KR20010077155A - Sandwitch pre-cast block manufacturing apparatus for construction and method thereon - Google Patents

Abstract

PURPOSE: Disclosed are an apparatus and method for manufacturing sandwich pre-cast block for construction to gain pre-cast block having economical efficiency easily without separate interior and exterior material sticking work in constructing by mixing various instructive materials for human body and forming interior and exterior material. CONSTITUTION: The method for manufacturing sandwich pre-cast block for construction comprises first step to make interior material, exterior material and insulation material separately by mixing mixture; second step to inject interior material, exterior material and insulation material of the first step into three-stage shape frame being composed of interior/exterior material frame(122,124) and insulation material frame(126); third step to remove moving partition(130) to cut off penetrated part between interior/exterior material frame(122,124) and insulation material frame(126), to pressurize shape frame(120) inside with press; fourth step to pick out pre-cast block by separating the shape frame(120) from pre-cast block; fifth step to dry pre-cast block with steam pressure; sixth step to complete product by natural drying pre-cast block.

Description

Prefabricated sandwich fish block manufacturing apparatus for building and its manufacturing method {SANDWITCH PRE-CAST BLOCK MANUFACTURING APPARATUS FOR CONSTRUCTION AND METHOD THEREON}

The present invention relates to a prefabricated sandwich fish block manufacturing apparatus for building, and more particularly, the fish block with economical efficiency that does not need to separate the interior and exterior materials attached construction during construction, as well as various materials beneficial to the human body is mixed. It relates to a prefabricated sandwich fish block manufacturing apparatus and a manufacturing method that can be easily manufactured.

As the standard of living improves, modern people have become more concerned about their own health, and the interest in health is clearly shown not only in the food culture but also in the architectural culture. With this series of trends, techniques for making bricks using soil or loess have also been disclosed in the manufacture of building bricks. However, this technique has been a cumbersome construction work to perform the finishing work (plastering) on the outer surface after the construction of the brick. In order to make up for this drawback, a technology for building a pre-cast block using ocher but not finishing finishing has been disclosed by the present applicant.

1 is a longitudinal cross-sectional view showing a fish block (registration No. 10-0236085) filed by the applicant. As shown in FIG. 1, the conventional fish block 10 is to couple the insulating board 16 to each other via an outer frame 17 on one side of the housing 11 having the hollow part 12, and the housing. In the hollow part 12 of 11, the loess 19 is intergrated and the housing 11 and the loess 19 are integrally formed.

However, in the conventional fish block configured as described above, the housing must be manufactured separately, which makes manufacturing of the housing cumbersome, resulting in an increase in manufacturing cost.

In addition, since the housing and the loess are made of different materials, there is a difficulty in manufacturing the loess in close contact with the housing and there is a problem in that the insulation function is deteriorated.

The present invention has been made in order to solve the above-mentioned problems, as well as a variety of materials beneficial to the human body, as well as internal and external materials and heat insulating material is formed is easy to construct a fish block with economical efficiency that does not need to separate the interior and exterior materials and insulation materials after construction. It is an object of the present invention to provide a prefabricated sandwich fish block manufacturing apparatus and manufacturing method that can be manufactured.

Building prefabricated sandwich fish block manufacturing apparatus of the present invention in order to achieve the above object, the flat surface is formed on both sides, the middle is a pedestal formed in the longitudinal direction of the rectangular groove; A interior frame seated on one side of both sides of the pedestal, the interior frame being opened upward so that interior materials can be injected therein; An exterior member frame positioned on the other side of both sides of the pedestal at the same height as the interior member frame, and having an upper side open to allow the exterior material to be injected therein; The upper side is opened to be seated in the rectangular groove of the pedestal so as to connect the inner frame and the outer frame at the same time, the heat insulating material can be injected therein, the upper end and the left end is further recessed than that of the inner and outer frame It is formed and the lower end and the right end is formed of a heat insulating material frame protruded more than that of the inner and outer frame; A core installed inside the insulation frame; Consists of a movable partition to selectively block the communication portion between the interior and exterior frame and the insulation frame, and the building sandwich fish block manufacturing method, the production of the interior material, the exterior material and the insulation material separately by mixing the mixture Stage 1; A second step of injecting the interior material, the exterior material, and the thermal insulation material prepared in the first step into predetermined positions in the three-stage mold including the interior frame, the exterior frame, and the thermal insulation frame; A third step of pressing the inside of the mold with a press while removing a moving partition blocking the communication portion between the inner and outer frame and the insulating frame; A fourth step of removing the fish block by detaching the mold from the fish block; A fifth step of drying the fish block to a vapor pressure; And a sixth step of naturally drying the fish block to complete the product.

