KR20010069843A - Domestic animal feed manufacturing equipment used the leftover food - Google Patents

Abstract

PURPOSE: Provided is an apparatus for manufacturing livestock feed by using food wastes, which can prevent environmental pollution caused by the food waste and serve high quality livestock feed preferred by the livestock. CONSTITUTION: The apparatus comprises a food waste transferring part composed of a first feeder(110) transferring food wastes put into a first hopper placed on the ground, a second feeder(120) horizontally removing the food waste from the first feeder for sorting out debris particles from the waste easily, a pulverizer(130) processing the sorted waste into fine particles and a third feeder(140) transferring the pulverized waste into an inlet port of main processing machine, a driving device rotating the processing machine for promoting easy processing of the wastes supplied from the transferring part, a dewatering device rotated by the driving device and dehydrating the wastes by heat capacity generated from a burner at the rear, a stirring device complete drying the dewatered food wastes by stirring the wastes with blades therein, the main processing machine(200) discharging the completely dried food wastes into a fixed size and a deodorizing device(300) treating the offensive odor generated from the stirring process through a suction duct installed at the inlet port.

Description

Livestock feed manufacturing equipment using residue {DOMESTIC ANIMAL FEED MANUFACTURING EQUIPMENT USED THE LEFTOVER FOOD}

The present invention relates to a livestock feed manufacturing apparatus, and more specifically, to remove the foreign matter (wood chopsticks, toothpicks) through a predetermined conveying device by collecting the residues, that is, food waste generated in a general food restaurant, Firstly process the product to pass through and dry easily, and put the first processed residue into the main processing machine as described above to remove moisture by heat by the burner and stir the dehydrated residue by the stirring device. Similarly, it is dried by hot air and discharged into a predetermined silo, and odor is removed by a suction duct provided inside the main processor to prevent environmental pollution, and salt is removed in the drying process. The livestock feeder uses the residue to replace the expensive livestock feed by using the dried feed to reduce the cost but to produce high quality livestock feed. It relates to a manufacturing apparatus.

In general, methods of feeding for raising livestock are well known.

For example, the feed through the feed (SG) (Silo) (S) upper inlet (UI) of the type produced in a professional animal feed manufacturing plant as shown in Figure 1 through the outlet (OG) provided on the lower side This is how to supply it.

However, the feed is a huge cost of about 10 million won per month on the basis of 5000 pigs, there was a problem that raises funds to livestock workers.

In addition to the above-mentioned methods, small-scale livestock farms are collecting residues from food restaurants and feeding them to livestock such as pigs.

However, when just feeding the left as described above, there was a problem that the animals are damaged by toothpicks or wooden chopsticks mixed in the left.

In addition, in summer, pests such as flies gathered in the leftovers left behind by livestock, causing livestock to be infected with infectious diseases.

In addition, there was a problem that complaints of neighboring people were hailed by the odor generated by the residue.

In addition, the campaign to prevent problems such as food waste disposal and environmental pollution throughout the country through the campaign, but there was a problem that a huge disposal cost occurs due to the ever-increasing residual.

The present invention has been made to solve the above problems, the object of the present invention is to sanitize the residues generated in large quantities in a general restaurant and to feed them to reduce the burden of funds for livestock farmers, hygiene in the process It is intended to give livestock farmers confidence by supplying high quality removed feed.

In addition, another object of the present invention is to separate the foreign matter, ie wooden chopsticks or toothpicks, etc. contained in the residue in the transfer device and at the same time to dehydrate the water and completely dry, to prevent damage to livestock, but to provide a highly nutritious feed It is.

In addition, another object of the present invention is to prevent the infectious diseases of livestock to sanitize the residue.

In addition, another object of the present invention is to remove the odor generated by the residue to prevent air pollution.

In addition, another object of the present invention is to prevent the environmental pollution by producing a high-nutrition feed residue left a huge processing cost.

1 is a perspective view of a conventional livestock feed device,

Figure 2 is a front view and a plan view for explaining the overall configuration of the livestock feed production apparatus of the present invention,

Figure 3 is a cross-sectional view of the line "A"-"A" of Figure 2 shown in order to explain in detail the configuration and operation of the main processing device of the animal feed manufacturing apparatus of the present invention,

4 and 5 are cross-sectional views taken along the line "B"-"B" of Figure 3 to explain in detail the configuration and operation of the dehydrating device of the main processing apparatus of the present invention

Figure 6 is a cross-sectional view of the line "C"-"C" of Figure 3 shown in detail for the configuration and operation of the stirring device in the main processing apparatus of the present invention,

7 is a cross-sectional view taken along line "D"-"D" of FIG. 2 for explaining the structure of the present invention odor removing apparatus.

