KR20010095767A - Jiggle valve of thermostat - Google Patents
Jiggle valve of thermostat Download PDFInfo
- Publication number
- KR20010095767A KR20010095767A KR1020000019112A KR20000019112A KR20010095767A KR 20010095767 A KR20010095767 A KR 20010095767A KR 1020000019112 A KR1020000019112 A KR 1020000019112A KR 20000019112 A KR20000019112 A KR 20000019112A KR 20010095767 A KR20010095767 A KR 20010095767A
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- South Korea
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- cooling water
- valve
- thermostat
- jiggle
- sub
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K7/00—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves
- F16K7/12—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm
- F16K7/14—Diaphragm valves or cut-off apparatus, e.g. with a member deformed, but not moved bodily, to close the passage ; Pinch valves with flat, dished, or bowl-shaped diaphragm arranged to be deformed against a flat seat
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0236—Diaphragm cut-off apparatus
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0254—Construction of housing; Use of materials therefor of lift valves with conical shaped valve members
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Temperature-Responsive Valves (AREA)
Abstract
Description
본 발명은 자동차 엔진의 냉각수를 라디에이터로 공급하는 서모스탯의 몸체 일부에 형성되어 냉각수로 내에 들어 있는 공기를 빼주거나, 엔진의 웜업시에 냉각수를 단속해주는 지글밸브에 관한 것이다.The present invention relates to a jiggle valve which is formed on a part of the body of the thermostat for supplying the coolant of the automobile engine to the radiator to remove the air contained in the coolant passage or to control the coolant when the engine is warmed up.
일반적으로 자동차에는 엔진을 냉각하여 과열을 방지하며 냉각수를 적온으로 유지하는 장치인 수냉식 냉각장치가 구비되어 있다.In general, a vehicle is equipped with a water-cooled cooling device that is a device for cooling the engine to prevent overheating and to maintain the coolant at an appropriate temperature.
수냉식 냉각장치는 엔진의 열에 의해 뜨거워진 냉각수를 라디에이터로 끌여들여 방열하고, 방열된 냉각수는 워터펌프에 의해 다시 실린더블록 및 실린더헤드의 워터재킷으로 보내져 엔진을 냉각하는 과정을 반복하게 된다.The water-cooled cooling device draws heat radiated by the engine heat into the radiator to radiate heat, and the radiated coolant is sent back to the water jacket of the cylinder block and the cylinder head by the water pump to cool the engine.
이러한 과정에서 라디에이터에 보내지는 냉각수는 서모스탯을 통과하게 되는데, 상기한 서모스탯은 수온에 따라 자동적으로 작동하는 밸브로서 도 5와 같이 라디에이터의 냉각수로(30)에 설치된다.In this process, the cooling water sent to the radiator passes through the thermostat. The thermostat is installed in the cooling water path 30 of the radiator as a valve that operates automatically according to the water temperature.
그리고 서모스탯(10)과 일체로 형성된 밸브체(13)에는 냉각수로(30) 내에 들어 있는 공기를 빼주거나, 엔진의 웜업시간이 길어지는 것을 방지하는 역활을 하는 지글밸브(2)가 설치되어 있다.And the valve body 13 formed integrally with the thermostat 10 is provided with a jiggle valve (2) which serves to remove the air contained in the cooling water passage 30, or to prevent the engine warm-up time is prolonged have.
먼저 서모스탯(10)은 본체(11)와 스핀들(12a)이 설치된 펠릿(12)과, 상기한 펠릿(12)상부를 감싸는 밸브체(13)와, 상기한 밸브체(13)하부에 구비되는 스프링 (14)으로 구성되어 있다.First, the thermostat 10 is provided with a pellet 12 provided with a main body 11 and a spindle 12a, a valve body 13 surrounding the upper portion of the pellet 12, and a lower portion of the valve body 13. It consists of the spring 14 which becomes.
