KR100391089B1 - a fabrication method of tile - Google Patents

a fabrication method of tile Download PDF

Info

Publication number
KR100391089B1
KR100391089B1 KR10-2000-0030056A KR20000030056A KR100391089B1 KR 100391089 B1 KR100391089 B1 KR 100391089B1 KR 20000030056 A KR20000030056 A KR 20000030056A KR 100391089 B1 KR100391089 B1 KR 100391089B1
Authority
KR
South Korea
Prior art keywords
waste
tiles
sludge
large amount
weight
Prior art date
Application number
KR10-2000-0030056A
Other languages
Korean (ko)
Other versions
KR20000063243A (en
Inventor
조래웅
Original Assignee
조래웅
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 조래웅 filed Critical 조래웅
Priority to KR10-2000-0030056A priority Critical patent/KR100391089B1/en
Publication of KR20000063243A publication Critical patent/KR20000063243A/en
Application granted granted Critical
Publication of KR100391089B1 publication Critical patent/KR100391089B1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • C04B33/132Waste materials; Refuse; Residues
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/26Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
    • B28B1/265Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/044Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with glaze or engobe or enamel or varnish
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/24Manufacture of porcelain or white ware
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/32Burning methods
    • C04B33/34Burning methods combined with glazing
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Environmental & Geological Engineering (AREA)
  • Treatment Of Sludge (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

본 발명은 산업쓰레기로 버려지는 각종 폐기물 오니(汚泥)와 폐도자기편, 폐타일 및 폐석고를 재활용하여 건축용 타일(tile)을 건식법(乾式法)으로 제조하는 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing building tiles by dry method by recycling various waste sludges, waste porcelain pieces, waste tiles and waste gypsum discarded as industrial waste.

종래의 타일은 양질의 점토(고령토 내지는 백령토)를 사용하므로 원자재의 구입에 상당한 비용이 소요되는 등의 폐단이 있었으며, 특히 버려지는 자원을 효과적으로 재활용 할 수 없었다.Conventional tiles use high quality clay (kaolin or white clay), and thus, there is a waste of expensive raw materials, and particularly, the waste resources cannot be effectively recycled.

따라서, 본 발명은 폐도자기편, 폐타일, 폐석고 및 다양한 산업폐기물에서 추출된 성분들을 파쇄, 건조, 분쇄, 혼합, 숙성건조, 압축성형, 유약처리한 후 소성시키면 고품질의 타일을 수 있는 것으로서 융해되면서 결속력을 높여주는 알루미늄 및 철분 성분들에 의하여 고강도의 타일을 얻을 수 있고 납, 구리, 수은, 마그네슘 등이 융해되면서 타일의 표면을 매끄럽게 처리하므로 고품질의 타일을 얻을 수 있는 동시에 정부에서 지정한 법정 폐기물로 버려지는 산업폐기물을 효과적으로 재활용하여 막대한 폐기물의 처리비용을 절감시키고 매립장의 부족현상을 해소시킬 수 있는 등의 이점이 있다.Therefore, the present invention is melted as a high-quality tile by crushing, drying, pulverizing, mixing, maturing drying, compression molding, glazing after firing the components extracted from waste ceramics pieces, waste tiles, waste gypsum and various industrial wastes High-strength tiles can be obtained by aluminum and iron components that increase the binding power, and the surface of the tiles is smoothly melted with lead, copper, mercury, magnesium, etc., so that high-quality tiles can be obtained. By effectively recycling the industrial wastes discarded, it can reduce the disposal cost of huge wastes and eliminate the shortage of landfill.

Description

산업폐기물을 이용한 타일의 제조방법{a fabrication method of tile}Manufacturing method of tile using industrial waste {a fabrication method of tile}

본 발명은 산업쓰레기로 버려지는 각종 폐기물 오니(汚泥)와 폐도자기편, 폐타일 및 폐석고를 재활용하여 건축용 타일(tile)을 건식법(乾式法)으로 제조하는 방법에 관한 것이다.BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing building tiles by dry method by recycling various waste sludges, waste porcelain pieces, waste tiles and waste gypsum discarded as industrial waste.

