KR100372149B1 - a manufactufing method of a clay brick and that clay brick - Google Patents

a manufactufing method of a clay brick and that clay brick Download PDF

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Publication number
KR100372149B1
KR100372149B1 KR10-2001-0011216A KR20010011216A KR100372149B1 KR 100372149 B1 KR100372149 B1 KR 100372149B1 KR 20010011216 A KR20010011216 A KR 20010011216A KR 100372149 B1 KR100372149 B1 KR 100372149B1
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South Korea
Prior art keywords
brick
soil
mixing
manufacturing
soil brick
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KR10-2001-0011216A
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Korean (ko)
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KR20010044535A (en
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이희동
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이희동
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/04Clay; Kaolin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B14/02Granular materials, e.g. microballoons
    • C04B14/04Silica-rich materials; Silicates
    • C04B14/10Clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/02Cellulosic materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/12Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of other material

Abstract

본 발명은 흙벽돌의 제조방법 및 동방법에 의해 제조된 흙벽돌에 관한 것으로서, 특히, 황토흙을 주원료로 하되, 볏짚 및 단섬유사를 혼합하여 흙벽돌을 제작함으로써, 강도가 우수하고 인체건강에 유익한 흙벽돌을 제공하기 위한 것이다.The present invention relates to a method for manufacturing a soil brick and a soil brick manufactured by the same method, in particular, ocher soil as the main raw material, by mixing a straw straw and short fiber yarn to produce a soil brick, excellent strength and human health To provide a beneficial brick brick.

본 발명에 의한 흙벽돌의 제조방법을 살펴보면, 수분함량이 10중량% 이하인 자연상태인 황토를 미세분말 상태로 분쇄하는 제 1 황토분쇄공정과,Looking at the manufacturing method of the soil brick according to the present invention, the first ocher milling step of pulverizing the natural loess with a water content of 10% by weight or less in the state of fine powder,

상기 제 1공정에서 분쇄된 황토분말 100중량% 에 볏짚을 1∼5중량%, 단섬유사를 1∼3중량% 투입하여 혼합하는 제 2 보강재 혼합공정과,A second reinforcing material mixing step of mixing 1 to 5% by weight of rice straw and 1 to 3% by weight of short fiber yarn to 100% by weight of the yellow clay powder ground in the first step;

상기 제 2공정에서 혼합공정을 거친 황토와 볏짚, 단섬유사 혼합물에 응고력이 강항 우묵가사리풀과 느릅나무를 함께 삶은 물에 적당량의 계란을 혼합하여 만든 천연접착제와, 미량의 나트륨 및 석회를 첨가하여 교반하는 제 3 교반공정과,A natural adhesive made by mixing an appropriate amount of eggs in water boiled together with strong coagulation, Umbrella, and elm to a mixture of ocher, rice straw, and short fiber yarn after the mixing process in the second step, and a small amount of sodium and lime are added. A third stirring step of stirring by stirring;

상기 제 3공정에서 교반된 혼합물을 성형틀에 넣고 30㎏ 이상으로 가압하여 원하는 형태로 흙벽돌을 찍어내는 제 4 가압,성형공정과,A fourth pressurizing and molding process in which the stirred mixture in the third process is put into a molding mold and pressurized to 30 kg or more to cut out the soil brick in a desired form;

상기 제 4공정에서 성형된 흙벽돌을 음지에서 자연건조하는 제 5 건조,경화공정으로 이루어진다.And a fifth drying and curing step of naturally drying the clay brick formed in the fourth step in the shade.

또한, 상기의 제조방법에 의해 삼각형상 흙벽돌(10)과 원통형상 흙벽돌(20)이 그 실시예로서 제조되며, 일정한 두께를 갖는 이 흙벽돌는 각 모서리가 둥글고 면이 매끄럽게 형성되어 강도가 우수하고 심미적 효과가 뛰어나며, 상면 중앙부에원형홈(1)이 구비되고, 하면에는 원형의 하부 돌기(4)가 다수 형성되어 있어 건축용으로 사용시 결합이 용이하도록 구성되어 있다.In addition, the triangular soil brick 10 and the cylindrical soil brick 20 are manufactured as an embodiment by the above-described manufacturing method, and this soil brick having a constant thickness has excellent strength because each corner is rounded and the surface is smoothly formed. And the aesthetic effect is excellent, the circular groove (1) is provided at the center of the upper surface, the lower lower projection (4) is formed on the lower surface is configured to facilitate the combination when used for construction.