그리고 본체(11)의 밸브체(13)에 형성된 유출공(15)에는 지글밸브(2)가 구비되는데, 상기한 지글밸브(2)는 캡부(2a)와 걸림부(2b)로 구성되어 라디에이터 유입구의 폐쇄시 냉각수에 잔여하는 공기가 유출되도록 하며, 라디에이터로 흐르는 냉각수를 단속하는 것이다.And the outflow hole 15 formed in the valve body 13 of the main body 11 is provided with a jiggle valve (2), the jiggle valve 2 is composed of a cap portion (2a) and the engaging portion (2b) radiator When the inlet is closed, the air remaining in the cooling water flows out, and the cooling water flowing to the radiator is interrupted.
그러나 상기한 구성의 지글밸브(2)는 서모스탯(10) 밸브체(13) 양쪽에 형성되는 압력차에 의해서만 작동하는 것으로 압력이 떨어지면 지글밸브(2)의 자중에 의해 유출공(15)이 열리고 압력이 올라가면 닫히는 구조이므로 냉각수 단속이 효과적이지 못하다는 문제점이 지적되고 있다.However, the jiggle valve 2 of the above-described configuration is operated only by the pressure difference formed on both sides of the thermostat 10 valve body 13, and when the pressure drops, the outlet hole 15 is opened by the weight of the jiggle valve 2. It is pointed out that the cooling water is not effective because it is open and closed when the pressure rises.
본 발명은 상기한 종래기술에서 발생하는 제반 문제점을 해결하기 위하여 제안된 것으로, 냉각수로 내의 압력과 부력에 의해 작동하는 서모스탯의 지글밸브를 제공하는 데 목적을 두고 발명한 것이다.The present invention has been proposed to solve the above-mentioned problems occurring in the prior art, and has been invented for the purpose of providing a jiggle valve of a thermostat operated by pressure and buoyancy in the cooling water passage.
본 발명은 상기와 같은 목적을 달성하기 위한 수단으로서, 서모스탯의 몸체에 형성된 밸브체 상부에 공기 및 냉각수가 통과할 수 있도록 유출공을 형성한 것에 있어서,The present invention as a means for achieving the above object, in the formation of the outlet hole so that air and cooling water can pass through the valve body formed on the body of the thermostat,
상기 유출공의 하부에 별도의 삽입공을 형성하고, 이 삽입공에 삽입되는 편심연결봉을 구비하며, 상기 편심연결봉의 양끝단에는 각각 제1부구와 제2부구를 형성하되, 상기 편심연결봉을 각각의 부구에 편심되게 축지시켜 냉각수로에 냉각수가 유입될 때 각각의 부구가 상향회전하여 자동으로 유출공을 차단하도록 한 것을 특징으로 하며,A separate insertion hole is formed in the lower portion of the outlet hole, and an eccentric connecting rod is inserted into the insertion hole, and both ends of the eccentric connecting rod are respectively formed with first and second buckle, respectively. Eccentrically axially accumulate in the buoys of each feature is characterized in that each buoy is rotated upward when the coolant flows into the cooling water path to automatically block the outflow hole,
또한 상기 편심연결봉의 길이를 상기 밸브체의 두께보다 일정길이 길게 형성한 것과, 상기한 제1부구 및 제2부구는 반구형으로 되어 상기 유출공과 접촉하는 면은 평면인 것을 특징으로 한다.In addition, the length of the eccentric connecting rod is formed to be a certain length longer than the thickness of the valve body, the first and second spheres are hemispherical, characterized in that the surface in contact with the outlet hole is flat.
도 1은 서모스탯과 지글밸브의 설치상태를 보인 도면.1 is a view showing the installation state of the thermostat and the jiggle valve.
도 2는 본 발명에 따른 지글밸브의 장착상태도.2 is a mounting state of the jiggle valve according to the present invention.
도 3은 지글밸브가 상향이동한 상태의 작동상태도.Figure 3 is an operating state of the jiggle valve is moved up.
도 4는 지글밸브가 유출공을 막은 상태의 작동상태도.Figure 4 is an operating state of the jiggle valve blocked the outflow hole.
도 5는 종래 서모스탯과 지글밸브의 설치상태를 보인 도면.Figure 5 is a view showing the installation state of the conventional thermostat and the jiggle valve.
도 6은 종래 지글밸브의 작동상태를 표현한 도면.Figure 6 is a diagram representing the operating state of the conventional jiggle valve.