일반적으로 건축 및 건설용 타일(tile)은 건축물의 바닥이나 벽면의 표면을 피복하기 위하여 사용되는 것으로서 주로 평판상(平板狀)의 점토에 유약을 칠하여 소성(燒成)시킨 제품으로서 내구성이 강하고 표면이 매끄러워 주방·화장실·목욕탕·세면장 등의 벽면을 장식하는데 없어서는 안 되는 재료이다.In general, building and construction tiles are used to cover the surface of the floor or wall of a building, and are products that are mainly baked and glazed on flat clay, and are durable. This smooth material is indispensable for decorating walls such as kitchens, toilets, bathrooms, and washrooms.

그러나, 전술한 타일은 양질의 점토(고령토 성분)에 다양한 재료를 첨가하여 판재로 성형한 후 소성시키는 것이므로 원자재의 구입에 상당한 비용이 소요되는 등의 폐단이 있었으며, 특히 버려지는 자원을 효과적으로 재활용 할 수 없었다.However, since the above-mentioned tiles are molded into a plate by adding various materials to high-quality clay (kaolin component), and then fired, there is a waste of costs such as the purchase of raw materials. Could not.

한편, 산업쓰레기로 분류되는 각종 폐기물 오니들은 오염물질의 배출 허용기준을 상회하는 법정폐기물이 대부분이므로 이들의 처리에 막대한 비용이 소요되는 문제점이 있었으며, 특히 정부에서 지정한 법정폐기물들의 소홀한 관리에 의하여 매립된 폐기물의 침출수 등에서 오염물질이 다량으로 배출되어 자연환경을 크게 해치는 등의 폐단이 있었다.On the other hand, various waste sludges classified as industrial waste have a huge cost because they are mostly legal wastes that exceed the emission standard of pollutants, and in particular, landfills are managed by neglected management of legal wastes specified by the government. There have been a number of contaminants such as leachate from the wastewater, which causes a great damage to the natural environment.

또한, 재활용이 가능한 폐기물 오니들을 매립시킴에 따라 막대한 면적의 매립장이 소요되는 문제점과 귀중한 재활용 자원이 손실되는 등의 폐단이 발생되었다.In addition, the landfill of the recyclable waste sludge has caused problems such as a huge landfill and a loss of valuable recycling resources.

본 발명은 상기한 문제점을 감안하여 창안한 것으로서, 그 목적은 정부에서 지정한 법정폐기물의 처리에 소요되는 막대한 예산을 절감시키고, 귀중한 자원을 재활용하여 매립장의 부족현상을 해소시킴으로써, 귀중한 자연환경을 보호할 수 있는 산업폐기물을 이용한 타일의 제조방법을 제공함에 있는 것이다.The present invention was devised in view of the above problems, and its purpose is to reduce the enormous budget required for the disposal of statutory wastes specified by the government, and to relieve the shortage of landfills by recycling valuable resources, thereby protecting the precious natural environment. It is to provide a method for producing a tile using industrial waste can.