이상에서 살펴 본 흙벽돌의 제조방법에 의해 흙벽돌을 제조할 경우, 제조과정에서 고온으로 소성시키는 공정과 유약을 바르는 공정을 삭제하여 단가를 절감, 경제성을 증대시키는 효과를 가지며, 응고력이 강한 우묵가사리풀과 느릅나무를 삶은 물에 계란을 혼합하여 만든 천연접착제와 나트륨 및 석회를 첨가하여 흙벽돌의 강도를 배가시켰다.When manufacturing the soil brick by the manufacturing method of the above-mentioned soil brick, it has the effect of reducing the unit cost and increasing the economic efficiency by eliminating the process of baking at high temperature and the glazing process in the manufacturing process, and has a strong coagulation force The strength of the soil brick was doubled by adding natural adhesive made by mixing eggs with boiled fern and elm, and sodium and lime.

뿐만 아니라, 삼각형상 및 원통형상 등 다양한 형태를 갖는 흙벽돌을 제작하여 심미적 효과를 증대시킴으로써, 흙벽돌의 상품가치를 한 차원 높이는 데 기여하였다.In addition, by increasing the aesthetic effect by manufacturing a variety of soil bricks, such as triangular and cylindrical shape, it contributed to raise the product value of the soil brick.

Description

흙벽돌의 제조방법 및 동방법에 의해 만들어진 흙벽돌{a manufactufing method of a clay brick and that clay brick}Manufacturing method of clay bricks and a clay brick made by the same method {a manufactufing method of a clay brick and that clay brick}

본 발명은 흙벽돌의 제조방법 및 동방법에 의해 제조된 흙벽돌에 관한 것으로서, 특히, 황토흙을 주원료로 하되, 볏짚 및 단섬유사를 혼합하여 흙벽돌을 제작함으로써, 강도가 우수하고 인체건강에 유익한 흙벽돌을 제공하기 위한 것이다.The present invention relates to a method for manufacturing a soil brick and a soil brick manufactured by the same method, in particular, ocher soil as the main raw material, by mixing a straw straw and short fiber yarn to produce a soil brick, excellent strength and human health To provide a beneficial brick brick.

오늘날 주거환경이 시멘트 구조물로 바뀌면서 우리의 인체는 시멘트의 강알칼리성 독성인자에서 배출되는 냉(冷)과 사기(邪氣)로 인하여 두통, 혈액순화 장애가 일어나고, 산업화에 따른 각종 공해, 발암물질 및 스트레스로 인해 각종 성인병 및 만성질환이 난무하고 있다.As the living environment changes to cement structures today, our human body suffers from headache and blood purifying disorder due to cold and fraud emitted from strong alkaline toxic factors of cement, and due to various pollution, carcinogens and stress caused by industrialization. Due to a variety of adult diseases and chronic diseases are busy.

이에, 우리의 고유한 주거문화인 한옥 및 초가에서 사용되는 황토 흙벽돌의 유용성에 대하여 최근 과학적인 견지에서 새로운 인식이 일고 있으며, 이러한 유용성이 과학적으로 입증되어 영업장소의 내,외벽체 또는 찜질방이나 사우나실, 심지어 현대식 주택인 아파트에까지 황토흙 바람이 불어 벽면에 흙벽돌을 적층시켜 벽면을 구성하고 있는 실정이다.Thus, a new perception has recently emerged from the scientific point of view of the usefulness of ocher clay bricks used in Hanok and thatch, our unique residential culture, and its usefulness has been scientifically proved, so that the interior and exterior walls of a business place or a sauna or sauna Occasional winds are blowing into the rooms, even apartments, which are modern houses. Soil bricks are stacked on the walls to form the walls.

상기한 황토흙은 화강암과 편마암이 풍화되어 이루어진 것으로, 습도조절, 원적외선방출, 축열효과, 탈취, 방충효과 등 건축재료로써의 우수성이 인정됨과 아울러 각종 질병의 치료에도 효과가 있는 것으로 입증되었다.The ocher soil is made of weathered granite and gneiss, and has been recognized as being excellent as a building material such as humidity control, far-infrared emission, heat storage effect, deodorization effect, insect repellent effect, and proved to be effective in treating various diseases.

