CN107098720A - A kind of zigzag lightweight concrete heat insulating composite building block, formula and preparation method thereof - Google Patents
A kind of zigzag lightweight concrete heat insulating composite building block, formula and preparation method thereof Download PDFInfo
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- CN107098720A CN107098720A CN201710301816.1A CN201710301816A CN107098720A CN 107098720 A CN107098720 A CN 107098720A CN 201710301816 A CN201710301816 A CN 201710301816A CN 107098720 A CN107098720 A CN 107098720A
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- 239000004567 concrete Substances 0.000 title claims abstract description 47
- 239000002131 composite material Substances 0.000 title claims abstract description 27
- 238000002360 preparation method Methods 0.000 title claims abstract description 13
- 238000009472 formulation Methods 0.000 title abstract description 6
- 238000009413 insulation Methods 0.000 claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000011049 filling Methods 0.000 claims abstract description 10
- 229920006389 polyphenyl polymer Polymers 0.000 claims abstract description 7
- 230000002787 reinforcement Effects 0.000 claims abstract description 7
- 239000012774 insulation material Substances 0.000 claims abstract description 6
- 239000000463 material Substances 0.000 claims description 44
- 239000004568 cement Substances 0.000 claims description 23
- 239000004744 fabric Substances 0.000 claims description 18
- 238000002156 mixing Methods 0.000 claims description 14
- 239000002994 raw material Substances 0.000 claims description 14
- 239000010451 perlite Substances 0.000 claims description 10
- 235000019362 perlite Nutrition 0.000 claims description 10
- 239000000843 powder Substances 0.000 claims description 10
- 235000019738 Limestone Nutrition 0.000 claims description 9
- 239000006028 limestone Substances 0.000 claims description 9
- 238000007493 shaping process Methods 0.000 claims description 9
- 239000010881 fly ash Substances 0.000 claims description 8
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000011449 brick Substances 0.000 claims description 6
- 239000011268 mixed slurry Substances 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000033001 locomotion Effects 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 3
- 230000000994 depressogenic effect Effects 0.000 claims description 3
- 229920002223 polystyrene Polymers 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 239000010883 coal ash Substances 0.000 claims 1
- 238000004134 energy conservation Methods 0.000 abstract description 6
- 239000000203 mixture Substances 0.000 abstract description 6
- 238000005336 cracking Methods 0.000 abstract description 3
- 230000035699 permeability Effects 0.000 abstract description 3
- 239000004035 construction material Substances 0.000 abstract description 2
- 238000003756 stirring Methods 0.000 description 6
- 238000010276 construction Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 230000015271 coagulation Effects 0.000 description 2
- 238000005345 coagulation Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- 239000011398 Portland cement Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000003487 anti-permeability effect Effects 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/025—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being vibrated, e.g. to promote discharging of the material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C1/00—Building elements of block or other shape for the construction of parts of buildings
- E04C1/40—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
- E04C1/41—Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts composed of insulating material and load-bearing concrete, stone or stone-like material
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Building Environments (AREA)
Abstract
The invention discloses a kind of zigzag lightweight concrete heat insulating composite building block, formula and preparation method thereof, belong to construction material, the technical problem to be solved in the present invention improves wall cracking resistance, water permeability resistance energy how to realize heat insulation building block building energy conservation standard and can meet all other index requests of building block.Technical scheme is:A kind of zigzag lightweight concrete heat insulating composite building block, including the two side being arranged with parallel and a pair of ribs being arranged between two side, reinforcement inwall is provided between the both sides of the chest, two side, a pair of ribs and reinforcement inwall composition twoport type cavity housing, filling insulation core in the cavity of twoport type cavity housing, insulation core uses light heat insulation material polyphenyl block.The invention also discloses zigzag lightweight concrete heat insulating composite building block formula and preparation method thereof.
Description
Technical field
The present invention relates to construction material, specifically a kind of zigzag lightweight concrete heat insulating composite building block, match somebody with somebody
Side and preparation method thereof.
