있다.And the characteristic of the regenerative combustion is the high speed part, so as shown in FIG. 3, which is a detailed view of the overheat preventing plates 37, 38, 39, and 40, the furnace (62) through the combustion gas suction groove (62). 33) Combustion gas inside is sucked into the combustion zone, and the oxygen concentration decreases, so that the maximum flame temperature can be suppressed and the nitrogen oxide can be suppressed.
또 도 3의 오탁입자 낙하용 홈(61)에 의해 과열방지판에 쌓이는 오탁입자의 퇴적물들이 자유낙하할 수 있도록 과열방지판은 반원형의 단면적의 형상을 갖는 반원통형판(60)이며, 과열방지판은 고온의 최대 로온 1,300℃에 견딜 수 있는 알루미나로 제작하게 된다.In addition, the overheat prevention plate is a semi-cylindrical plate 60 having a semi-circular cross-sectional shape so that deposits of the contaminated particles accumulated on the overheat prevention plate by the contaminated particle drop groove 61 of FIG. 3 can freely fall. The plate is made of alumina capable of withstanding high temperatures up to 1,300 ° C.
도 6은 본 발명의 실시예에 따른 소재온도 분포도로서, 예열대(13M),가열대(11M) 및 균열대(9M)의 세개의 대로 이루어진 가열로에 로온이 각각 1050℃, 1100℃, 1080℃인 경우 내열데이타 측정시스템을 피가열소재(250mmH×2000mmW×4000mmL)에 장착하여 재로시간 약 248분간의 저온조업을 실시하였을 때의 중앙부와 선단부의 온도이력을 나타낸 것이다.6 is a temperature distribution diagram of a material according to an embodiment of the present invention, in which a furnace is 1050 ° C., 1100 ° C., and 1080 ° C. in a furnace consisting of three preheating zones 13M, a heating zone 11M, and a crack zone 9M, respectively. In this case, the heat-resistant data measuring system is mounted on the material to be heated (250mmH × 2000mmW × 4000mmL) and shows the temperature history of the center and tip when low temperature operation is performed for about 248 minutes.
도 6으로부터 최종 가열로에서 소재 추출시 피가열소재의 중앙부와 선단부의 온도편차가 10℃이내로 균일하게 되었음을 알 수 있다.It can be seen from FIG. 6 that the temperature deviation of the center portion and the tip portion of the material to be heated is uniform within 10 ° C. during material extraction in the final heating furnace.
상기한 바와 같이 작용하는 본 발명은 가열로에 채용된 축열연소장치에 있어소 피가열소재 가열시 발생하는 피가열소재의 선단부 과열을 방지할 수 있을 뿐만 아니라 소재의 균일가열 효과에 의해 제품의 실수율을 높일 수 있는 장점이 있다.The present invention that acts as described above can prevent overheating of the tip end portion of the heated material generated during heating of the material to be heated in the regenerative combustion device employed in the heating furnace, as well as the error rate of the product due to the uniform heating effect of the material. There is an advantage to increase.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108072274A (en) * | 2016-11-09 | 2018-05-25 | 湖北鑫固久技术装备有限公司 | A kind of high-efficiency heat-accumulating tubular heater system |
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2000
- 2000-12-23 KR KR1020000081241A patent/KR100361739B1/en not_active IP Right Cessation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108072274A (en) * | 2016-11-09 | 2018-05-25 | 湖北鑫固久技术装备有限公司 | A kind of high-efficiency heat-accumulating tubular heater system |
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