상기한 목적을 달성하기 위한 본 발명의 특징은, 다량의 고령토 성분을 함유하고 있는 폐도자기편, 다량의 고령토 및 백령토 성분을 함유하고 있는 폐타일, 다량의 생석회 성분을 함유하고 있는 폐석고를 일정 크기의 입자로 파쇄시키는 파쇄공정과; 다량의 구리, 납, 수은 등을 함유하고 있는 화학공장폐수처리오니, 다량의 석회질 성분을 함유하고 있는 산성폐수처리오니, 다량의 석회질을 함유한 소다회생산공정오니, 다량의 흙과 모래를 함유한 생활하수처리오니, 다량의 알루미늄을함유한 알루미늄제련오니, 다량의 철분을 함유한 철강제련오니를 건조시키는 건조공정과; 파쇄공정 및 건조공정에 의하여 처리된 재료들을 고운 입자로 분쇄시키는 분쇄공정과; 분쇄공정을 거친 폐도자기편 13∼17중량%, 폐타일 13∼17중량%, 폐석고 4∼6중량%, 화학공장폐수처리오니 4∼6중량%, 산성폐수처리오니 9∼11중량%, 소다회생산공정오니 9∼11중량%, 생활하수처리오니 18∼22중량%, 알루미늄제련오니 9∼11중량%, 철강제련오니 9∼11중량%가 되도록 고르게 혼합시키는 혼합공정과; 혼합공정에서 처리된 혼합물을 숙성로에서 숙성시키면서 1차가열하여 수분을 제거시키는 숙성건조공정과; 숙성건조된 혼합물을 판재 형태로 압축하여 성형시키는 압축성형공정과; 압축성형된 타일 형태의 성형물 표면에 유약을 도포시키는 유약처리공정과; 유약처리된 성형물을 1200∼1500℃의 열을 가하여 구워내는 소성공정에 의하여 완성품이 제조됨을 특징으로 하는 산업폐기물을 이용한 타일의 제조방법에 의하여 달성될 수 있는 것이다.A feature of the present invention for achieving the above object is a fixed ceramic waste piece containing a large amount of kaolin component, waste tile containing a large amount of kaolin and white clay component, waste gypsum containing a large amount of quicklime component A crushing step of crushing into particles of a size; Chemical plant wastewater treatment sludge containing a large amount of copper, lead, mercury, etc., acid wastewater treatment sludge containing a large amount of calcite, soda ash production sludge containing a large amount of lime, and a large amount of soil and sand. A drying step of drying the domestic sewage treatment sludge, the aluminum smelting sludge containing a large amount of aluminum, and the steel smelting sludge containing a large amount of iron; A grinding step of grinding the materials treated by the shredding step and the drying step into fine particles; 13 ~ 17% by weight of waste pottery pieces, 13 ~ 17% by weight of waste tiles, 4-6% by weight of waste gypsum, 4-6% by weight of chemical wastewater treatment sludge, 9-11% by weight of acidic wastewater treatment sludge, soda ash A mixing step of evenly mixing the production process sludge to 9 to 11 wt%, the domestic sewage treatment sludge to 18 to 22 wt%, the aluminum smelting sludge to 9 to 11 wt% and the steel smelting sludge; A aging drying step of removing moisture by first heating the mixture treated in the mixing step in a aging furnace; A compression molding process of compressing and molding the mature dried mixture into a sheet form; A glaze treatment step of applying a glaze to the surface of the molded article in the form of a compression molded tile; It can be achieved by a method for producing a tile using industrial waste, characterized in that the finished product is manufactured by a baking process of baking the glazed molded product by applying heat of 1200 ~ 1500 ℃.

도 1은 본 발명에 의한 타일의 제조과정을 순차적으로 나열한 공정도.1 is a process chart sequentially listing the manufacturing process of the tile according to the present invention.

이하, 상기한 목적을 달성하기 위한 바람직한 본 발명의 실시예를 공정별로 상세히 설명하면 다음과 같다.Hereinafter, preferred embodiments of the present invention for achieving the above object will be described in detail by process.

파쇄공정;Crushing process;

파쇄공정은 고체폐기물로서 다량의 고령토 성분을 함유하고 있는 폐도자기편, 고체폐기물로서 다량의 고령토 및 백령토 성분을 함유하고 있는 폐타일, 고체폐기물로서 다량의 생석회 성분을 함유하고 있는 폐석고를 일정 크기의 입자로 파쇄시키는 공정이다.The crushing process consists of waste ceramic pieces containing a large amount of kaolin as solid waste, waste tiles containing a large amount of kaolin and white clay as solid waste, and waste gypsum containing a large amount of quicklime as solid waste. It is a process of crushing into particles of.