Background technology
The urban construction theory of " green, energy-saving and environmental protection " was progressively popularized in recent years, building energy conservation requirement more and more higher, entirely
State's some areas building energy saving rate by original 65% improve till now 75%, promote insulating wall material of new generation quick
Growth and development.But existing insulation blocks generally existing autogenous shrinkage is big, moisture content is high, sensitive to temperature, sedimentation change,
So that some many defects of concrete insulation blocks wall are progressively exposed:As wall crazing, seepage, wall skin come off, saved not
Up to standard, wall overall durability poor-performing etc., as quality problem main in architectural engineering.
In order to solve the problems, such as above-mentioned wall quality, we have made intensive studies and divided from material to construction to construction wall
Analysis, it is found that insulation blocks cavity body material and its formula play a key effect wherein.The cavity body of insulation blocks is typically mixed
Soil is coagulated, the heterogeneous material that it is made up of aggregate, binder materials, gas, moisture etc. is cementing to be formed.Insulation blocks itself ftracture
Main cause be in course of hardening, produce cubic deformation, such as " the wet drying shrinkage that rises ", " chemical shrinkage ", it is this change
Shape causes the uneven of Volume Changes due to the not homogeneous of the various components of concrete:Binder materials shrinks larger, and aggregate shrinks very
Small, their thermal coefficient of expansion is different, can still be expanded after the material water suction after drying shrinkage, material can be sent out again after dehydration
Life is dry-shrinkage deformed, so circulation, and cubic deformation freely, does not produce restraint stress, thereby results in crack and damage.
Concrete density, thermal conductivity factor, the wall assembled deadweight, three are proportionate.Normal concrete and its insulation are built
Block product thermal resistance is small, can not meet building energy conservation requirement, and influence anti-seismic performance.If the grading of aggregates used in production
It is unreasonable, building block outer wall leakiness, infiltration can be caused, does not reach seepage resistance demand, wall durability is reduced.
In summary, how to realize heat insulation building block building energy conservation standard and can meet building block all other indexs will
Ask, it can be the technical problem that presently, there are to improve wall cracking resistance, water permeability resistance.
The U of Patent No. CN 204185992 patent document discloses a kind of combined lightweight aggregate concrete heat insulation building block,
Including cavity body and insulation material, cavity body is the hollow right angle hexahedron that combined lightweight aggregate concrete one-piece casting is molded, empty
The outer wall of cavity is to be symmetrically arranged with two middle ribs, cavity to be filled with light porous insulation on the inside of rectangular box, its two waist
The core body of material.The triangle that middle rib is isosceles triangle or drift angle is fillet, base and the outer wall of triangle are connected as a single entity.Gently
Matter porous insulation material is polystyrene foam or polyurethane foam.It is whole but the technical scheme has insulation blocks unit weight height
Body low intensity, easy to crack, breakage rate is big, the shortcomings of anti-permeability performance is poor.
The content of the invention
The technical assignment of the present invention be for more than it is not enough there is provided a kind of zigzag lightweight concrete heat insulating composite building block,
Formula and preparation method thereof, to solve how to realize heat insulation building block building energy conservation standard and all other of building block can be met
Index request, the problem of improving wall cracking resistance, water permeability resistance energy.
The technical solution adopted for the present invention to solve the technical problems is:A kind of zigzag lightweight concrete insulation is compound to build
Reinforcement is provided between block, including the two side being arranged with parallel and a pair of ribs being arranged between two side, the both sides of the chest
Filling is protected in inwall, two side, a pair of ribs and reinforcement inwall composition twoport type cavity housing, the cavity of twoport type cavity housing
Wen Xin, insulation core uses light heat insulation material polyphenyl block.
Preferably, the upper side of the side wall is provided with convex portion, downside sets fluted, when assembling building block above and below
Increase mechanical snap power, form mortise and tenon effect, make wall more can firm stable.
More preferably, the upper side for strengthening inwall is provided with convex portion, and downside sets fluted, when assembling building block on
Lower increase mechanical snap power, forms mortise and tenon effect, makes wall more can firm stable.
A kind of formula of zigzag lightweight concrete heat insulating composite building block, the heat insulating composite building block includes twoport type hollow shell
Body and insulation core, insulation core use polyphenyl block;Two outer walls of twoport type cavity housing are mainly mixed by the raw material of following weight proportion
Conjunction is processed:500-600 parts of limestone powder, 260-300 parts of cement, 40-80 parts of flyash, 100-140 parts of haydite, polyphenyl
3-9 parts of particle, 130-190 parts of water;
The both sides of the chest and reinforced wall of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:Cement
260-340 parts, 30-100 parts of perlite, 200-270 parts of water.
