CN103362245A - Composite waste residue heat insulating building brick and manufacturing method thereof - Google Patents
Composite waste residue heat insulating building brick and manufacturing method thereof Download PDFInfo
- Publication number
- CN103362245A CN103362245A CN2012100944199A CN201210094419A CN103362245A CN 103362245 A CN103362245 A CN 103362245A CN 2012100944199 A CN2012100944199 A CN 2012100944199A CN 201210094419 A CN201210094419 A CN 201210094419A CN 103362245 A CN103362245 A CN 103362245A
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- waste residue
- insulation blocks
- compound waste
- raw material
- parts
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a composite waste residue heat insulating building brick and a manufacturing method thereof. The manufacturing method of the composite waste residue heat insulating building brick comprises the following steps of: by taking 40-50 parts of coal gangue, 15-20 parts of yellow phosphorus furnace slag, 10-15 parts of coal ash, 0.1-5 parts of gypsum and 10-15 parts of cement as raw materials, crushing the raw materials and mixing the raw materials with 10-15 parts of water; uniformly stirring and mixing to obtain a raw material of the composite waste residue heat insulating building brick; then, filling the raw material of the composite waste residue heat insulating building brick to a moulding die; and vibrating, pressurizing, moulding and condensing the raw material of the composite waste residue heat insulating building brick in the die to prepare the composite waste residue heat insulating building brick. The composite waste residue heat insulating building brick disclosed by the invention not only has the advantages of good self-heat-insulating performance and high strength, but also has the advantages of uniform bearing gravity, low manufacturing cost and the like, and is simple and convenient to construct. The composite waste residue heat insulating building brick can be widely applied to exterior wall masonry of high-rise or ultra-high-rise frame structures.
Description
Technical field
The present invention relates to a kind of compound waste residue insulation blocks and preparation method thereof, belong to the building material blocks technical field.
Background technology
At present, building heat preservation blocks of the prior art is take cement and gathers materials (sand) as main raw material(s), make the rectangular hollow building block through stirring, vibrations or other moulding process, and at hollow position fill insulant material (foamed concrete, thermal insulation mortar or EPS plate).Insulation blocks is mainly used with frame construction exterior wall, partition wall and is built by laying bricks or stones.There is following problem in these insulation blocks of the prior art: heat-insulating property does not reach the self-heat conserving requirement, need to carry out ancillary method and just can reach the wall thermal insulating requirement; Heat insulating material and Bond Performance Between Concrete are bad, can not hang weight; Intensity is not high, is easy to occur the losing fangle phenomenon in transportation and work progress.Because insulation blocks of the prior art exists the problems referred to above, so its result of use or not ideal enough.
Summary of the invention
The object of the invention is to: provide a kind of and have the self-heat conserving performance and intensity is higher, stressed evenly, easy construction compound waste residue insulation blocks and preparation method thereof efficiently, to overcome the deficiencies in the prior art.
The present invention is achieved in that a kind of compound waste residue insulation blocks of the present invention, comprise and adopt the compound waste residue insulation blocks raw material that is formed by gangue, yellow phosphorus furnace slag, flyash, gypsum and cement mixing to suppress the compound waste residue insulation blocks body that forms, compound waste residue insulation blocks body be provided with 2 row more than strip through-hole, and at least one row's strip through-hole, be filled with polyethylene foams plate insulation layer, and be provided with the strip through-hole that at least one row does not fill any material.
Be respectively equipped with a matrix separate slot in the symmetrical two sides of above-mentioned compound waste residue insulation blocks body.
In one of them matrix separate slot of above-mentioned compound waste residue insulation blocks body, be fixed with the insulation tenon that adopts the polyethylene foams plate to make.
The top end face of above-mentioned insulation tenon protrudes from the side surface of compound waste residue insulation blocks body, and the top end face height that protrudes from side surface is less than or equal to the degree of depth of another matrix separate slot of compound waste residue insulation blocks body.
The preparation method that is used for the of the present invention a kind of compound waste residue insulation blocks body of above-mentioned compound waste residue insulation blocks is: get by weight 40～50 parts of gangues, 15～20 parts of yellow phosphorus furnace slags, 10～15 parts in flyash, 0.1～5 part in gypsum, 10～15 parts of cement are raw material, each raw material is pulverized rear water with 10～15 parts to be mixed, and after mixing, can obtain compound waste residue insulation blocks raw material, then compound waste residue insulation blocks raw material is packed in the moulding form, after compound waste residue insulation blocks raw material in the mould shaken extrusion forming and solidify, both can make compound waste residue insulation blocks body.
When the compound waste residue insulation blocks raw material in the above-mentioned mould was shaken extrusion forming, institute's applied pressure was 30～50 tons of pressure.
The strength mark of above-mentioned cement is the Portland cement that is equal to or greater than 42.5 labels.
The grain diameter of the gangue after the above-mentioned pulverizing is less than or equal to 5.00mm, and the grain diameter of the yellow phosphorus furnace slag after the pulverizing is less than or equal to 1.18mm.