건조공정;Drying process;

건조공정은 시멘트의 원료인 소다회를 생산하고 남은 찌꺼기로서 다량의 석회질을 함유하고 있는 소다회생산공정오니와, 화학공장에서 배출되는 폐수를 처리한 찌거기로서 다량의 구리, 납, 수은 등을 함유하고 있는 화학공장폐수처리오니와, 공장에서 산성폐수를 처리하였을 때 발생되는 찌꺼기로서 다량의 석회질 성분을 함유하고 있는 산성폐수처리오니와, 시멘트의 원료인 소다회를 생산하고 남은 찌꺼기로서 다량의 석회질(석회석, 생석회, 산화마그네슘, 모래 등)을 함유한 소다회생산공정오니와, 생활하수를 처리한 폐기물 찌꺼기로서 다량의 흙과 모래를 함유하고 있는 생활하수처리오니와, 알루미늄을 제련할 때 발생되는 폐수를 처리하고 남은 찌꺼기로서 다량의 알루미늄 성분을 함유한 알루미늄제련오니와, 철강을 제련할 때 발생되는 폐수를 처리하고 남은 찌꺼기로서 다량의 철분을 함유한 철강제련오니를 열풍 건조시켜 각 재료가 분쇄가 가능한 수분함유량을 유지토록 하는 공정이다.The drying process is the residue left after producing soda ash, the raw material of cement, and the soda ash production process sludge containing a large amount of lime. The waste treatment from wastewater discharged from the chemical plant contains a large amount of copper, lead and mercury. Wastewater treatment sludge for chemical plants, acid wastewater treatment sludge containing a large amount of lime matter as a waste generated from the treatment of acidic waste water in the plant, and soda ash, a raw material for cement, as a large amount of lime (limestone, Soda ash production process sludge containing quicklime, magnesium oxide, sand, etc., Sewage waste sludge treated with domestic sewage, and sewage sludge containing a large amount of soil and sand, and wastewater generated when smelting aluminum. Smelting sludge, which contains a large amount of aluminum, and is produced when smelting steel Processing the number of the hot air to dry the steel smelting sludge contains a large amount of iron as the remaining residue is a step of ever each material to maintain the water content of the pulverized possible.

분쇄공정;Grinding process;

분쇄공정은 파쇄된 폐도자기편, 폐타일, 폐석고 및 건조된 화학공장폐수처리오니, 산성폐수처리오니, 소다회생산공정오니, 생활하수처리오니, 알루미늄제련오니, 철강제련오니들을 고운 입자로 분쇄시키는 공정이다.The crushing process is to crush the crushed waste ceramic chips, waste tiles, waste gypsum and dried chemical plant wastewater treatment sludge, acidic wastewater treatment sludge, soda ash production process sludge, domestic sewage treatment sludge, aluminum smelting sludge, steel smelting sludge. It is a process.

혼합공정;Mixing process;

혼합공정은 곱게 분쇄된 폐도자기편 13∼17중량%, 폐타일 13∼17중량%, 폐석고 4∼6중량%, 화학공장폐수처리오니 4∼6중량%, 산성폐수처리오니 9∼11중량%, 소다회생산공정오니 9∼11중량%, 생활하수처리오니 18∼22중량%, 알루미늄제련오니 9∼11중량%, 철강제련오니 9∼11중량%가 되도록 고르게 혼합시키는 공정이다.The mixing process is 13 to 17% by weight of finely ground waste ceramic pieces, 13 to 17% by weight of waste tiles, 4 to 6% by weight of waste gypsum, 4 to 6% by weight of chemical plant wastewater sludge, 9 to 11% by weight of acidic wastewater treatment sludge. 9 to 11% by weight of the soda ash production process sludge, 18 to 22% by weight of domestic sewage treatment sludge, 9 to 11% by weight of aluminum smelting sludge, and 9 to 11% by weight of steel smelting sludge.