Preferably, two outer walls of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:
520-570 parts of limestone powder, 270-290 parts of cement, 50-70 parts of flyash, 110-130 parts of haydite, 4-7 parts of granular polystyrene,
140-180 parts of water;
The both sides of the chest and reinforced wall of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:Cement
280-320 parts, 40-80 parts of perlite, 220-255 parts of water.
More preferably, the cavity housing of insulation blocks is mainly mixed and processed by the raw material of following weight proportion:Lime stone
540 parts of powder, 280 parts of cement, 60 parts of flyash, 120 parts of haydite, 160 parts of water;
The both sides of the chest and reinforced wall of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:Cement
300 parts, 60 parts of perlite, 240 parts of water.
More preferably, the cement uses the cement of P.O 42.5, and P.O refers to Portland cement, and 42.5 refer to cement
Intensity (28 days).
A kind of preparation method of zigzag lightweight concrete heat insulating composite building block, the preparation method comprises the following steps:
(1) concrete material, is made, including makes two outer wall lightweight concrete material and both sides of the chest and strengthens inwall lightweight coagulation
Earth material:
Make two outer wall lightweight concrete material:
1., by 500-600 parts of limestone powder, 260-300 parts of cement, 40-80 parts of flyash, 100-140 parts of haydite gathers
3-9 parts of benzene particle is put into hopper, well mixed to obtain mixed dry material;
2., the mixed dry material in hopper is poured into after mixer, 130-190 parts of water, 3-5 points of stirring are added into mixer
Clock, is thoroughly mixed and uniformly obtains mixing wet feed;
3., mixing wet feed is placed on the oblique belt of conveying, temporary storing bin after being sent into by oblique belt;
Make both sides of the chest and strengthen inwall lightweight concrete material:
1., by 280-320 parts of cement, 40-80 parts of perlite is put into hopper, well mixed to obtain mixed dry material;
2., the mixed dry material in hopper is poured into after mixer, 220-255 parts of water, 3-5 points of stirring are added into mixer
Clock, is sufficiently stirred for obtaining mixed slurry;
3., mixed slurry is placed on the oblique belt of conveying, temporary storing bin before being sent into by oblique belt;
(2), block forming:
1. trigger, is sent accurately to deliver to shaping on steel supporting plate with supporting plate, it is framed to drop to shaping supporting plate;
2. slurry in preceding temporary storing bin first, is inserted into both sides of the chest and inwall with setting gauge, fills up and tamps, then mixed in rear temporary storing bin
Close wet feed and enter material distributing machine progress cloth, cloth is in the case of vibration equipment, to make concrete wet feed uniform pack mould empty
Intracavitary forms horizontal plane to predetermined altitude, i.e. fed the mixing wet feed prepared by vibration and material distributing machine reciprocating swing
Mould;
3. setting height, and pressurize 30S, are depressed into dither push-down head, i.e., carries out pressure of shaking to mixing wet feed in mould
The cavity housing of insulation blocks is obtained, pressure of shaking is the requirement according to product strength, by adjusting cloth time, cloth number of times and shaking
Dynamic frequency, reaches the purpose of closely knit cloth;
(3), it is stripped:
1. pressure head pushes down the upper plane of the cavity housing of insulation blocks after, being molded, and framed up rising treats that insulation blocks are empty
Cavity shell it is completely out it is framed after, pressure head goes upward to initial point;
That 2., send trigger pushes away brick system motion, by the cavity housing supporting plate of the insulation blocks after shaping from steel supporting plate
Shift onto on brick receiving machine, complete a circulation;
(4), filling insulation core:The filling insulation core into the hollow shell body of insulation blocks, and by cavity housing with being incubated core
Pressing is into a single integrated structure, obtains insulation blocks.
Above-mentioned all motions control to complete by proximity switch sensing and PLC, are used in heat insulating composite building block manufacturing process
Equipment be common equipment in the prior art.