일반적으로 종래의 흙벽돌은 분말상태의 점토로 성형되는 것으로, 그 제조방법을 간단히 설명하면, 분말상태의 점토와 일정비율의 물을 반죽하고, 반죽된 점토를 벽돌 성형틀로 찍어 벽돌형태로 압축 성형한후, 고온으로 소성하여 흙벽돌을 제조하였다.In general, the conventional brick is molded in the form of clay, the brief description of the manufacturing method, knead the clay in a powder and a certain ratio of water, and compressing the kneaded clay with a brick mold to form a brick After molding, it was fired at a high temperature to prepare an earth brick.

그러나, 이러한 흙벽돌은 단순히 점토성분만을 원료로 하여 성형하였기 때문에, 내구성이 미약하여 건조시키는 과정에서 외부 온도의 변화에 갈라지면서 파손되는 일이 비일비재하였고, 유연성이나 탄력성이 거의 없으므로 벽면을 구성하기 위하여 적층작업시 작업자의 실수로 낙하되거나 외력에 의하여 쉽게 파손되었으며, 방음과 방습 및 보온효과에서도 기대하는 만큼의 효과를 가질 수 없음은 물론, 쿠션이 없어 진동흡수가 되지 않아 건축물의 내벽용으로 부적합하였다.However, since these clay bricks were formed by using only clay components as raw materials, they were weakly damaged due to weak durability, so that they were broken by changes in the external temperature, and they had little flexibility or elasticity. During the lamination work, it was accidentally dropped by the operator or easily damaged by external force, and it could not have the effect as expected even in soundproofing, moisture proofing, and warming effect. .

또한, 종래 흙벽돌은 자체 강도가 시멘트 벽돌보다 현저히 떨어지고, 물 또는 기타 수분에 의해 푸석푸석해지게 되며, 건축물의 내벽으로 쌓을 경우 벽면에 도배를 하거나 타일을 붙이기 어려운 문제점들이 있었다.In addition, the conventional brick brick is significantly lower than the strength of the cement brick, and become crumbly by water or other moisture, and when stacked as an inner wall of the building, there was a problem that it is difficult to paint or tile the wall.

게다가, 종래에는 흙벽돌을 고온으로 구워서 만들고, 그 표면에 별도의 유약을 바르기 때문에 흙벽돌의 표면이 자연적 심미감을 잃게 되며, 흙벽돌의 단가가 상승하였다.In addition, in the prior art, the brick is made by baking at a high temperature, and a separate glaze is applied to the surface of the brick to lose its natural aesthetics, and the cost of the brick is increased.

본 발명은 흙벽돌의 제조방법 및 동방법에 의한 흙벽돌에 관한 것으로서, 특히, 쉽게 구할 수 있는 황토흙을 주원료로 하되, 보강재로서 볏짚 및 단섬유사를 혼합하여 흙벽돌을 제작함으로써, 강도가 우수한 흙벽돌을 제공함을 그 목적으로 한다.The present invention relates to a method for manufacturing a soil brick and a soil brick according to the same method. In particular, it is possible to make clay bricks by mixing straw straw and short fiber yarn as reinforcing materials, but using ocher soil which can be easily obtained. Its purpose is to provide excellent earth bricks.

또한, 볏짚 및 단섬유사의 보강재 뿐만 아니라, 강력한 천연접착제를 사용하고, 자연건조, 경화함으로써, 흙벽돌의 강도를 배가하고, 종래 흙벽돌의 건조시 표면수축에 의해 발생되는 균열을 원천적으로 차담함을 그 목적으로 한다.In addition, by using a strong natural adhesive as well as reinforcement of rice straw and short-fiber yarn, and by natural drying and curing, the strength of the soil brick is doubled, and the original crack is generated by surface shrinkage during drying of the soil brick. For that purpose.

본 발명의 또 다른 목적은 황토 자체 성분에 의한 원적외선 방출효과로 신진대사촉진, 만성피로회복, 인체의 노화방지 등 인체 건강상의 효과를 극대화하고, 동시에 습도조절 및 항균효과로 인해 곰팡이와 해충서식을 예방함은 물론, 시멘트의 강알칼리성 독성을 중화시켜 주는 등의 효과를 가짐으로써, 한층 쾌적한 실내분위기를 연출할 수 있도록 하는 것이다.Another object of the present invention is to maximize the effects of human health, such as promoting metabolism, chronic fatigue recovery, anti-aging of the human body by the effect of far-infrared radiation by the ocher itself, and at the same time mold and pest form due to humidity control and antibacterial effect In addition to preventing and neutralizing the strong alkaline toxicity of the cement, such as to create a more comfortable indoor atmosphere.