8 is a block diagram illustrating the manufacturing process of the livestock feed using the residue comprehensively.

* Explanation of symbols for the main parts of the drawings

10; livestock feed manufacturing apparatus 100; feeder

110; first feeder 120; second feeder

130; grinder 140; third feeder

200; Main processing unit 210; Dewatering unit

220; stirring device 300; odor removing device

310; suction fan 311; suction duct

312; discharge duct 320; first filtration layer

330; second filtration layer 340; third filtration layer

The present invention relates to an apparatus for processing the residue to dry feed animal feed,

A first feeder which transfers the residues put into the first feeding hopper provided on the ground so that the residues are easily inserted, a second feeder which horizontally transfers foreign substances in the residues transferred from the first feeder to facilitate selection; Residue consisting of a grinder for processing the residue from which the foreign material is removed from the second feeder primarily into small particles, and a third feeder for transferring the finely processed residue from the grinder to the inlet of the main processor through the second feed hopper Sending; A driving device for easily rotating the left and right residues fed from the left and right transfer unit, a dehydrating device for rotating the main drive device and dehydrating the left and right residues introduced by the heat generated by the burner provided at the rear end; A stirring device for completely drying the leftover dehydrated device by the blade provided therein, and a main processing device for discharging the leftover device dried by the stirring device to a predetermined interval;

It is composed of a odor removing device for processing odor generated during stirring by the suction duct provided in the inlet of the main processing device.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.

Figure 2 is a front view and a plan view for explaining the overall configuration of the livestock feed production apparatus of the present invention, Figure 3 is a view showing in detail the configuration and operation of the main processing device of the livestock feed production apparatus of the present invention 2 is a cross-sectional view of the line "A"-"A", and FIGS. 4 and 5 are cross-sectional views of the line "B"-"B" of FIG. 6 is a cross-sectional view of the "C"-"C" line of Figure 3 shown in order to explain in detail the configuration and operation of the stirring apparatus of the present invention main processing device, Figure 7 describes the configuration of the odor removing device of the present invention 2 is a cross-sectional view taken along line “D”-“D”, and FIG. 8 is a block diagram schematically illustrating a manufacturing process of livestock feed using leftovers.

2 and 3 are shown to explain the configuration of the animal feed production apparatus 10 of the present invention.

As shown, the livestock feed production device 10 (hereinafter, referred to as "manufacturing device") of the present invention is roughly divided into a transfer device 100, the main processing device 200, the odor removing device 300.

The transfer device 100 is buried at the same level as the ground, and the upper portion is provided with a first injection hopper 111 to facilitate the input, the remaining input to the first injection hopper 111 is provided on one side It is primarily transported through the first feeder 110.

The first feeder 110 is a conventional screw feeder (screw feeder) is inclined to pull up the residue put in the first feed hopper 111 embedded in the ground to the second feeder 120 provided on the ground is formed do.

On the other hand, the residue conveyed from the first feeder 110 is discharged to the upper portion of the second feeder 120, the second feeder 120 is a belt feeder (Belt Feeder) discharged in the upper portion is moisture It is contained and spreads widely in the upper portion of the second feeder 120, at this time, by removing the foreign matter (wood chopsticks or toothpicks) mixed in the residue transported by the worker waiting on the upper portion of the footrest 121 provided on one side Done.

As described above, the residue after the selection of the foreign matter is introduced into the grinder 130 provided on one side lower end of the second feeder 120 to be easily processed in the main processing apparatus 200 which will later describe the residual of coarse particles such as bone. This is finely processed to be possible, and the processed residue is discharged to the second injection hopper 141 provided on the lower one side.

The remaining discharged to the second feed hopper 141 is smaller than the first feeder 110 described above, the outer diameter is smaller, the third feeder provided in a direction perpendicular to the first, second feeders 110, 120 ( The finely processed residue by the 140 is introduced into the inlet 201 of the main processing apparatus 200.