The present invention zigzag lightweight concrete heat insulating composite building block, formula and preparation method thereof compared to the prior art,
Have the advantages that:
1st, the present invention both can guarantee that the property indices of wall met construction standards requirement, and the heat transfer of wall can be weakened again
Ability, reduces itself unit weight of masonry, improves intensity, it is to avoid wall crazing seepage, strengthens heat-insulating property, improves wall durability
Can, eliminate the wall caused by material and quality problems occur, promote the smooth implementation of wall energy saving integrated;
2nd, the present invention three walls above and below make convex portion and groove, when can make to assemble above and below two building blocks insert mutually,
Formed tenon structure, increase mechanical snap power, make wall more can firm stable, while stress can be controlled to cause opening for wall
Split, eliminate wall leakage, improve heat insulation function and endurance quality;
3rd, cloth and pressure technique of shaking are used in insulation blocks manufacturing process of the invention, cloth is the feelings in cloth machine vibration
Under condition, make in concrete mix uniform pack mould cavity to predetermined altitude, and form the process of horizontal plane, pressure of shaking is basis
The requirement of product strength, by adjusting cloth time, cloth number of times and vibration frequency, to reach the purpose of closely knit cloth;
4th, the demoulding in insulation blocks manufacturing process of the invention is joint product insulation blocks idiosome is taken off from moulding box
Go out, then device reset, prepare the process of next molding cycle, the demoulding is steady, upper die head while lower moulding box is carried upwards
Oil cylinder working-pressure is sufficiently large, it is to avoid upper mould oil cylinder is gone here and there upwards when producing the demoulding, causes the demoulding difficult, reduces damaged.
Therefore the present invention has the spies such as reasonable in design, simple in construction, easy to process, small volume, easy to use, one-object-many-purposes
Point, thus, have good value for applications.
Brief description of the drawings
The present invention is further described below in conjunction with the accompanying drawings.
Accompanying drawing 1 is the structural representation of zigzag lightweight concrete heat insulating composite building block;
Accompanying drawing 2 is the structural representation of the hollow cavity shell of accompanying drawing 1.
In figure:1st, cavity housing, 2, insulation core, 3, side wall, 4, rib, 5, strengthen inwall, 6, groove, 7, convex portion.
Embodiment
The invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
In the present invention, in the case where not making anti-phase explanation, the noun of locality used such as " front, back, left, right, up, down " refers to
Front, back, left, right, up, down shown in refer to the attached drawing 1, " inside and outside " refers to inside and outside part profile in itself.
Embodiment 1:
As shown in figure 1 and 2, zigzag lightweight concrete heat insulating composite building block of the invention, its structure includes parallel set
It is provided between the two side 3 being equipped with and a pair of the ribs 4 being arranged between two side 3, both sides of the chest 4 and strengthens inwall 5, two side 3,
Filling insulation core 2, guarantor in a pair of ribs 4 and the reinforcement composition twoport type cavity of inwall 5 housing 1, the cavity of twoport type cavity housing 1
Warm core 2 uses light heat insulation material polyphenyl block.The upper side of side wall 3 is provided with convex portion 7, and downside opens up groove 6, strengthens inwall 5
Upper side be provided with convex portion 7, downside opens up groove 6, when assembling building block above and below increase mechanical snap power, form mortise and tenon effect,
Make wall more can firm stable.