또한, 흙벽돌 제조과정에서 고온으로 소성시키는 공정과 유약을 바르는 공정을 삭제하여 단가를 절감, 경제성을 증대시킴을 본 발명의 또 다른 목적으로 한다.In addition, it is another object of the present invention to reduce the unit cost, increase the economics by eliminating the process of firing at a high temperature and the glazing process in the manufacturing process of the soil brick.

그리고, 벽돌이라 하여 사각형상으로만 제작되던 종래 흙벽돌과 달리, 삼각형상 및 원통형상 등 다양한 형태를 갖는 흙벽돌을 제작하여 심미적 효과를 증대시킴으로써, 흙벽돌의 상품가치를 한 차원 높이는 것을 본 발명의 또 다른 목적으로 한다.And, unlike conventional clay bricks made of only a rectangular shape as a brick, by increasing the aesthetic effect by making a variety of forms, such as triangular and cylindrical bricks, the present invention is to increase the product value of the soil brick For another purpose.

도1은 본 고안에 따른 흙벽돌의 제조 공정도1 is a manufacturing process diagram of the soil brick according to the present invention

도2a는 본 고안의 제조방법에 의해 제작된 삼각형 흙벽돌의 상면 사시도Figure 2a is a perspective view of the top surface of the triangular soil brick produced by the manufacturing method of the present invention

도2b는 도2a의 A-A′선 절단 사시도Fig. 2B is a cutaway perspective view taken along the line A-A 'of Fig. 2A;

도2c는 본 고안의 제조방법에 의해 제작된 삼각형 흙벽돌의 상면 사시도Figure 2c is a perspective view of the top surface of the triangular soil brick produced by the manufacturing method of the present invention

도2d는 도2c의 B-B′선 절단 사시도Figure 2d is a perspective view taken along the line B-B 'of Figure 2c

도3a는 본 고안의 제조방법에 의해 제작된 원통형 흙벽돌의 상면 사시도Figure 3a is a perspective view of the top surface of a cylindrical clay brick produced by the manufacturing method of the present invention

도3b는 도3a의 C-C′선 절단 사시도Figure 3b is a perspective view taken along the line C-C 'of Figure 3a

도3c는 본 고안의 제조방법에 의해 제작된 원통형 흙벽돌의 상면 사시도Figure 3c is a perspective view of the top surface of a cylindrical clay brick produced by the manufacturing method of the present invention

도3d는 도3c의 D-D′선 절단 사시도3D is a cut-away perspective view taken along the line D-D 'of FIG. 3C;

[도면의 주요부분에 대한 부호의 설명][Explanation of symbols on the main parts of the drawings]

1 : 원형홈 2 : 볏짚1: round groove 2: straw

3 : 단섬유사 4 : 하부 돌기3: short fiber yarn 4: lower protrusion

10 : 삼각형 흙벽돌 20 : 원통형 흙벽돌10: triangular clay brick 20: cylindrical clay brick

본 발명은 흙벽돌의 제조방법 및 동방법에 의한 흙벽돌에 관한 것으로서, 특히, 황토흙을 주원료로 하되, 볏짚 및 단섬유사를 혼합하여 흙벽돌을 제작함으로써, 강도가 우수하고 인체건강에 유익한 흙벽돌을 제공하기 위한 것이며, 그에 대한 자세한 공정은, 도1의 공정도에서 보이듯이, 다음과 같다.The present invention relates to a method of manufacturing a soil brick and the soil brick according to the same method, in particular, ocher soil as the main raw material, by mixing the straw straw and short fiber yarn to produce a soil brick, excellent strength and beneficial to human health To provide a soil brick, a detailed process thereof is as follows, as shown in the process diagram of FIG.

제 1공정은, 수분함량이 10중량% 이하인 자연상태인 황토를 미세분말 상태로 분쇄하는 황토분쇄공정이다.The first step is an ocher grinding step of grinding natural loess having a water content of 10% by weight or less into fine powder.

이처럼 황토를 미리 분쇄하는 것은 제조과정에서 압축을 용이하게 하기 위해서이며, 이때, 수분함량이 너무 많으면 제조과정에서 별도의 건조공정이 요구되며, 반대로 너무 적으면 압축이 어려우므로 10중량% 정도가 가장 바람직하다.The crushing of the ocher in advance is to facilitate the compression in the manufacturing process, if the moisture content is too large, a separate drying process is required in the manufacturing process, on the contrary, if too small, about 10% by weight is the most difficult desirable.

