KR20010089943A - Marble manufacturing method by using scrappoed materials - Google Patents

Marble manufacturing method by using scrappoed materials Download PDF

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Publication number
KR20010089943A
KR20010089943A KR1020000013100A KR20000013100A KR20010089943A KR 20010089943 A KR20010089943 A KR 20010089943A KR 1020000013100 A KR1020000013100 A KR 1020000013100A KR 20000013100 A KR20000013100 A KR 20000013100A KR 20010089943 A KR20010089943 A KR 20010089943A
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waste
pulverized
additive
marble
calcined
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KR1020000013100A
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Korean (ko)
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이상지
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이상지
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Priority to KR1020000013100A priority Critical patent/KR20010089943A/en
Publication of KR20010089943A publication Critical patent/KR20010089943A/en

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/04—Waste materials; Refuse
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02—Granular materials, e.g. microballoons
    • C04B14/04—Silica-rich materials; Silicates
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02—Treatment
    • C04B20/026—Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00—Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02—Treatment
    • C04B20/04—Heat treatment
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
    • C04B2103/54—Pigments; Dyes
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/54—Substitutes for natural stone, artistic materials or the like
    • C04B2111/542—Artificial natural stone
    • C04B2111/545—Artificial marble
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

PURPOSE: A production process of marble using waste is provided which recycles resources lowers production cost by using living waste and industrial waste. CONSTITUTION: The process is comprised of: putting living waste and industrial waste into rotary kiln and heating it to the setup temperature; pulverizing plasticized waste and mixing pulverized yellow soil and feldspar as additive with specific ratio; inserting plastic agent after mixing plastic pulverized waste and additive; pressure forming by vacuum vibrating pressure press.

Description

폐기물을 이용한 대리석 제조방법{Marble manufacturing method by using scrappoed materials}Marble manufacturing method by using scrappoed materials

본 발명은 폐기물을 이용한 대리석 제조방법에 관한 것으로 더욱 구체적으로는 각종 생활폐기물 또는 산업 폐기물을 가공하여 대리석을 제조함으로서 자원재활용 및 저렴한 비용으로 강도가 높고 항균, 항곰팡이 작용등의 기능성 제품을 갖도록 한 것이다.The present invention relates to a method of manufacturing marble using waste, and more specifically, to produce marble by processing various household wastes or industrial wastes so as to have high-strength and functional products such as antibacterial and anti-mold action at high resource recycling and low cost. will be.

오늘날 산업이 고도화 되면서 생활 폐기물이나 산업 폐기물처리가 심각해지고 있으며 이러한 폐기물을 처리하기 위해 매립지나 소각장 설치에 따른 제반 환경 안전상의 문제, 님비(Nimby)현상의 확산은 환경관리정책 우선순위와 근본적인 전환을 요구하고 있어 폐기물의 재활용에 대한 폐기물 및 수십만톤이상 쌓여가는 산업 폐기물은 일반적으로 수분을 제거한 후 지상 혹은 해양투기, 공공매립자에 매립하고 있는 실정이다.Today, with the advancement of the industry, the treatment of household waste and industrial waste is becoming more serious, and the environmental issues related to landfills and incinerators, and the spread of Nimby phenomena to deal with such wastes, are a priority for environmental management policy and fundamental change. As required, wastes for recycling of waste and industrial wastes accumulating more than hundreds of thousands of tons are generally buried in land or ocean dumps and landfills after removing moisture.

그런데 이러한 생활 폐기물이나 산업폐기물을 매립할 경우 지반 연약화와 토질의 악성변형을 가져오며, 건조되면 분진을 발생시키게 되어 매립지 주변의 수질악화뿐만 아니라 공기를 오염시켜 환경에 악영향을 주고 있다.However, when landfills such as industrial wastes and industrial wastes are caused, the soil weakens and malignantly deforms, and when dried, dust is generated, which not only worsens water quality around landfills but also pollutes the air, adversely affecting the environment.

그러므로 이러한 폐기물을 매립하지 않고 처리할수 있는 방안들이 연구되고 있는 추세이며, 이러한 폐기물이 이용하여 전자재등을 제조하는 기술이 요구되었다.Therefore, the ways to treat such wastes without landfill are being researched, and technology for manufacturing electronic materials using such wastes is required.