Embodiment 2
The preparation method for making the zigzag lightweight concrete heat insulating composite building block in embodiment 1 comprises the following steps:
(1) concrete material, is made, including makes two outer wall lightweight concrete material and both sides of the chest and strengthens inwall lightweight coagulation
Earth material:
Make two side lightweight concrete material:
1., by limestone powder, cement, flyash, perlite is put into hopper, well mixed to obtain mixed dry material;
2., the mixed dry material in hopper is poured into after mixer, water is added into mixer, stirs 3-5 minutes, fully stirs
Mix to be well mixed and obtain mixing wet feed;
3., mixing wet feed is placed on the oblique belt of conveying, temporary storing bin before being sent into by oblique belt;
Wherein, the weight proportion of each raw material is as shown in the table:
Make both sides of the chest and strengthen inwall lightweight concrete material:
1., by cement, perlite is put into hopper, well mixed to obtain mixed dry material;
2., the mixed dry material in hopper is poured into after mixer, water is added into mixer, stirs 3-5 minutes, fully stirs
Mix and uniformly obtain mixed slurry;
3., mixed slurry is placed on the oblique belt of conveying, temporary storing bin before being sent into by oblique belt;
Wherein, the weight proportion of each raw material is as shown in the table:
(2), block forming:
1. trigger, is sent accurately to deliver to shaping on steel supporting plate with supporting plate, it is framed to drop to shaping supporting plate;
2. slurry in preceding temporary storing bin first, is inserted into both sides of the chest and inwall with setting gauge, fills up and tamps, then mixed in rear temporary storing bin
Close wet feed and enter material distributing machine progress cloth, cloth is in the case of vibration equipment, to make concrete wet feed uniform pack mould empty
Intracavitary forms horizontal plane to predetermined altitude, i.e. fed the mixing wet feed prepared by vibration and material distributing machine reciprocating swing
Mould;
3. setting height, and pressurize 30S, are depressed into dither push-down head, i.e., carries out pressure of shaking to mixing wet feed in mould
The cavity housing of insulation blocks is obtained, pressure of shaking is the requirement according to product strength, by adjusting cloth time, cloth number of times and shaking
Dynamic frequency, reaches the purpose of closely knit cloth;
(3), it is stripped:
1. pressure head pushes down the upper plane of the cavity housing of insulation blocks after, being molded, and framed up rising treats that insulation blocks are empty
Cavity shell it is completely out it is framed after, pressure head goes upward to initial point;
That 2., send trigger pushes away brick system motion, by the cavity housing supporting plate of the insulation blocks after shaping from steel supporting plate
Shift onto on brick receiving machine, complete a circulation;
(4), filling insulation core:The filling insulation core into the hollow shell body of insulation blocks, and by cavity housing with being incubated core
Pressing is into a single integrated structure, obtains insulation blocks.
Heat insulating composite building block conserve 28 days after through actually detected:Average strength 6.1MPa, minimum value 5.5MPa, do apparent
Density 810Kg/m3, contract with dry rate 0.041, water absorption rate 10.2%, building block thermal resistance value 2.39m2.k/w reaches 75% energy conservation standard.
By embodiment above, the those skilled in the art can readily realize the present invention.But should
Work as understanding, the present invention is not limited to above-mentioned embodiment.On the basis of disclosed embodiment, the technical field
Technical staff can be combined different technical characteristics, so as to realize different technical schemes.
It is the known technology of those skilled in the art in addition to the technical characteristic described in specification.
Claims (8)
1. a kind of zigzag lightweight concrete heat insulating composite building block, including the two side that is arranged with parallel and it is arranged on two side
Between a pair of ribs, it is characterised in that:Reinforcement inwall, two side, a pair of ribs and reinforcement inwall are provided between the both sides of the chest
Filling insulation core in twoport type cavity housing, the cavity of twoport type cavity housing is constituted, insulation core is poly- using light heat insulation material
Benzene block.
2. zigzag lightweight concrete heat insulating composite building block according to claim 1, it is characterised in that:The side wall it is upper
Side is provided with convex portion, and downside sets fluted.
3. zigzag lightweight concrete heat insulating composite building block according to claim 1 or 2, it is characterised in that:It is described to strengthen
The upper side of inwall is provided with convex portion, and downside sets fluted.
4. a kind of formula of zigzag lightweight concrete heat insulating composite building block, it is characterised in that:It is any one in such as claim 1-3
Described in zigzag lightweight concrete heat insulating composite building block formula, the heat insulating composite building block include twoport type cavity housing and
Core is incubated, insulation core uses polyphenyl block;Two outer walls of twoport type cavity housing are main to be added by the raw material mixing of following weight proportion
Work is formed:500-600 parts of limestone powder, 260-300 parts of cement, 40-80 parts of flyash, 100-140 parts of haydite, granular polystyrene
3-9 parts, 130-190 parts of water;
The both sides of the chest and reinforced wall of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:Cement 260-
340 parts, 30-100 parts of perlite, 200-270 parts of water.