제 2공정은, 상기 제 1공정에서 분쇄된 황토분말 100중량% 에 볏짚을 1∼5중량%, 단섬유사를 1∼3중량% 투입하여 혼합하는 보강재 혼합공정이다.The second step is a reinforcing material mixing step of mixing 1 to 5% by weight of straw and 1 to 3% by weight of short fiber yarn to 100% by weight of the ocher powder pulverized in the first step.

여기서, 볏짚 및 단섬유사는 흙벽돌에 인장력이 작용하여 파단될 경우, 흙벽돌 내부에 박혀져 파단되지 않고 그 저항력에 의해 흙벽돌의 인장력을 증대시킴으로써, 흙벽돌의 국부적인 균열의 생성 및 균열의 성장을 억제시킨다.Here, when straw and short fiber yarns are broken due to a tensile force applied to the soil bricks, they are not embedded in the soil bricks and are not broken, thereby increasing the tensile strength of the soil bricks by the resistance thereof, thereby creating local cracks and cracks in the soil bricks. Inhibits growth

특히, 단섬유사로는 강도가 낮고 내수성이 불량한 면직물 등의 천연사로 제직된 직물보다 합성섬유가 좋으며, 폐합성섬유룰 재활용할 수 있다.In particular, the short fiber yarns are better than synthetic fibers woven with natural yarns such as cotton fabrics having low strength and poor water resistance, and can recycle waste synthetic fibers.

제 3공정은, 상기 제 2공정에서 혼합공정을 거친 황토와 볏짚, 단섬유사 혼합물에 응고력이 강한 우묵가사리풀과 느릅나무를 함께 삶은 물에 적당량의 계란을 혼합하여 만든 천연접착제와, 미량의 나트륨 및 석회를 첨가하여 교반하는 교반공정이다.The third step is a natural adhesive made by mixing an appropriate amount of eggs in boiled coriander and elm wood together with the coarse clay, rice straw, and short fiber yarn mixture which have undergone the mixing step in the second step; It is a stirring process of adding and stirring sodium and lime.

이때, 나트륨은 방부제의 역할을 하며, 석회와 천연접착제는 황토흙의 결합력을 높여 흙벽돌의 강도를 증대시킨다.At this time, sodium acts as a preservative, and the lime and natural adhesive increases the strength of the soil brick by increasing the bonding strength of the loess soil.

제 4공정은, 상기 제 3공정에서 교반된 혼합물을 삼각형상 또는 원통형상의 성형틀에 넣고 30㎏ 이상으로 가압하여 원하는 형태로 흙벽돌을 찍어내는 가압,성형공정이다.The fourth step is a pressing and molding step in which the mixture stirred in the third step is put into a triangular or cylindrical molding mold and pressurized to 30 kg or more to pick up the soil brick in a desired form.

마지막 제 5공정은, 상기 제 4공정에서 성형된 흙벽돌을 음지에서 자연건조하는 건조,경화공정이다.The final fifth step is a drying and curing step of naturally drying the clay brick formed in the fourth step in the shade.

여기서, 자연건조를 함은 흙벽돌의 단가를 낮출 수 있고, 양지대신 음지에서 그대로 건조하기 때문에 표면의 급격한 건조로 인해 흙벽돌의 표면이 수축되어 표면균열이 발생되는 것을 방지하기 위함이며, 이로써 흙벽돌의 강도를 높일 수 있다.Here, the natural drying is to reduce the unit cost of the soil brick, and to prevent the surface cracks from shrinking due to the rapid drying of the surface because it is dried as it is in the shade instead of Yangji, thereby preventing the soil You can increase the strength of the bricks.

이상에서와 같은 제조공정을 통해 만들어진 흙벽돌의 실시예들이 도2 및 도3에 예시되어 있는데, 이를 살펴보면 다음과 같다.Embodiments of the soil brick made through the manufacturing process as described above are illustrated in Figures 2 and 3, looking at this as follows.