따라서 본 발명의 목적은 생활폐기물이나 일반산업 폐기물등을 이용하여 대리석을 제조하는 대리석 제조방법을 제공함에 있다.Accordingly, an object of the present invention is to provide a marble manufacturing method for producing marble using household waste or general industrial waste.

상기 목적을 달성하기 위한 본 발명은 생활 폐기물이나 일반 산업 폐기물을 회전소성로에 넣고 설정된 온도로 가열하여 소성시키고, 상기 소성시킨 폐기물을 분쇄하여 분쇄한 장석과 황토 등의 첨가물과 혼합하여 정해진 비율로 성형고착제를 투입한후 진공 진동 압착프레스를 이용하여 압착성형 대리석을 제조함을 특징으로 한다.In order to achieve the above object, the present invention puts household waste or general industrial waste into a rotary firing furnace and calcinates by heating to a set temperature, and mixes the calcined waste with additives such as feldspar and loess, which are pulverized and molded at a predetermined ratio. After inserting the fixing agent is characterized in that the press-molded marble is produced by using a vacuum vibration press.

이하 본 발명의 일 실시예의 동작을 상세히 설명한다.Hereinafter, the operation of one embodiment of the present invention will be described in detail.

수거된 생활폐기물이나 산업폐기물을 회전소성로에 넣고 약 1000℃의 온도로 30분이상 가열하여 악취 및 수분을 완전제거시킨다.The collected household waste or industrial waste is put in a rotary firing furnace and heated at about 1000 ℃ for more than 30 minutes to completely remove odor and water.

상기 소성된 폐기물을 800-1000매쉬(mash)정도로 미세 분쇄한다.The calcined waste is finely ground to about 800-1000 mash.

그리고 첨가물인 황토의 장석을 각각 800-1000매쉬(mash)정도로 분쇄한후 황토의 장석은 약 50 : 50 으로 혼합한다.And after crushing the feldspar of the additive loess to about 800-1000 mash (mash), respectively, the feldspar of the loess is mixed at about 50:50.

그런 후 상기 소성 분쇄된 폐기물과 상기 첨가물을 예를 들어 약 70 : 30 의 비율로 골고루 혼합한다.The calcined waste and the additive are then evenly mixed, for example in a ratio of about 70:30.

이때 첨가 원료를 투입하는 이유는 폐기물 속에 함유된 다이옥신과 중금속등을 유해물질의 중화와 인체에 유익한 원적외선을 발생시키고 또한 세균발생 억제를 꾀하기 위한 것이다.In this case, the reason for adding the additive raw material is to neutralize harmful substances and to generate far-infrared rays, which are beneficial to the human body, and also to suppress bacterial generation.

이렇게 혼합한 소성 분쇄된 폐기물과 상기 첨가물에 바인더(성형고착제)를 적정량 투입한후 진공 진동 압착프레스를 이용하여 압착성형한다.A suitable amount of a binder (molding adhesive) is added to the mixed pulverized waste and the additive thus mixed, followed by compression molding using a vacuum vibration press.

이때 원하는 패턴을 얻기 위하여 다양한 색상의 안료를 사용할 수도 있으며, 이렇게 생산된 대리석은 강도면에서 기존 등급의 제품과 비교하여 휠신 높은 강도를 갖는다.In this case, pigments of various colors may be used to obtain a desired pattern, and the marble thus produced has a higher strength than the conventional grade products in terms of strength.

여기서 대리석의 강도조절은 오니의 분쇄정도와 첨가물의 배합비율에 따라 조절이 가능하다.The strength of the marble can be adjusted according to the degree of grinding the sludge and the mixing ratio of the additives.

이와 같이 제조된 대리석등의 제품의 두께는 최소 5mm 부터 용도에 따라 조절이 가능하다.The thickness of the product, such as marble, can be adjusted according to the use from minimum 5mm.

다시 말해서 본 발명에 의해 제조된 대리석은 원적외선 방사율이 90%이상이고 항균, 항곰팡이 작용과, 대전방지기능, 다양한 패턴의 모양 성형이 가능한 기능성을 갖는다.In other words, the marble produced according to the present invention has a far-infrared emissivity of 90% or more, and has antibacterial, anti-fungal action, antistatic function, and various shapes of shapes capable of forming shapes.