숙성건조공정;Aging drying process;

숙성건조공정은 혼합공정에서 처리된 혼합물을 숙성로에 투입하여 숙성시키면서 1차가열하여 수분을 제거시키는 공정으로서 타일을 건식으로 제조하기 위한 예비공정이다.The aging drying process is a process of removing the moisture by primary heating while putting the mixture treated in the mixing process into a aging furnace and aging, which is a preliminary process for manufacturing the tiles dry.

압축성형공정;Compression molding process;

압축성형공정은 고르게 혼합 및 건조된 혼합물을 고압프레스 압축기의 금형 내부에 주입시켜 타일의 형태로 압축성형시키는 공정이다.The compression molding process is a process of injecting the mixed and dried mixture evenly into the mold of the high-pressure press compressor to compression molding in the form of a tile.

이 압축성형공정은 건식성형방법으로 고강도의 타일을 얻을 수 있는 것으로서 다량의 수분을 함유한 재료를 압출기에서 토출시키면서 이를 절단성형하는 습식성형방식에 비하여 성형공정이 매우 간단한 등의 이점이 있다.The compression molding process is a dry molding method that can obtain a high strength tile, and the molding process is very simple compared to the wet molding method in which a material containing a large amount of water is ejected from an extruder and cut.

유약처리공정;Glaze treatment process;

압축성형된 타일 형태의 성형물 표면에 유약을 도포시키는 공정이다.A glaze is applied to the surface of a molded article in the form of a compression molded tile.

소성공정;Firing process;

소성공정은 유약처리된 성형물을 고열 소성로에 투입하여 1200∼1500℃의 열을 가하여 구워내는 공정이다.The firing process is a process in which the glazed molded product is put into a high temperature baking furnace and baked by applying heat at 1200 to 1500 ° C.

완성공정;Completion process;

완성공정은 고열 소성로에서 소성된 성형물이 식으면 인출하여 완성된 타일을 얻을 수 있는 공정이다.The completion process is a process in which a molded product fired in a high temperature firing furnace cools and is taken out to obtain a finished tile.

전술한 바와 같이 폐도자기편, 폐타일, 폐석고 및 다양한 산업폐기물에서 추출된 성분들을 혼합하여 압축 성형한 성형물에 고열을 가하여 소성시키면 고품질의 타일을 얻을 수 있고 특히, 환경을 오염시킬 우려가 있는 산업폐기물 찌꺼기나 분진이 심한 벽돌 가루 등을 효과적으로 재활용 할 수 있는 것이므로 정부에서 지정한 폐기물이 되어 처리되어야 함에 따르는 막대한 소요예산을 절감시키고 자연환경을 보호할 수 있는 동시에 폐기물 자원을 적극 재활용하여 매립장의 부족현상을 해소시킬 수 있는 등의 이점이 있다.As described above, when high temperature is applied to a compression molded product by mixing components extracted from waste ceramics pieces, waste tiles, waste gypsum, and various industrial wastes, high quality tiles can be obtained. As it can effectively recycle waste residues and dusty bricks, it can reduce the huge budget required to be disposed of as government-designated wastes, protect the natural environment, and actively recycle waste resources. There is an advantage that can be eliminated.

또한 폐도자기편, 폐타일에는 다량의 고령토 및 백령토가 함유되어 매우 비싸면서도 타일의 주원료가 되는 고령토와 백령토를 별도로 구입할 필요가 없는 것이며; 폐석고, 산성폐수처리오니, 소다회생산공정오니에 다량 포함된 생석회, 석회석, 모래 등은 서로 조화를 이룰 수 있고; 화학공장폐수처리오니에 포함된 납, 구리, 수은, 마그네슘 등은 융해되면서 타일의 표면을 매끄럽게 하여 품질을 높여줄 수 있으며; 알루미늄제련오니의 알루미늄 성분은 쉽게 융해되면서 다른 성분들을 강하게 결속시켜주고; 철강제련오니의 철분 성분은 전체적인 타일의 강도를 높여주므로 고강도 고품질의 타일을 얻을 수 있는 것이다.In addition, waste ceramic porcelain pieces and waste tiles contain a large amount of kaolin and white clay, and thus, there is no need to purchase kaolin and white clay, which are very expensive and are the main raw materials of tiles; Waste gypsum, acid wastewater treatment sludge, soda ash production process sludge, limestone, sand and the like contained in a large amount can be harmonized with each other; Lead, copper, mercury, magnesium, etc. contained in the chemical plant waste water treatment sludge can improve the quality of the tiles by smoothing the surface of the tiles; The aluminum component of the aluminum smelting sludge melts easily and binds the other components strongly; The iron component of the steel smelting sludge increases the strength of the overall tile, so that high strength and high quality tiles can be obtained.

