KR20020002031A - board for wood carpet and method for manufacturing the same - Google Patents

Abstract

PURPOSE: Provided is a wood board for a wooden mat having a high surface strength, which is made of cheap pine trees or larch, thereby causing reduction of the manufacturing cost. CONSTITUTION: The wood board is produced by preparing a rectangular wood board(201) having a certain thickness, length and width; spraying abrasive sands under a high pressure so that soft portions are ground and hard portions of annual rings remain to form elongated grooves(202) parallel to the annual rings; filling the grooves with stone powders capable of emitting far infrared rays of benefit to human bodies to form a first coating layer(203); grinding the surface of the wood board for leveling; and forming a second UV coating layer(204). The stone powders which emit far infrared rays are selected from jade, elvan and germanium powders.

Description

Board for wood carpet and method for manufacturing the same

The present invention relates to a wooden mat made by arranging a plurality of wooden boards in the shape of a rectangular plate, and more specifically, pine or larch, which can be easily purchased in Korea for the material of each wooden board constituting the wooden mat. The present invention relates to a wooden mat for wood mats and a method of manufacturing the same, in which the surface strength is very strong and each wood plate also has additional functions beneficial to the human body.

In general, a wooden mat is a certain thickness (usually about 3mm) and length (usually about 30cm) and width (typically 2.5cm) on a sheet of synthetic resin material 1 having a rectangular shape as shown in Figs. And a plurality of wood panels 2 are mosaic-bonded to form a wide rectangular panel, and the four sides of the rectangular panels are protected by a fibrous border finish 3 having tough physical properties. The edge finishing material is sewn on the wood plate 2 as a fiber yarn 4 having tough physical properties.

The wood plate (2), which is a component of the above-mentioned wood mat, generally uses wood, oak, and chestnut, etc., which are strong in all parts, including rings (2a), which is the upper surface of the wood mat. In order to prevent the wooden board (2) from being damaged even if the external force is strongly applied to it, the wood or larch of cheap materials, which can be easily purchased in Korea, is made of wood of the remaining parts except ring (2a). Since the strength is much weaker than the ring, the maple tree, oak and chestnut, etc. are imported and used in foreign countries as their use is inappropriate.

Conventional wood plate material, which is a component of such a mat, has a rectangular plate-like plate body 21 having a strong strength of all parts including tree rings 2a, such as oak, maple, and chestnut, and the upper portion of the plate body. The surface is coated with a UV coating material to form a coating layer 22 to protect the surface.

The conventional wood plate material having the above-described structure comprises the steps of obtaining a rectangular plate-like body 21 by cutting the primary processed wood of a material having strong strength in all parts including the ring 2a to an appropriate thickness, length and width; A smooth grinding process of the upper surface of the plate body and a step of forming the coating layer 22 by applying a UV coating material to the grinding surface, which is the upper surface of the plate body 21, are sequentially performed. Are manufactured.

Therefore, it can be understood that the wood of all parts including ring 2a should have a prerequisite with primary processed wood such as maple or oak and chestnut, which are strong materials.

The primary processed wood is cut to a suitable thickness, length and width of a size that can be used as a wood board by using a wood cutter to obtain a plate body 21 on a rectangular plate, and then the upper surface of the board body is ground using a grinding machine. Grinding is smooth as sandpaper.

Thereafter, the grinding surface is cleanly cleaned, and then a UV coating material is applied to the grinding surface, which is the upper surface of the plate body 21, using a UV coating machine, followed by a drying process, thereby forming a coating layer 22 on the upper surface of the plate body. The conventional wood board to be used for the wooden mat is completed.

When manufacturing the coating layer 22 on the grinding surface of the smooth surface of the upper surface of the plate body 21 of the rectangular plate in the manufacturing process of the conventional wood plate and smoothly processed one It can be understood that each of the wooden boards can be carried out independently, or can be carried out simultaneously by attaching several wooden boards in a horizontal state.

However, when manufacturing a wooden plate by the conventional method as described above, the maple body, oak and chestnut trees, etc., because the plate body should be made of a strong material of maple, oak and chestnut, etc. Since it is impossible to mass produce in Korea and relies on imports, the price is also very expensive, which leads to an increase in the manufacturing cost of wooden mats, thereby increasing the economic burden on consumers. .