1 is an exploded perspective view showing a conventional fish block.

Figure 2 is an exploded perspective view showing a fish block manufacturing apparatus of the present invention.

Figure 3 is a perspective view showing a fish block manufacturing apparatus of the present invention.

4 is a cross-sectional view taken along the line A-A of FIG.

5 is a perspective view of a fish block of the present invention

Figure 6 is a front view showing a loaded state of the fish block of the present invention

Figure 7 is a side view showing a loaded state of the fish block of the present invention.

Figure 8 is a process diagram showing a fish block manufacturing method of the present invention.

* Reference numerals for main parts *

100: fish block manufacturing apparatus 110: stand

120: mold 122,124: inner and outer materials

126: insulation insulation 130: moving partition

140: core 200: fish block

Hereinafter will be described in detail with respect to the building assembly sandwich fish block manufacturing apparatus according to a preferred embodiment of the present invention.

Figure 2 is an exploded perspective view showing a fish block manufacturing apparatus of the present invention, Figure 3 is a combined perspective view showing a fish block manufacturing apparatus of the present invention, Figure 4 is a cross-sectional view taken along line A-A of FIG.

First, as shown in Figures 2 to 4, when dividing the configuration of the building sandwich fish block manufacturing apparatus 100 of the present invention, the pedestal 110 and the mold 120 seated on the pedestal 110 and The mobile partition 130 is detachably coupled to the inner mold 120, and the core 140 is installed in the mold 120.

First, the pedestal 110 serves to support the mold 120, the flat surface 112 is formed at the same height on both sides, the rectangular groove 114 in the middle of the surface 112 in the longitudinal direction It is formed long. Here, the rectangular groove 114 is formed wider than the flat surface 112.

The mold 120 is a frame into which the internal and external materials and the heat insulating material are injected, and is divided into three parts into the internal and external material frames 122 and 124 and the heat insulating material frame 126. The mold 120 is seated on the upper side of the pedestal 110, the interior and exterior frame 122, 124 is located at the same height and the insulation frame 126 is the interior and exterior frame 122 ( 124) it protrudes downward. Therefore, the upper end of the heat insulating material frame 126 is recessed than the upper end of the internal and external frame 122, 124, and at the same time, the left end of the heat insulating material frame 126 is internal and external frame 122 (124) It is formed more recessed than the left end of (), and the right end of the heat insulating material frame 126 protrudes more than the right end of the inner and outer housing frames 122 and 124.

The moving partition 130 blocks the space between the interior frame 122 and the insulation frame 126, and between the exterior frame 124 and the insulation frame 126, while moving up and down, and the interior frame 122. It selectively serves to block or open the insulation frame 126 and between the exterior frame 124 and the insulation frame 126. In other words, at the moment when the material is injected into the interior and exterior frame 122 and 124, the movable partition 130 is between the interior frame 122 and the insulation frame 126, and the exterior frame 124 and the insulation frame. Blocking between the (126) so that each material is not mixed, and when the injection of the material is completed, the movable partition 130 is moved upwards between the interior frame 122 and the insulation frame 126, and the exterior frame By opening between 124 and the insulation frame 126, the materials are in contact with each other. When the materials are compressed in a press (not shown) in a state in which the materials are in contact with each other, the materials are integrally formed by being bonded together by a compressive force, thereby completing one fish block.

In addition, the core 140 is positioned inside the insulation frame 126 to quickly dry the fish block 200 in the process of drying the fish block, and at the same time reduce the weight of the entire fish block 200 and the fish block 200. By forming the hole 202 in itself, the hole 202 can be utilized as a through hole such as electric wire piping.

Figure 5 is a perspective view of the fish block of the present invention, Figure 6 is a front view showing a loading state of the fish block of the present invention, Figure 7 is a side view showing a loading state of the fish block of the present invention. As shown in Figure 5, Figure 6 and Figure 7, Looking at the use state of the fish block of the present invention, the fish block 200 is formed in the same shape as the shape of the mold (120: Figure 1 bar), Coupling grooves 204 are formed at upper and left ends, and coupling protrusions 206 are formed at lower and right ends. Therefore, when loading a plurality of fish blocks 200 is coupled to the coupling groove 204 by the coupling protrusion 206 is inserted and coupled to maintain the building firmly. In addition, it is also preferable to apply more epoxy resin to the site where the fish block 200 and the fish block 200 contact to make the building more robust.