When a predetermined amount of residue is completed into the inlet 201 of the main processing apparatus 200 by the transfer apparatus 100, the above-described transfer apparatus 100 stops the operation and at the same time the main processing apparatus 200. Is rotated and the dehydration apparatus 210 to remove the moisture of the residue containing moisture by the heat of the burner 202 provided therein, and the moisture is removed by the dehydration apparatus 210 The remainder of the feed is agitated by the blade 222 that rotates in accordance with the rotation of the main processing device 200 and processed with a stirring device 220 to dry by the heat of the burner 202 feed that is easy to eat livestock To be manufactured.

A driving device 230 is provided at the rear end of the main processing device 200 to rotate the main processing device 200 at a predetermined speed, and to perform the operation to facilitate processing by performing dehydration and stirring operation to be described later.

The driving device 230 is a gear motor 200b provided at the rear of the main processing device 200 and the reduction gear 232 of the driving device 230 are connected in a chain, and a variable motor (VS) is provided at one side. By the rotation of the motor 231 to decelerate and rotate, the speed change motor 231 can easily adjust the rotation speed according to the amount of residue and processing conditions.

In addition, although the gear unit 200b and the reducer 232 have been described as being connected by a chain, it is a manufacturing technology in the art, and other than the chain, a belt or a gear direct connection type can be easily modified and implemented.

As shown in FIG. 3, the heat of the burner 202 provided at the rear end of the main processing apparatus 200 is generated at the center of the rear end of the main processing apparatus 200, and a plurality of separation plates 203 are provided at one side of the main processing apparatus 200. The heat is moved to the dehydration heating tube 211 and the stirring heating tube 221 of the stirring apparatus 220 of the provided dehydration apparatus 210 to improve the processability of each device.

The dehydration heating tube 211 and the stirring heating tube 221 are commonly formed in one row by forming a row of metal pipes 212 on one side of two rows of round pipes (Round Pipe), the main processing apparatus According to the standard of (200) to form at least one or more spirals can be carried out by any number of modifications by the manufacturing technology in the art, in the present invention, for convenience, one row of dehydrating heating tube (211) and stirring heating tube ( Only the operation of 221 will be described as an example.

In addition, as shown in the drawing, the dehydration heating tube 211 and the stirring heating tube 221 is provided at the end just in front of the suction duct 311 of the odor removing device 300 to be described later is burned in the burner 202 The hot air is discharged by the odor removing device 300 to prevent the soot and the odor generated during combustion from being mixed with the residue and to be discharged.

3 and 4, the remaining water introduced into the tank 200a of the main processing apparatus 200 in which the inclination of the predetermined angle is formed flows down toward the separation plate 203 and the separation plate 203. Passed through a plurality of drain nets 204 provided at a predetermined equal interval on the outside of the remaining and separated from the remaining, the moisture is collected toward the corner of the partition plate 205 divided by each part by the rotating tank (200a). .

At this time, moisture is introduced into the water induction pipe 206 penetrating through the separation plate 203, and as described above, it flows between the dehydration heat pipes 211 provided in two rows.

On the other hand, the dehydrating heat pipe 211 is mounted through the separation plate 203 to facilitate the inflow of the burner 202 heat, and penetrates the tank 200a of the main processing apparatus 200. Afterwards, it is mounted while wound to the tip of the tank 200a in a spiral on an outer circumferential surface.

In addition, the dehydrating heat pipe 211 is provided in two rows at a predetermined interval, the normal metal plate 212 is mounted on the upper side to prevent the outflow of moisture introduced as described above and by the heat of the burner 202 Boil the water introduced into the water induction pipe 206 to increase the temperature.

As shown in (a) and (b) of FIG. 5, at least one check valve 213 is mounted above the metal plate 212.

A) shows that the tank (200a) is rotated and the check valve 213 is provided to be downward, and the water accumulated in the corner of the partition plate 205 as described above is introduced, wherein the check valve (213) Is in a closed state, and the water introduced as described above is boiled while the temperature is increased by the heat of the dehydration tube 211.

In addition, as described above, the water whose temperature rises between the dehydrating heat pipes 211 flows downwardly by the round of the outer circumferential surface of the tank 200a, and the position is moved toward the front end, and the check valve 213 is As shown in Fig. 9), when the valve 213a is opened, it is instantaneously evaporated and dehydrated by mixing with cold air in the atmosphere.