이상에서 상술한 바와 같은 본 발명은 폐도자기편, 폐타일, 폐석고 및 다양한 산업폐기물에서 추출된 성분들을 파쇄, 건조, 분쇄, 혼합, 숙성건조, 압축성형, 유약처리한 후 소성시키면 고품질의 타일을 수 있는 것으로서 융해되면서 결속력을 높여주는 알루미늄 및 철분 성분들에 의하여 고강도의 타일을 얻을 수 있고 납, 구리, 수은, 마그네슘 등이 융해되면서 타일의 표면을 매끄럽게 처리하므로 고품질의 타일을 얻을 수 있는 동시에 정부에서 지정한 법정 폐기물로 버려지는 산업폐기물을 효과적으로 재활용하여 막대한 폐기물의 처리비용을 절감시키고 매립장의 부족현상을 해소시킬 수 있는 등의 이점이 있다.As described above, the present invention provides a high-quality tile by crushing, drying, grinding, mixing, drying, compressing, glazing, and pulverizing components extracted from waste ceramics pieces, waste tiles, waste gypsum, and various industrial wastes. It is possible to obtain high strength tiles by using aluminum and iron components that can be melted and increase the binding strength, and smooth the surface of the tiles by melting lead, copper, mercury, magnesium, etc. By effectively recycling industrial waste that is disposed of as legal waste designated by the government, there is an advantage of reducing waste disposal costs and eliminating landfill shortages.

Claims (1)