※ 도면의 주요부분에 대한 부호의 설명※ Explanation of code for main part of drawing
10 : 서모스탯10: thermostat
13 : 밸브체13: valve body
15 : 유출공15: outflow hole
16 : 삽입공16: insertion hole
20 : 지글밸브20: Jiggle Valve
21 : 제1부구21: First Division
22 : 제2부구22: second division
23 : 편십연결구23: eccentric connector
30 : 냉각수로30: with cooling water
본 발명의 실시예를 첨부한 도면에 따라 상세히 설명하면 다음과 같다.An embodiment of the present invention will be described in detail with reference to the accompanying drawings.
도 1은 서모스탯(10)의 설치상태를 표현한 도면이며, 도 2~4는 본 발명에 따른 지글밸브의 작동상태도이다.1 is a view showing the installation state of the thermostat 10, Figures 2 to 4 is an operating state diagram of the jiggle valve according to the present invention.
엔진 라디에이터의 냉각수 유입구의 냉각수로(30)에 설치되어 냉각수의 온도에 따라 자동으로 개폐되는 서모스탯(10)의 구성은 본체(11)와 밸브체(13), 펠릿(12)과 스프링(14) 등으로 종래와 같이 구성되며, 상기한 밸브체(13)의 상부에 지글밸브가 장착되는 유출공(15)이 형성되는데, 상기 유출공(15)의 하부에 별도의 삽입공(16)이 형성된다.The thermostat 10, which is installed in the cooling water passage 30 of the cooling water inlet of the engine radiator and is automatically opened and closed according to the temperature of the cooling water, has a main body 11, a valve body 13, a pellet 12, and a spring 14. Is configured as in the prior art, the outlet hole 15 is provided with a sizzling valve is mounted on the upper portion of the valve body 13, a separate insertion hole 16 is formed in the lower portion of the outlet hole (15) Is formed.
유출공(15) 하부에 형성된 삽입공(16)으로는 제1부구(21)와 제2부구(22)를 편심연결한 편심연결구(23)가 축삽되는데, 상기한 편심연결구(23)의 길이는 상기 유출공(15)의 길이보다 길게 형성된다. 즉 제1부구(21)는 밸브체(13)의 안쪽으로, 제2부구(22)는 밸브체(13)의 바깥쪽에 위치하며, 각각의 부구는 편심연결구(23)에 의해 연결되어 경우에 따라 상기한 유출공(15)을 단속할 수 있도록 구성된다.As the insertion hole 16 formed below the outlet hole 15, an eccentric connector 23 which eccentrically connects the first accessory 21 and the second accessory 22 is inserted, and the length of the eccentric connector 23 is axially inserted. Is formed longer than the length of the outlet hole (15). That is, the first fitting 21 is located inside the valve body 13, the second fitting 22 is located outside the valve body 13, each of the fittings are connected by the eccentric connector 23 Accordingly, the outlet hole 15 is configured to be interrupted.
상기한 제1부구(21)와 제2부구(22)는 서로 대칭되는 형상으로 구성되며, 냉각수의 비중보다 가벼운 플라스틱 계열의 재질로 형성된다. 그리고 부구(21,22)의 형상은 외측면(21a,22a)이 반구형으로, 서로 마주하며 상기 밸브체(13)에 접촉되는 내측면(21b,22b)은 평면으로 구성하는 것이 바람직하다.The first part 21 and the second part 22 are configured to be symmetrical with each other, and are formed of a plastic-based material that is lighter than the specific gravity of the cooling water. In addition, the shape of the sub-balls 21 and 22 is preferably the outer surface 21a, 22a is hemispherical, the inner surface (21b, 22b) facing each other and in contact with the valve body 13 in a plane.
상기와 같이 구성된 서모스탯 지글밸브의 작동을 도면과 함께 설명하면 다음과 같다.Referring to the operation of the thermostat jiggle valve configured as described above with the drawings as follows.