Because having adopted technique scheme, the present invention to adopt industrial residue gangue, flyash, yellow phosphorus furnace slag is main raw material(s), has greatly reduced cement consumption, and effectively improved block strength; And the present invention is by filled polyethylene plastic foamboard insulation layer in strip through-hole and keep somewhere strip through-hole that at least one row do not fill any material, effectively satisfied the requirement of wall self-insulation by the design of this cavity, need not in use body of wall is carried out heat preservation construction again, and easy construction is quick, cheap, product economy.The present invention is through testing comparison with conventional insulation blocks of the prior art under identical environment for use condition, thermal transmittance of the present invention is 1.0W/m
2K, its thermal and insulating performance is better than other insulation blocks greatly; And there is not the problem of heat insulating material and concrete binding when using in the present invention; Therefore and compound waste residue insulation blocks body of the present invention has higher intensity, and the weight of the article of hanging is 2～3 times of traditional insulation blocks in use, simultaneously, transport and work progress in also be not easy to occur the phenomenon of losing fangle.So the present invention compared with prior art, the present invention has advantages of that not only the self-heat conserving performance is good, intensity is high, but also has the advantages such as the gravity of bearing is even, easy construction is quick, cost of manufacture is cheap.The present invention can be widely used in high level or Super High frame construction outer-wall building.Use proof through test, use the present invention to have the characteristics of thermal and insulating performance excellence, and can make the energy consumption decrease of building.
Description of drawings
Fig. 1 is structural representation of the present invention.
The compound waste residue insulation blocks of description of reference numerals: 1-body, the 2-strip through-hole, 3-polyethylene foams plate insulation layer, 4-matrix separate slot, 5-is incubated tenon, and h-insulation tenon top end face is to the height of compound waste residue insulation blocks body side surface.
The specific embodiment
Below, the present invention is further illustrated in conjunction with the accompanying drawings and embodiments.
Embodiments of the invention: the structural representation of a kind of compound waste residue insulation blocks of the present invention as shown in Figure 1, this building block comprises to be adopted by gangue, yellow phosphorus furnace slag, flyash, the compound waste residue insulation blocks body 1 that the compound waste residue insulation blocks raw material compacting that gypsum and cement mixing form forms, during making, produce 2～5 rows' strip through-hole 2 at compound waste residue insulation blocks body 1, and at least one row's strip through-hole 2, fill full polyethylene foams plate insulation layer 3, this polyethylene foams plate insulation layer 3 can directly adopt existing polyethylene foams plate as raw material, should keep at least simultaneously the strip through-hole 2 that a row does not fill any material; In order when building use by laying bricks or stones, to reach better heat insulation effect, can be respectively equipped with in the symmetrical two sides of compound waste residue insulation blocks body 1 a matrix separate slot 4, and the insulation tenon 5 that fixing employing polyethylene foams plate is made in one of them matrix separate slot 4 of compound waste residue insulation blocks body 1, make simultaneously the top end face of insulation tenon 5 protrude from the side surface of compound waste residue insulation blocks body 1, and its top end face height h that protrudes from side surface is less than or equal to the degree of depth of another matrix separate slot 4 of compound waste residue insulation blocks body 1.
The preparation method that is used for the of the present invention a kind of compound waste residue insulation blocks body of above-mentioned compound waste residue insulation blocks is: get by weight 40～50 parts of gangues, 15～20 parts of yellow phosphorus furnace slags, 10～15 parts in flyash, 0.1～5 part in gypsum, 10～15 parts of cement are raw material, the gangue that it is used, yellow phosphorus furnace slag, flyash all adopts industrial residue of the prior art, each raw material is pulverized rear water with 10～15 parts to be mixed, and after mixing, can obtain compound waste residue insulation blocks raw material, then compound waste residue insulation blocks raw material is packed in the moulding form, after compound waste residue insulation blocks raw material in the mould shaken extrusion forming and solidify, both can make compound waste residue insulation blocks body; When the compound waste residue insulation blocks raw material in the mould was shaken extrusion forming, institute's applied pressure was 30～50 tons of pressure; It is the Portland cement that is equal to or greater than 42.5 labels that its cement can adopt strength mark of the prior art; The grain diameter of the gangue after pulverizing is controlled in the scope that is less than or equal to 5.00mm, the grain diameter of the yellow phosphorus furnace slag after pulverizing is controlled at is less than or equal in the 1.18mm.
Claims (8)
1. compound waste residue insulation blocks, comprise and adopt the compound waste residue insulation blocks raw material that is formed by gangue, yellow phosphorus furnace slag, flyash, gypsum and cement mixing to suppress the compound waste residue insulation blocks body (1) that forms, it is characterized in that: compound waste residue insulation blocks body (1) be provided with 2 row more than strip through-hole (2), and at least one row's strip through-hole (2), be filled with polyethylene foams plate insulation layer (3), and be provided with the strip through-hole (2) that at least one row does not fill any material.
2. compound waste residue insulation blocks according to claim 1 is characterized in that: be respectively equipped with a matrix separate slot (4) in the symmetrical two sides of compound waste residue insulation blocks body (1).
3. compound waste residue insulation blocks according to claim 2 is characterized in that: be fixed with the insulation tenon (5) that adopts the polyethylene foams plate to make in one of them matrix separate slot (4) of compound waste residue insulation blocks body (1).