다량의 고령토 성분을 함유하고 있는 폐도자기편, 다량의 고령토와 백령토 성분을 함유하고 있는 폐타일, 다량의 생석회 성분을 함유하고 있는 폐석고를 일정 크기의 입자로 파쇄시키는 파쇄공정과; 다량의 구리, 납, 수은 등을 함유하고 있는 화학공장폐수처리오니, 다량의 석회질 성분을 함유하고 있는 산성폐수처리오니, 다량의 석회질을 함유한 소다회생산공정오니, 다량의 흙과 모래를 함유한 생활하수처리오니, 다량의 알루미늄을 함유한 알루미늄제련오니, 다량의 철분을 함유한 철강제련오니를 건조시키는 건조공정과; 파쇄공정 및 건조공정에 의하여 처리된 재료들을 고운 입자로 분쇄시키는 분쇄공정으로 이루어진 산업폐기물을 이용한 타일의 제조방법에 있어서,A crushing process of crushing waste ceramics pieces containing a large amount of kaolin, waste tiles containing a large amount of kaolin and white clay, and waste gypsum containing a large amount of quicklime into particles of a predetermined size; Chemical plant wastewater treatment sludge containing a large amount of copper, lead, mercury, etc., acid wastewater treatment sludge containing a large amount of calcite, soda ash production sludge containing a large amount of lime, and a large amount of soil and sand. A drying step of drying the domestic sewage treatment sludge, the aluminum smelting sludge containing a large amount of aluminum and the steel smelting sludge containing a large amount of iron; In the method of producing a tile using industrial waste consisting of a grinding step of grinding the materials treated by the shredding process and drying process into fine particles, 분쇄공정을 거친 폐도자기편 13∼17중량%, 폐타일 13∼17중량%, 폐석고 4∼6중량%, 화학공장폐수처리오니 4∼6중량%, 산성폐수처리오니 9∼11중량%, 소다회생산공정오니 9∼11중량%, 생활하수처리오니 18∼22중량%, 알루미늄제련오니 9∼11중량%, 철강제련오니 9∼11중량%가 되도록 고르게 혼합시키는 혼합공정과;13 ~ 17% by weight of waste pottery pieces, 13 ~ 17% by weight of waste tiles, 4-6% by weight of waste gypsum, 4-6% by weight of chemical wastewater treatment sludge, 9-11% by weight of acidic wastewater treatment sludge, soda ash A mixing step of evenly mixing the production process sludge to 9 to 11 wt%, the domestic sewage treatment sludge to 18 to 22 wt%, the aluminum smelting sludge to 9 to 11 wt% and the steel smelting sludge; 혼합공정에서 처리된 혼합물을 숙성로에서 숙성시키면서 1차가열하여 수분을 제거시키는 숙성건조공정과;A aging drying step of removing moisture by first heating the mixture treated in the mixing step in a aging furnace; 숙성건조된 혼합물을 판재 형태로 압축하여 성형시키는 압축성형공정과;A compression molding process of compressing and molding the mature dried mixture into a sheet form; 압축성형된 타일 형태의 성형물 표면에 유약을 도포시키는 유약처리공정과;A glaze treatment step of applying a glaze to the surface of the molded article in the form of a compression molded tile; 그리고 유약처리된 성형물을 1200∼1500℃의 열을 가하여 구워내는 소성공정에 의하여 완성품이 제조됨을 특징으로 하는 산업폐기물을 이용한 타일의 제조방법.And a finished product is manufactured by a firing process in which the glazed molded product is heated by applying heat at 1200 to 1500 ° C. to produce a tile using industrial waste.
KR10-2000-0030056A 2000-06-01 2000-06-01 a fabrication method of tile KR100391089B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
KR10-2000-0030056A KR100391089B1 (en) 2000-06-01 2000-06-01 a fabrication method of tile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR10-2000-0030056A KR100391089B1 (en) 2000-06-01 2000-06-01 a fabrication method of tile

Publications (2)

Publication Number Publication Date
KR20000063243A KR20000063243A (en) 2000-11-06
KR100391089B1 true KR100391089B1 (en) 2003-07-12

Family

ID=19671003

Family Applications (1)

Application Number Title Priority Date Filing Date
KR10-2000-0030056A KR100391089B1 (en) 2000-06-01 2000-06-01 a fabrication method of tile

Country Status (1)

Country Link
KR (1) KR100391089B1 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100985895B1 (en) 2010-05-25 2010-10-08 아이에스동서 주식회사 Preparing method of porcelain floor tile using recycling material
KR20210000835A (en) 2019-06-26 2021-01-06 구본주 Method of manufacturing for cement foam board

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20020051443A (en) * 2000-12-22 2002-06-29 이일희 Cake Construction materials and related manufacturing method in use of waste materials
KR100371579B1 (en) * 2000-12-22 2003-02-07 이일희 Construction materials and related manufacturing method in use of waste materials
KR100371577B1 (en) * 2000-12-22 2003-02-07 이일희 Construction materials and related manufacturing method in use of waste materials
KR100671801B1 (en) * 2005-10-11 2007-01-19 최병환 Manufacturing of caly brick using sluge