첫째, 시동이 꺼져 있고 빠져나갈 공기(Air)가 있고, 냉각수량이 지글밸브(20)에 못 미칠 경우에 지글밸브(20)는 도 2에서와 같이 제1부구(21) 및 제2부구(22)의 자중에 의해 편심연결구(23)를 회전축으로 하여 하향회전하게 되므로서 상기 유출공(15)이 개방된다. 따라서 냉각수 충전시에 냉각수로(30)에 들어온 공기는 상기 개방된 유출공(15)으로는 빠져나가게 된다.First, when the start is turned off and there is air to be released, and the amount of cooling water does not reach the sizzling valve 20, the sizzling valve 20 has a first part 21 and a second part as shown in FIG. The outflow hole 15 is opened by rotating the eccentric connector 23 as the rotation axis by the weight of the 22. Therefore, the air entering the cooling water path 30 at the time of filling the cooling water is discharged to the open outlet 15.
둘째, 시동이 꺼져 있고 빠져 나갈 공기가 없으며, 지글밸브(20)가 냉각수에 잠기게 되면 지글밸브(20)는 도 3에서와 같이 각 부구(21,22)의 부력에 의해 편심연결구(23)를 회전축으로 상향회전하게 된다. 하지만 각 부구(21,22)는 부력에 의해서 상향이동하게 되는데, 편심연결구(23)의 길이가 유출공(15)의 길이보다 길게 형성되어 있으므로 유출공(15)과 각각의 부구(21,22)와는 이격공간(24)이 생겨 서모스탯(10)의 양측은 서로 연통되는 상태를 유지하게 된다.Second, when the start is off and there is no air to escape, when the sizzling valve 20 is immersed in the coolant, the sizzling valve 20 is eccentric connector 23 by the buoyancy of each of the fittings 21 and 22, as shown in FIG. Will rotate upward to the rotation axis. However, each buoy (21, 22) is moved upward by the buoyancy, because the length of the eccentric connector 23 is formed longer than the length of the outlet hole 15, the outlet hole 15 and each of the floats (21, 22) ) And spaced apart space 24 is generated so that both sides of the thermostat 10 are in communication with each other.
셋째, 엔진이 작동하고 빠져나갈 공기가 없게되면 지글밸브(20)는 부력과 서모스탯(10) 양측의 압력차이에 의해 도 4와 같이 지글밸브(20)가 밀려 제1부구(21)의 내측면(21b)이 상기 유출공(15)을 막게 되어 냉각수의 흐름을 차단하게 된다.Third, when the engine is operated and there is no air to escape, the sizzling valve 20 is pushed by the sizzling valve 20 as shown in FIG. 4 due to the buoyancy and the pressure difference between the two sides of the thermostat 10. Side 21b blocks the outflow hole 15 to block the flow of cooling water.
상기와 같은 발명에 의하면 냉각수로 내의 압력과 냉각수의 부력에 의해 지글밸브가 작동하므로서, 보다 효과적으로 냉각수로 내에 생성된 공기를 빼낼 수 있으며, 엔진의 웜업시에도 라디에이터로 흐르는 냉각수의 단속을 효과적으로 할 수 있으므로 엔진의 웜업시간을 단축하는 커다란 효과가 있는 것이다.According to the invention as described above, since the jiggle valve is operated by the pressure in the cooling water passage and the buoyancy of the cooling water, the air generated in the cooling water passage can be drawn out more effectively, and the interruption of the cooling water flowing to the radiator can be effectively performed even when the engine warms up. Therefore, there is a great effect of reducing the engine warm-up time.
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KR10-2000-0019112A KR100372105B1 (en) | 2000-04-12 | 2000-04-12 | Jiggle valve of thermostat |
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KR10-2000-0019112A KR100372105B1 (en) | 2000-04-12 | 2000-04-12 | Jiggle valve of thermostat |
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KR100372105B1 KR100372105B1 (en) | 2003-02-14 |
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Cited By (1)
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KR20230053133A (en) * | 2021-10-14 | 2023-04-21 | 인지컨트롤스 주식회사 | Structure for jiggle valve attached thermostat |
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KR200161759Y1 (en) * | 1995-10-04 | 1999-12-01 | 류정열 | Structure for jiggle valve attached thermostat of an automobile |
JPH1193666A (en) * | 1997-09-18 | 1999-04-06 | Toyota Motor Corp | Thermostat |
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KR20230053133A (en) * | 2021-10-14 | 2023-04-21 | 인지컨트롤스 주식회사 | Structure for jiggle valve attached thermostat |
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KR100372105B1 (en) | 2003-02-14 |
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