4. compound waste residue insulation blocks according to claim 3, it is characterized in that: the top end face of insulation tenon (5) protrudes from the side surface of compound waste residue insulation blocks body (1), and the top end face height (h) that protrudes from side surface is less than or equal to the degree of depth of another matrix separate slot (4) of compound waste residue insulation blocks body (1).
5. the preparation method of a compound waste residue insulation blocks body, it is characterized in that: get by weight 40～50 parts of gangues, 15～20 parts of yellow phosphorus furnace slags, 10～15 parts in flyash, 0.1～5 part in gypsum, 10～15 parts of cement are raw material, each raw material is pulverized rear water with 10～15 parts to be mixed, and after mixing, can obtain compound waste residue insulation blocks raw material, then compound waste residue insulation blocks raw material is packed in the moulding form, after compound waste residue insulation blocks raw material in the mould shaken extrusion forming and solidify, both can make compound waste residue insulation blocks body.
6. the preparation method of compound waste residue insulation blocks body according to claim 5, it is characterized in that: when the compound waste residue insulation blocks raw material in the mould was shaken extrusion forming, institute's applied pressure was 30～50 tons of pressure.
7. the preparation method of compound waste residue insulation blocks body according to claim 5, it is characterized in that: the strength mark of described cement is the Portland cement that is equal to or greater than 42.5 labels.
8. the preparation method of compound waste residue insulation blocks body according to claim 5, it is characterized in that: the grain diameter of the gangue after the pulverizing is less than or equal to 5.00mm, and the grain diameter of the yellow phosphorus furnace slag after the pulverizing is less than or equal to 1.18mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100944199A CN103362245A (en) | 2012-04-01 | 2012-04-01 | Composite waste residue heat insulating building brick and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012100944199A CN103362245A (en) | 2012-04-01 | 2012-04-01 | Composite waste residue heat insulating building brick and manufacturing method thereof |
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| Publication Number | Publication Date |
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| CN103362245A true CN103362245A (en) | 2013-10-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012100944199A Pending CN103362245A (en) | 2012-04-01 | 2012-04-01 | Composite waste residue heat insulating building brick and manufacturing method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104961401A (en) * | 2014-09-29 | 2015-10-07 | 济南天硕新型墙材有限公司 | Self-thermal-insulation building block |
| CN107268874A (en) * | 2017-07-10 | 2017-10-20 | 杨杰 | A kind of equipment for being filled automatically inside insulation blocks |
| CN107447909A (en) * | 2017-08-14 | 2017-12-08 | 徐州市恒基伟业建材发展有限公司 | A kind of gangue hollow insulating brick |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1073929A (en) * | 1991-12-26 | 1993-07-07 | 山东矿业学院 | Natural curing coal gangue brick |
| EP0808812A1 (en) * | 1996-02-19 | 1997-11-26 | Arbeitsgemeinschaft Mauerziegel e.V. | Porous masonry brick |
| CN1425628A (en) * | 2001-12-11 | 2003-06-25 | 王长生 | Light composite heat insulation block material |
| CN1597595A (en) * | 2004-08-06 | 2005-03-23 | 张晋省 | Construction material product produced by industrial solid was and building refuse |
| CN101831984A (en) * | 2010-05-12 | 2010-09-15 | 高正平 | Heat insulation block |
| CN102677803A (en) * | 2011-03-07 | 2012-09-19 | 彭昊 | Five-hole-row self-heat-insulating and soundproof masonry block wall body |
-
2012
- 2012-04-01 CN CN2012100944199A patent/CN103362245A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1073929A (en) * | 1991-12-26 | 1993-07-07 | 山东矿业学院 | Natural curing coal gangue brick |
| EP0808812A1 (en) * | 1996-02-19 | 1997-11-26 | Arbeitsgemeinschaft Mauerziegel e.V. | Porous masonry brick |
| CN1425628A (en) * | 2001-12-11 | 2003-06-25 | 王长生 | Light composite heat insulation block material |
| CN1597595A (en) * | 2004-08-06 | 2005-03-23 | 张晋省 | Construction material product produced by industrial solid was and building refuse |
| CN101831984A (en) * | 2010-05-12 | 2010-09-15 | 高正平 | Heat insulation block |
| CN102677803A (en) * | 2011-03-07 | 2012-09-19 | 彭昊 | Five-hole-row self-heat-insulating and soundproof masonry block wall body |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104961401A (en) * | 2014-09-29 | 2015-10-07 | 济南天硕新型墙材有限公司 | Self-thermal-insulation building block |
| CN105060781A (en) * | 2014-09-29 | 2015-11-18 | 济南天硕新型墙材有限公司 | Self-thermal insulation concrete block |
| CN107268874A (en) * | 2017-07-10 | 2017-10-20 | 杨杰 | A kind of equipment for being filled automatically inside insulation blocks |
| CN107447909A (en) * | 2017-08-14 | 2017-12-08 | 徐州市恒基伟业建材发展有限公司 | A kind of gangue hollow insulating brick |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20131023 |