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR920022468A (en) * 1991-05-16 1992-12-19 이노우에 사다오 High Frequency Electronic Structure Parts
KR0134253B1 (en) * 1995-01-10 1998-04-21 이영창 Curing method of industrial waste and soil mixture
KR19980051225A (en) * 1996-12-23 1998-09-15 김종진 High strength porous brick manufacturing method using waste ceramics
KR19980076866A (en) * 1997-04-11 1998-11-16 서승석 A method of manufacturing ascon by recycled sand using only waste instead of sand used for manufacturing ascon
KR19980075734A (en) * 1997-04-01 1998-11-16 서승석 Manufacturing method of building material using sludge coming from water purification plant
KR19990046270A (en) * 1999-01-21 1999-07-05 정병호 The method of materials construction and the materials construction to be used industrial waste products
KR20000008145A (en) * 1998-07-10 2000-02-07 최종태 Interior building material using paper sludgy and waste gypsum and preparation method thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR920022468A (en) * 1991-05-16 1992-12-19 이노우에 사다오 High Frequency Electronic Structure Parts
KR0134253B1 (en) * 1995-01-10 1998-04-21 이영창 Curing method of industrial waste and soil mixture
KR19980051225A (en) * 1996-12-23 1998-09-15 김종진 High strength porous brick manufacturing method using waste ceramics
KR19980075734A (en) * 1997-04-01 1998-11-16 서승석 Manufacturing method of building material using sludge coming from water purification plant
KR19980076866A (en) * 1997-04-11 1998-11-16 서승석 A method of manufacturing ascon by recycled sand using only waste instead of sand used for manufacturing ascon
KR20000008145A (en) * 1998-07-10 2000-02-07 최종태 Interior building material using paper sludgy and waste gypsum and preparation method thereof
KR19990046270A (en) * 1999-01-21 1999-07-05 정병호 The method of materials construction and the materials construction to be used industrial waste products

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100985895B1 (en) 2010-05-25 2010-10-08 아이에스동서 주식회사 Preparing method of porcelain floor tile using recycling material
KR20210000835A (en) 2019-06-26 2021-01-06 구본주 Method of manufacturing for cement foam board

Also Published As

Publication number Publication date
KR20000063243A (en) 2000-11-06

Similar Documents

Publication Publication Date Title
CN105777075B (en) A kind of solid waste resource recovery utilizes method
KR101380856B1 (en) Method for Producing Lightweight Construction Material Using Waste and Lightweight Construction Material Produced Thereby
KR20080017966A (en) Ceramic tile composition using waste glasses and manufacturing method of the same tile
KR100254183B1 (en) Construction block using wastes
KR100391089B1 (en) a fabrication method of tile
KR20030070204A (en) Composition for light weight artificial aggregate made from waste material and method for manufacturing the same
JP3178821B1 (en) Manufacturing method of building and construction blocks
KR102313713B1 (en) Manufacturing method of procelain tile using waste glass bolltes and procelain tile manufactured by the same
KR102244600B1 (en) Manufacturing method of civil engineering and building block using ashes and Wood vinegar
KR20110125913A (en) Bricks for interior containing stone sludge and methods for preparing thereof
JP3392089B2 (en) Tile and manufacturing method thereof
KR20000063242A (en) a fabrication method of block
KR200198221Y1 (en) The apparatus for manufacturing of building meterials using indutrial waste
KR100246269B1 (en) Manufacturing method of ceramic product by mixing coal mining byproduct(pumice stone) with industrial byproduct(waste materials)
KR100241592B1 (en) Manufacture method of assembly block for ceramic material footpath-roadway
KR100423732B1 (en) Composition for construction material made from inorganic waste materials and method for manufacturing the same
KR100237349B1 (en) The process of manufacturing ceramics using wastes
GB2434365A (en) Building product based on clay and gypsum
KR100401926B1 (en) A deformationless construction material made from wastewater sludge
KR101663204B1 (en) Method for manufacturing refractory mending materials and itself
KR101080855B1 (en) Preparation method of Eco-building material using waster polishes sludge
JPH0578161A (en) Treatment of sewage sludge
JP4991979B2 (en) Industrial waste glassware
KR960011326B1 (en) Process for the preparation of magnetic tail-board using paper sludge ashes
KR19990065172A (en) Clay brick using steelmaking dust in electric furnace and its manufacturing method

Legal Events

Date Code Title Description
A201 Request for examination
E902 Notification of reason for refusal
E701 Decision to grant or registration of patent right
GRNT Written decision to grant
FPAY Annual fee payment

Payment date: 20100106

Year of fee payment: 8

LAPS Lapse due to unpaid annual fee