On the other hand, Figure 8 is a process diagram showing a fish block manufacturing method of the present invention. Referring to Figure 8 describes the manufacturing method of the fish block of the present invention.

First, in the first step (S310) is a process of separately mixing the mixture and manufacturing the interior material, exterior material and insulation material, the interior material is ocher, straw, gangue stone, charcoal powder, fine sawdust, lime, lime, natural fiber A blended ocher blended with a ceramic adhesive, which is beneficial to health or functionally useful gypsum and tiles. Exterior materials include solid concrete fish, stone fish (R fish: stone fish attached to concrete), tiled fish (T fish), metal fish, and fish with other aesthetically appropriate materials. Insulation materials include light aggregates such as perlite, sawdust, volcanic ash, fly ash, squirrel grains and foaming agents, as well as sand and cement.

In the second step (S320), a three-stage frame consisting of an interior frame, an exterior frame, and an insulation frame is provided, and the interior material, the exterior material, and the insulation material manufactured in the first step are respectively formed in the interior frame and the exterior frame. And in the process of injecting in the insulation frame to form a hole in the fish block by placing the core inside the insulation frame.

In the third step (S330), by removing the moving partition blocking the communication portion between the interior and exterior frame and the insulation frame upwards and simultaneously press the inside of the mold with a press to integrate the interior and exterior materials and insulation materials together To be molded.

In the fourth step S340, the mold is separated from the fish block, the fish block is taken out, and transferred to the steam drying chamber through the conveyor.

In a fifth step S350, the fish block transferred by the conveyor is first dried at a vapor pressure.

In the sixth step S360, the first dried fish block is naturally dried again to finally complete the fish block.

The present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea of the present invention. For example, the shape of the coupling groove and the coupling protrusion of the fish block may be changed into a wave shape or a latch shape. Also, in the shape of the fish block, the reinforcing steel is mixed inside the fish block to make the fish block into a large panel shape. It is possible to manufacture, and also to produce flooring.

As described above, the present invention can change the construction method from the conventional wet method to the dry method, which can greatly shorten the construction period, as well as by mixing natural materials beneficial to the human body such as loess, elvan, and charcoal as building materials. It is effective to consider not only housing as a simple residential but also health.

Claims (3)

A flat surface is formed at both sides thereof, and a pedestal formed with a long rectangular groove in the middle thereof; A interior frame seated on one side of both sides of the pedestal, the interior frame being opened upward so that interior materials can be injected therein; An exterior member frame positioned on the other side of both sides of the pedestal at the same height as the interior member frame, and having an upper side open to allow the exterior material to be injected therein; The upper side is opened to be seated in the rectangular groove of the pedestal so as to connect the inner frame and the outer frame at the same time, the heat insulating material can be injected therein, the upper end and the left end is further recessed than that of the inner and outer frame It is formed and the lower end and the right end is formed of a heat insulating material frame protruded more than that of the inner and outer frame; A core installed inside the insulation frame; Building prefabricated sandwich fish block manufacturing apparatus consisting of a movable partition for selectively blocking the communication portion between the inner and outer frame and the insulation frame. A first step of separately preparing the interior material, the exterior material and the thermal insulation material by mixing the mixture; A second step of injecting the interior material, the exterior material, and the thermal insulation material prepared in the first step into predetermined positions in the three-stage mold including the interior frame, the exterior frame, and the thermal insulation frame; A third step of pressing the inside of the mold with a press while removing a moving partition blocking the communication portion between the inner and outer frame and the insulating frame; A fourth step of removing the fish block by detaching the mold from the fish block; A fifth step of drying the fish block to a vapor pressure; And A method for manufacturing a prefabricated sandwich fish block for building comprising the sixth step of naturally drying the fish block to complete a product. The method of claim 2, The interior materials used in the first step are ocher, straw, elvan, charcoal, fine sawdust, lime, lime, natural fiber, ceramic adhesives, etc. For the exterior materials, solid concrete fish, stone fish (R fish: stone fish attached to concrete), tiled fish (T fish), metal fish, and fish with other aesthetically appropriate materials are used. And, and the insulating material is a method for manufacturing a prefabricated sandwich fish block for building, characterized in that a mixture of light and aggregate, such as perlite, sawdust, fly ash, squirrel kernel, foaming agent and sand and cement.