5. the formula of zigzag lightweight concrete heat insulating composite building block according to claim 4, it is characterised in that:Twoport type
Two outer walls of cavity housing are mainly mixed and processed by the raw material of following weight proportion:520-570 parts of limestone powder, cement
270-290 parts, 50-70 parts of flyash, 110-130 parts of haydite, 4-7 parts of granular polystyrene, 140-180 parts of water;
The both sides of the chest and reinforced wall of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:Cement 280-
320 parts, 40-80 parts of perlite, 220-255 parts of water.
6. the formula of zigzag lightweight concrete heat insulating composite building block according to claim 5, it is characterised in that:Insulation is built
The cavity housing of block is mainly mixed and processed by the raw material of following weight proportion:540 parts of limestone powder, 280 parts of cement, powder
60 parts of coal ash, 120 parts of haydite, 160 parts of water;
The both sides of the chest and reinforced wall of twoport type cavity housing are mainly mixed and processed by the raw material of following weight proportion:Cement 300
Part, 60 parts of perlite, 240 parts of water.
7. the formula of the zigzag lightweight concrete heat insulating composite building block according to claim 4,5 or 6, it is characterised in that:
The cement uses the cement of P.O 42.5.
8. a kind of preparation method of zigzag lightweight concrete heat insulating composite building block, it is characterised in that:As appointed in claim 1-3
The preparation method of zigzag lightweight concrete heat insulating composite building block described in meaning one, the preparation method comprises the following steps:
(1), make concrete material, including make two outer wall lightweight concrete material and both sides of the chest and strengthen inwall lightweight concrete
Material:
Make two outer wall lightweight concrete material:
1., by 500-600 parts of limestone powder, 260-300 parts of cement, 40-80 parts of flyash, 100-140 parts of haydite, polyphenyl
3-9 parts of grain is put into hopper, well mixed to obtain mixed dry material;
2., the mixed dry material in hopper is poured into after mixer, 130-190 parts of water is added into mixer, is stirred 3-5 minutes,
It is thoroughly mixed and uniformly obtains mixing wet feed;
3., mixing wet feed is placed on the oblique belt of conveying, temporary storing bin after being sent into by oblique belt;
Make both sides of the chest and strengthen inwall lightweight concrete material:
1., by 280-320 parts of cement, 40-80 parts of perlite is put into hopper, well mixed to obtain mixed dry material;
2., the mixed dry material in hopper is poured into after mixer, 220-255 parts of water is added into mixer, is stirred 3-5 minutes,
It is sufficiently stirred for obtaining mixed slurry;
3., mixed slurry is placed on the oblique belt of conveying, temporary storing bin before being sent into by oblique belt;
(2), block forming:
1. trigger, is sent accurately to deliver to shaping on steel supporting plate with supporting plate, it is framed to drop to shaping supporting plate;
2. slurry in preceding temporary storing bin first, is inserted into both sides of the chest and inwall with setting gauge, fills up and tamps, then mixing wet in rear temporary storing bin
Material enters material distributing machine and carries out cloth, and cloth is in the case of vibration equipment, to make in concrete wet feed uniform pack mould cavity
To predetermined altitude, horizontal plane is formed, i.e. the mixing wet feed prepared is fed by vibration and material distributing machine reciprocating swing and is molded
Mould;
3. setting height, and pressurize 30S, are depressed into dither push-down head, i.e., pressure of being shaken to mixing wet feed progress in mould is obtained
The cavity housing of insulation blocks;
(3), the demoulding:
1. pressure head pushes down the upper plane of the cavity housing of insulation blocks after, being molded, and insulation blocks hollow shell is treated in framed up rising
Body it is completely out it is framed after, pressure head goes upward to initial point;
That 2., send trigger pushes away brick system motion, and the cavity housing of the insulation blocks after shaping is shifted onto with supporting plate from steel supporting plate
On brick receiving machine, a circulation is completed;
(4), filling insulation core:The filling insulation core into the hollow shell body of insulation blocks, and cavity housing is pressed with insulation core
It is into a single integrated structure, obtain insulation blocks.
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CN109500979A (en) * | 2018-10-17 | 2019-03-22 | 夏冰 | A kind of environmental protection brick and its processing method |
CN109958228A (en) * | 2019-04-29 | 2019-07-02 | 北绿建筑科技(鹿泉)有限公司 | Peripheral protective wall beam, column heat-insulating bridge-cut-off building block and construction method |
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