본원 발명의 일 실시예에서는 대리석을 제조하는 것을 예를 들었으나 내외장타일, 인조석, 인테리어 벽돌 등의 기타의 건축자제 제조시에는 현재 산업활동중인기존의 설비를 이용하여 상술한 방법을 이용하여 제조가 가능하다.In one embodiment of the present invention, for example, the manufacture of marble, but in the manufacture of other building materials, such as interior and exterior tiles, artificial stone, interior bricks, etc. are manufactured using the above-described method using existing equipment currently in industrial activity. Is possible.

이와같이 본 발명은 생활폐기물이나 산업폐기물을 가공하여 대리석등의 건자재를 제조하므로 자원재활용 및 폐기물 처리를 하는데 비용을 절감할수 있으며 기존제품과 비교하여 훨씬 높은 강도를 갖고 있으면서 저렴한 비용으로 건축자재를 생산할수 있는 효과가 있다.As described above, the present invention manufactures building materials such as marble by processing household waste or industrial waste, thereby reducing the cost of recycling resources and processing waste, and can produce construction materials at a lower cost while having a much higher strength than conventional products. It has an effect.

또한 이와같이 장석과 황토를 혼합하여 생산된 대리석은 원적외선 방사, 항균 항곰팡이 작용등을 기능성제품의 효과를 갖는다.In addition, marble produced by mixing feldspar and ocher has the effect of functional products such as far infrared radiation, antibacterial antifungal action.

Claims (6)

생활폐기물과 산업폐기물을 회전소성로에 넣고 설정된 온도로 가열하여 소성시키고, 상기 소성시킨 폐기물을 분쇄하고, 첨가물인 황토와 장석을 분쇄하여 소정비율로 혼합하며, 상기 소성분쇄시킨 폐기물과 상기 첨가물을 소정비율로 혼합한 후 성형고착제를 소정량 투입하고 진공진동 압착프레스를 이용하여 압착성형하여 제조하게됨을 특징으로 하는 폐기물을 이용한 대리석 제조방법The municipal waste and industrial waste are put in a rotary firing furnace and heated to a set temperature to be calcined, the calcined waste is pulverized, the loess and feldspar as additives are pulverized and mixed at a predetermined ratio, and the small component crushed waste and the additive are prescribed After mixing at a ratio, a predetermined amount of molding fixing agent is added, and a marble manufacturing method using waste is characterized in that it is manufactured by compression molding using a vacuum vibration press. 제1항에 있어서, 상기 폐기물의 소성은 약 1000℃에서 30분이상 가열함을 특징으로 하는 폐기물을 이용한 대리석 제조방법The method of claim 1, wherein the waste is calcined at about 1000 ° C. for at least 30 minutes. 제1항에 있어서, 상기 소성시킨 폐기물은 800 내지 1000매쉬정도로 미쇄분쇄함을 특징으로 하는 폐기물을 이용한 대리석 제조방법The method of claim 1, wherein the calcined waste is pulverized to about 800 to 1000 mesh. 제1항에 있어서, 상기 소성분쇄시킨 폐기물과 첨가물에 다양한 색상의 안료를 혼합하는 특징으로 하는 폐기물을 이용한 대리석 제조방법The method of claim 1, wherein the small-component chain waste and additives are mixed with pigments of various colors. 제1항에 있어서, 상기 황토와 장석의 혼합비율은 약 50 : 50 임을 특징으로 하는 폐기물을 이용한 대리석 제조방법The method of claim 1, wherein the mixing ratio of loess and feldspar is about 50:50. 제 1항에 있어서, 상기 폐기물과 상기 첨가물의 혼합비율약 70 : 30 임을 특징으로 하는 폐기물을 이용한 대리석 제조방법The method of claim 1, wherein the mixing ratio of the waste and the additive is about 70: 30.
KR1020000013100A 2000-03-15 2000-03-15 Marble manufacturing method by using scrappoed materials KR20010089943A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020027406A (en) * 2002-02-05 2002-04-13 오주희 A marble manufacture method by a loess
KR101102430B1 (en) * 2009-03-04 2012-01-05 백명산업(주) Solid and road paving material using inorganic liquid ceramic and construction sludge and method for fabricating the same

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020027406A (en) * 2002-02-05 2002-04-13 오주희 A marble manufacture method by a loess
KR101102430B1 (en) * 2009-03-04 2012-01-05 백명산업(주) Solid and road paving material using inorganic liquid ceramic and construction sludge and method for fabricating the same

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