In addition, maple wood, oak and chestnut, etc. are expressed in the exterior of only the wood ring texture of the material used itself, so the external aesthetics are not added artificially. There was a problem of poor commerciality.

And the wooden mat made by using the wood plate manufactured by the conventional method performs only the basic support plate function that the user can sit at the time of use while the wood plate forms a rectangular panel, so that other functions, that is to improve the health of the user As it is not able to perform additional functions such as the product, it does not fundamentally satisfy the user's desire to purchase a product, and in some products, jade powder or ganban stone powder, etc., in order to have a health promoting function It is also used to add but this does not give a visible effect that can be seen directly to the user's eyes, there was a problem that the reliability of the product is not secured.

The present invention has been made in order to solve the above-described problems, and by using a material such as pine or larch, which can be easily purchased in Korea and very affordable, it is possible to obtain a wooden board of a very strong surface strength state The purpose is to reduce the manufacturing cost of wooden mats, thereby reducing the economic burden on consumers.

In addition, the surface pattern is uniquely created to the outside, so that it can be aesthetically pleasing, satisfying the visible purchase desire of consumers who want to purchase the product, and contributing to the promotion of sales of the product. In the case of making a mat, there is another purpose to perform health promotion and adult disease prevention functions, which are additional functions beneficial to the human body in addition to the basic functions in the process of use.

1 is a plan view showing a wooden mat for reference

Figure 2 is a longitudinal cross-sectional view showing the main portion of the wooden mat

3 is a flow chart sequentially showing a process of manufacturing a wood sheet for wood mat by a conventional method

Figure 4 is a perspective view showing a cut part of the wood plate for wood mat manufactured by a conventional method

Figure 5 is a longitudinal sectional view showing a wood plate for wooden mat manufactured by a conventional method

Figure 6 is a flow chart showing in sequence the process of manufacturing a wood sheet for wood mat by the method of the present invention

Figure 7 is a perspective view showing a part of the wood plate for wood mat produced by the method of the present invention

Figure 8 is a longitudinal cross-sectional view showing a wood plate for the mat mat produced by the method of the present invention

Explanation of symbols for the main parts of the drawings

2. Wood planks 2a. annual zone

201.Plate body 202.Indentation groove

203. Primary coating layer 204. Secondary coating layer

According to the embodiment of the present invention for achieving the above object, a wood plate body of a rectangular plate made of a material having a weaker strength than that of the rings, and the remaining portion except the ring of the upper surface of the plate body UV coating is formed of a plurality of concave grooves formed in the longitudinal direction by removing the concave depth and formed in a state filled in the concave grooves so that the upper end is parallel to each ring surface, and emits far-infrared rays beneficial to the human body. It consists of a primary coating layer in a mixed state of the material, and a second coating layer formed by applying a UV coating material to protect the upper surface of the plate body on the upper surface of the plate body including each of the ring and each primary coating layer The wooden board for the wooden mat is provided.

In addition, according to another aspect of the present invention, the wood of the remaining portion except the ring to cut the primary processed wood of a material having a weaker strength than the ring to the appropriate thickness, length and width to obtain a rectangular plate body body, and Forming a plurality of concave grooves in the longitudinal direction by spraying fine abrasive sand on the upper surface of the plate body to remove concave portions other than rings at an appropriate depth; and providing far-infrared rays beneficial to the human body in the concave grooves. Forming a primary coating layer by injecting a UV coating material in a state in which divergent stone powder is mixed so that the top is substantially parallel to each ring surface, and after the primary coating layer is dried, each ring surface and each primary coating layer surface Grinding process at the same time (grinding) smoothly, and the UV coating on the grinding surface of each of the ring surface and the primary coating layer surface It is a step of applying and forming the secondary coating layer is provided a method for producing a wooden plate material for a wooden mat to be performed sequentially.

Hereinafter, the present invention will be described in detail with reference to Examples.

6 is a flowchart showing a process of manufacturing a wood mat for wood mat according to the method of the present invention, and FIG. 7 is a perspective view showing a part of the wood mat for wood mat manufactured by the present invention. 8 is a longitudinal sectional view showing a wood sheet for wood mat produced by the method of the present invention.