먼저, 도2a, 도2b, 도2c, 도2d 를 살펴보면, 본 발명의 제조방법에 따라 삼각형 흙벽돌(10)이 제작되어 있는데, 삼각형상으로 일정 두께를 갖는 흙벽돌은, 황토흙에 볏짚(2) 및 단섬유사(3)가 혼합된 상태로 각 모서리가 둥글고 면이 매끄럽게 형성되어 강도가 우수하고 심미적 효과가 뛰어나며, 상면 중앙부에 원형홈(1)이 구비되고, 하면에는 원형의 하부 돌기(4)가 다수 형성되어 있어 건축용으로 사용시 결합이 용이하도록 구성되어 있다.First, referring to Figure 2a, Figure 2b, Figure 2c, Figure 2d, the triangular clay brick 10 is produced according to the manufacturing method of the present invention, the clay brick having a predetermined thickness in the triangular shape, the straw straw in ocher soil ( 2) and single fiber yarns (3) in a mixed state, each corner is rounded and the surface is formed smoothly, excellent strength and excellent aesthetic effect, the circular groove (1) is provided in the center of the upper surface, the lower projection of the circular bottom (4) is formed in many and is configured to be easy to combine when used for construction.

마찬가지로, 일정한 두께를 갖는 원통형 흙벽돌(20)이 도3a, 도3b, 도3c, 도3d 에 도시되어 있으며, 황토흙에 볏짚(2) 및 단섬유사(3)가 혼합되고, 상면의 원형홈(1)과 하부 돌기(4)의 구성이 상기 삼각 흙벽돌(10)과 동일하다.Similarly, a cylindrical clay brick 20 having a constant thickness is shown in Figs. 3a, 3b, 3c, and 3d, where straw straw 2 and short fiber yarns 3 are mixed with ocher soil, and the upper surface is circular. The configuration of the groove 1 and the lower protrusion 4 is the same as that of the triangular brick 10.

이상에서의 본 발명에 따른 제조방법에 따라 제조된 흙벽돌의 형태는 상기에 국한되지 않고 다양하게 만들어져 건축 내,외장용 벽돌을 비롯하여 폭넓게 활용될 수 있다.Soil brick manufactured according to the manufacturing method according to the invention in the above is not limited to the above is made in various ways can be widely used, including bricks for building, exterior.

본 발명은 흙벽돌의 제조방법 및 동방법에 의한 흙벽돌에 관한 것으로서, 특히, 쉽게 구할 수 있는 황토흙을 주원료로 하되, 보강재로서 볏짚 및 단섬유사를 혼합하여 흙벽돌을 제작함으로써, 강도가 우수한 흙벽돌을 제공한다.The present invention relates to a method for manufacturing a soil brick and a soil brick according to the same method. In particular, it is possible to make clay bricks by mixing straw straw and short fiber yarn as reinforcing materials, but using ocher soil which can be easily obtained. Provides excellent earth bricks.

본 발명의 흙벽돌을 구성하는 황토 자체의 성분에 의한 원적외선 방출효과로 신진대사촉진, 만성피로회복, 인체의 노화방지 등 인체 건강상의 효과를 극대화하고, 동시에 습도조절 및 항균효과로 인해 곰팡이와 해충서식을 예방함은 물론, 시멘트의 강알칼리성 독성을 중화시켜 주는 등의 효과를 가짐으로써, 한층 쾌적한 실내분위기를 연출할 수 있다.Maximize human health effects such as metabolism promotion, chronic fatigue recovery, anti-aging of the human body by the effect of far-infrared radiation by the components of the loess itself constituting the soil brick of the present invention, and at the same time mold and pests due to humidity control and antibacterial effect By preventing the habitat, as well as neutralizing the strong alkaline toxicity of the cement, it is possible to produce a more comfortable indoor atmosphere.

또한, 흙벽돌 제조과정에서 고온으로 소성시키는 공정과 유약을 바르는 공정을 삭제하여 단가를 절감, 경제성을 증대시켰다.In addition, by removing the process of firing at high temperature and the glazing process in the manufacturing process of the soil brick to reduce the unit cost, increased economics.

게다가, 응고력이 강한 우묵가사리풀과 느릅나무를 삶은 물에 계란을 혼합하여 만든 천연접착제와 나트륨 및 석회를 첨가하여 흙벽돌의 강도를 배가시켰다.In addition, the strength of the soil brick was doubled by the addition of sodium and lime, as well as a natural adhesive made by mixing eggs with boiled fern and elm.

뿐만 아니라, 벽돌이라 하여 사각형상으로만 제작되던 종래 흙벽돌과 달리, 삼각형상 및 원통형상 등 다양한 형태를 갖는 흙벽돌을 제작하여 심미적 효과를 증대시킴으로써, 흙벽돌의 상품가치를 한 차원 높이는 데 기여하였다.In addition, unlike conventional clay bricks, which were made only in the form of bricks, the bricks have various shapes such as triangular and cylindrical shapes to increase the aesthetic effect, contributing to a higher level of product value. It was.

Claims (3)

수분함량이 10중량% 이하인 자연상태인 황토를 미세분말 상태로 분쇄하는 제 1 황토분쇄공정과,A first ocher milling step of grinding natural loess having a water content of 10 wt% or less in a fine powder state; 상기 제 1공정에서 분쇄된 황토분말 100중량% 에 볏짚을 1∼5중량%, 단섬유사를 1∼3중량% 투입하여 혼합하는 제 2 보강재 혼합공정과,A second reinforcing material mixing step of mixing 1 to 5% by weight of rice straw and 1 to 3% by weight of short fiber yarn to 100% by weight of the yellow clay powder ground in the first step; 상기 제 2공정에서 혼합공정을 거친 황토와 볏짚, 단섬유사 혼합물에 응고력이 강항 우묵가사리풀과 느릅나무를 함께 삶은 물에 적당량의 계란을 혼합하여 만든 천연접착제와, 미량의 나트륨 및 석회를 첨가하여 교반하는 제 3 교반공정과,A natural adhesive made by mixing an appropriate amount of eggs in water boiled together with strong coagulation, Umbrella, and elm to a mixture of ocher, rice straw, and short fiber yarn after the mixing process in the second step, and a small amount of sodium and lime are added. A third stirring step of stirring by stirring; 상기 제 3공정에서 교반된 혼합물을 성형틀에 넣고 30㎏ 이상으로 가압하여 원하는 형태로 흙벽돌을 찍어내는 제 4 가압,성형공정과,A fourth pressurizing and molding process in which the stirred mixture in the third process is put into a molding mold and pressurized to 30 kg or more to cut out the soil brick in a desired form; 상기 제 4공정에서 성형된 흙벽돌을 음지에서 자연건조하는 제 5 건조,경화공정으로 이루어진 황토를 이용한 흙벽돌의 제조방법.A method of manufacturing soil bricks using loess made of a fifth drying and curing process of naturally drying the soil bricks formed in the fourth process in the shade. 미세분말 형태의 황토와 볏짚, 단섬유사 및 천연접착제, 미량의 나트륨 및 석회를 혼합, 교반하여 가압, 성형 및 자연건조시켜 흙벽돌을 제조하되, 상면 중앙 원형홈(1)과 하부 돌기(4)가 구비된 삼각형상으로 제조된 삼각형 흙벽돌.Yellow clay and rice straw in fine powder form, short fiber yarn and natural adhesive, traces of sodium and lime are mixed, stirred, pressed, molded and dried naturally to produce an earth brick, the upper central groove (1) and the lower protrusion (4). Triangular mud bricks are manufactured in the form of triangles. 미세분말 형태의 황토와 볏짚, 단섬유사 및 천연접착제, 미량의 나트륨 및 석회를 혼합, 교반하여 가압, 성형 및 자연건조시켜 흙벽돌을 제조하되, 상면 중앙원형홈(1)과 하부 돌기(4)가 구비된 원통형상으로 제조된 원통형 흙벽돌.Yellow clay and rice straw in fine powder form, short-fiber yarn and natural adhesive, traces of sodium and lime are mixed, stirred, pressed, molded and dried naturally to produce an earth brick, the upper center circular groove (1) and the lower protrusion (4). Cylindrical soil brick made of cylindrical shape with).
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KR101117447B1 (en) * 2009-07-20 2012-03-13 정진원 Method for manufacturing of Prefabricated clay wall capable of attaching
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KR101132971B1 (en) * 2009-11-10 2012-04-09 양춘도 Manufacturing method of loess brick for interior
KR101325493B1 (en) 2011-02-08 2013-11-07 권세정 Manufacturing Method of Eco-Friendly Loess Tile

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KR100833898B1 (en) * 2007-12-05 2008-06-02 고영진 Method of manufacturing a loess finishing board of construction
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KR101325493B1 (en) 2011-02-08 2013-11-07 권세정 Manufacturing Method of Eco-Friendly Loess Tile

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