The wood plate for the present invention is a rectangular plate-like plate body 201, the strength of the remaining portion of the wood except for the ring (2a), such as pine or larch, compared to the ring, the upper surface of the plate body The remaining portion except the ring 2a is concavely removed to an appropriate depth to form a plurality of recessed grooves 202 in the longitudinal direction, and each recessed groove 202 has a human body so that an upper end thereof is parallel to the surface of each ring 2a. The UV coating material in the state of mixing the fine powder that emits far-infrared rays is filled to form a primary coating layer 203, and the plate including both the rings 2a and each primary coating layer 203 The upper surface of the body 201 is a structure in which a UV coating material is applied to protect the upper surface of the plate body to form a secondary coating layer 204.

The stone powder which is mixed with the UV coating material forming the primary coating layer 203 and emits far-infrared rays beneficial to the human body is preferably one of jade, elvan, and germanium. It is easy to purchase and has any color of its own, which is advantageous from various aspects when using it.

The wood plate for the present invention of the wooden mat of the above-described structure, the plate of the rectangular plate by cutting the primary processed wood of the material whose strength is weaker than the rings of the ring 2 to the appropriate thickness, length and width compared to the ring Obtaining the main body 201, and a plurality of concave grooves 202 in the longitudinal direction by spraying fine abrasive sand on the upper surface of the plate body to remove the remaining portion except the ring 2a to an appropriate depth And forming a primary coating layer 203 so that the upper end is substantially parallel to each ring (2a) surface by injecting a UV coating material mixed with stone powder that emits far infrared rays beneficial to the human body into each recess. And, after the primary coating layer is dried, smoothly grinding each of the rings (2a) and each of the primary coating layers (203) at the same time. By applying a UV coating material is to form a second coating layer 204 is manufactured is performed in order to - surface grinding surface coating layer (203).

Hereinafter, the manufacturing process of the wooden mat according to the embodiment of the present invention will be described in detail with reference to FIG. 6.

First, in order to manufacture the wood plate for the present invention, it is possible that the wood of the remaining parts except for the ring (2a) should be provided with a primary processed wood such as pine or larch, which is a material having a weaker strength than the ring.

The primary processed wood is cut into a suitable thickness, length and width of a size that can be used as a wood board using a wood cutter to obtain a plate body 201 in the shape of a rectangular plate, which is then polished by sandblasting to the upper surface of the board body. When the high-pressure jet of the fine particles of sand for a predetermined time, the high-pressure jetted sand hits the upper surface of the plate body 201 at a certain pressure, where the ring 2a is another part (between the ring and the ring) As the strength of the wood is stronger than that of the tree, the area between the rings and the rings is weaker than that of the rings (2a). A plurality of recessed grooves 202 are formed in the longitudinal direction while being removed to a depth.

Thereafter, after injecting a UV coating material mixed with fine powder that emits far-infrared rays beneficial to the human body into each indentation groove 202 to be substantially parallel to each ring (2a) surface, and then undergoes a drying process, 1 in each indentation groove 202. The primary coating layer 203 is formed, and the primary coating layer has a very strong strength due to the nature of the injected UV coating material, and as a result, the surface strength, which is the upper surface of the wood plate, is ring 2a and the primary coating layer 203. It is understandable that it becomes very strong by).

In such a state, when each ring 2a, which is the upper surface of the plate body 201, and each primary coating layer 203 surface are smoothly ground as a sandpaper by using a grinding machine, the ring and the surface of each ring 2a The surface of the primary coating layer 203 becomes more parallel, and the surface of the primary coating layer at this time is a fine powder that is mixed with the UV coating material in the smooth grinding process appears to the outside.

Then clean the grinding surface, which is the upper surface of the plate body 201, and then apply a UV coating material on each of the grinding surface (2a) and the primary coating layer 203 surface using a UV coating machine and drying process After passing through the secondary coating layer 204 is formed on the upper surface of the plate body 201, the wooden plate of the present invention to be used in a wooden mat in a state in which the upper surface is protected, and the manufacturing is completed. Invention wood plate is a natural pattern (pattern that the material itself has) and artificial pattern (appearing on the upper surface of the plate body 201 as the secondary coating layer 204 is transparent in view of the characteristics of the UV coating material when viewed from the outside) The pattern artificially formed by the primary coating layer) is seen as it is in harmony.

On the other hand, the stone powder mixed in the UV coating material forming the primary coating layer 203 in the present invention described above is any one of octane, ganban stone powder, germanium stone powder, so that each of the stone powder is a material that emits far infrared rays beneficial to the human body. Considering that, when making a wooden mat using the present invention wood plate manufactured by the following process, it can be understood that the user's health is improved and adult diseases are prevented as far infrared rays are emitted during the use process. Since the color of the primary coating layer 203 shown through the secondary coating layer 204 has a unique turquoise light blue color, the consumer purchases a product made of a wooden mat using the wood board of the present invention or the user Visually and clearly, the jade contains beneficial nutrients to the human body. You can get it.

In the manufacturing process of the wood plate of the present invention described above, a plurality of concave grooves 202 in the longitudinal direction while removing the remaining portion of the upper surface of the rectangular plate-shaped plate body 201 except the ring 2a to an appropriate depth concave. It can be understood that when the process of forming and all subsequent processes may be carried out independently on a single wooden board, or may be carried out simultaneously by attaching several wooden boards in a horizontal state.

Therefore, in the case of manufacturing a wooden board by the production method of the present invention, the strength of the upper surface of the surface as a whole, even if the plate body using the pine wood or larch of the material other than the ring wood strength is weaker than the ring As it is very strong when using maple, oak, and chestnut, which is used in the pine, larch, etc. can be mass produced in Korea, and the price is also very low, so it can lower the manufacturing cost of the mat. The effect is to reduce the economic burden on the consumer.

In addition, the artificial tree pattern of the material itself, such as pine or larch, is combined with a separate artificial pattern shape is expressed on the outside, so it gives a very luxurious aesthetic when viewed from the outside made a wooden mat using the wood plate of the present invention In this case, there is also an effect that the marketability of the wooden mat.

And the wooden mat made by using the wood plate of the present invention in the process of use, while in addition to the basic support plate function that the user can sit, the far infrared rays are emitted by the stone powder mixed with the UV coating material forming the primary coating layer, the health of the human body In addition to the promotion of additional functions for the prevention of various adult diseases as well as the effect of satisfying the desire to purchase products by the user, in particular, the stone powder that indirectly provides consumers and users with very beneficial effects to the human body It can be confirmed directly by the fact that there is an effect that ensures the reliability of the product.

Claims (4)

A rectangular plate body made of a material having a weaker strength than that of the rings, A plurality of concave grooves formed in the longitudinal direction by removing the remaining portion except the ring from the upper surface of the plate body in a concave manner at an appropriate depth; The primary coating layer is formed in a state filled with each of the recess groove so that the upper end is parallel to each ring surface, and the stone powder to emit far infrared rays beneficial to the human body mixed with the UV coating material, Wood plate for wood mat, characterized in that consisting of a secondary coating layer formed by applying a UV coating material to protect the upper surface of the plate body on the upper surface of the plate body including both the ring and each primary coating layer . The method of claim 1, The stone powder which is mixed with the UV coating material forming the primary coating layer and emits far infrared rays beneficial to the human body is any one of jade, elvan, and germanium stone. A step of obtaining a rectangular plate body by cutting the primary processed wood of a material having a weaker strength than that of the rings in an appropriate thickness, length, and width, except for rings; Forming a plurality of concave grooves in the longitudinal direction by spraying fine abrasive sand on the upper surface of the plate body to remove concave portions other than rings at an appropriate depth; Injecting a UV coating material in a state in which stone powder for emitting far-infrared rays beneficial to the human body is mixed into the indentation grooves to form a primary coating layer so that the top is substantially parallel to each ring surface; After the primary coating layer is dried, smoothly grinding the respective ring surfaces and each primary coating layer surface at the same time; The method of manufacturing a wood mat for wood mat, characterized in that the step of forming a secondary coating layer by applying a UV coating material on each of the ring surface and the grinding surface of the primary coating layer surface. The method of claim 3, wherein A method for producing a wood sheet for wood mat, characterized in that any one of jade powder, banban powder, and germanium stone powder is mixed with the UV coating material forming the primary coating layer to emit far infrared rays beneficial to the human body.