That is, when upward, the boiling water is continuously mixed with cold air in the air, and the amount of moisture is instantly absorbed and evaporated into the cold air, and the check valve 213 is downward, whereby the valve ( When the 213a is closed, the remaining water moves toward the tip of the tank 200a and repeats the above-described action by the other check valve 213 provided with a plurality, and the dehydration is completed, The dehydration heat pipe 211 is also dehydrated in the same operation as described above.

In addition, the outside of the tank (200a) is provided with a heat insulating plate (HP) is filled with a heat insulating material (not shown) to prevent the temperature drop of the tank (200a) and the dehydrating heat pipe 211, the dehydrating heat pipe The tip of 211 is provided inside the tank 200a to supply the moisture that has not been completely evaporated back to the residue to evaporate in the stirring process.

In addition, shown in Figure 6 is shown in order to explain in detail the configuration of the stirring device 220 of the present invention and the stirring operation of the remaining part of the moisture is removed.

As shown, a plurality of stirring heating tubes 221 in the center of the separation plate 203 is provided in two rows like the dehydration heating tube 211, the first stirring heating tube provided on the outside of the two rows ( Only 221a is helically mounted on the inner circumferential surface of the tank 200a in cross section, and the second stirrer heating tube 221b is provided with a predetermined interval in the inner circumferential direction of the first stirrer heating tube 221a.

In addition, in the process of repeating an operation in which a part of the residue introduced into the tank 200a is swept upward by the blade 222 mounted to one side of the first and second stirring heating tubes 221a and 221b. (Hereinafter, the first and second stirring heating tubes 221a and 221b will be referred to as the stirring heating tube 221.)

The hot air of the burner 202 is also introduced into the stirring heating tube 221 to dry the leftover stirred and stirred by the blade 222, while rubbing the hand wet with water in the wind in a typical toilet In the same principle as drying, when the blade 222 sweeps up the residue whose temperature is increased by the heat of the stirring heating tube 221, the falling from the upper and drying is the same as rubbing hands.

As described above, by continuously rotating and repeatedly stirring, the moisture contained in the residue is removed and dried. The dehydrated and dried residues are removed from a large portion of salt to give a taste that is tasteless and light. At the same time, it also promotes digestion, which completes the manufacture of high-quality feed that is easy for livestock to eat.

On the other hand, as shown in Figure 3, the stirring heating tube 221 is provided only up to the front of the suction duct 311 and discharges the soot and combustion odor generated during combustion as described above with the odor of the residue and the like. Up to the outlet 201a, only the blade 222 is mounted on the inner circumferential surface of the tank 200a, and discharges the remaining residue that has already been dried through the outlet 201a through the outlet S 20a.

In addition, as described above, the dehydration apparatus 210 and the stirring apparatus 220, each consisting of two rows of heating tubes, are preferably provided with at least one radially operated at the center of the tank 200a. For this reason, when dehydration and agitation are generally performed in the lower part of the tank, when one operation is completed, the second dehydrator 210 and the agitator 220 provided in the next operation are rotated to improve workability. Because it is to make it.

In the present invention, the suction duct 311 (Suction Duct) is provided inside the tank 200a by penetrating one side of the above-described inlet 201 to remove odor of the residue generated in the stirring process as described above. The odor removing device 300 is provided, and the configuration of the odor removing device 300 will be described.

As shown in FIG. 7, in the odor removing device 300 of the present invention, the odor sucked by the suction fan 320 is primarily applied to the first filtration layer 320 through the first discharge duct 312. The filter is filtered, the second filtration layer 330 and the third filtration layer 340 are removed, only the odor is adsorbed, and only fresh air is discharged into the atmosphere.

The activated carbon and the charcoal used as the filter medium 301 of the first, second and third filtration layers 320, 330 and 330 will be briefly described, and the structure of the odor removing device 300 of the present invention will be described. .

The charcoal and activated charcoal are made of Coconut Cell-based and Coal-based raw materials and are well-developed amorphous carbon agglomerates. It is an adsorbent having a. This adsorbent has a specific surface area of 1100 m2 / g or more per g, and the functional group of the carbon atoms present on the inner surface adsorbs the surrounding liquid or gas to the micropores physically. And it is reported that it is widely used to remove heavy metals, organic solvents, odors, etc. (hereinafter, activated carbon and charcoal is referred to as "filter material 301").

As shown in the drawing, the first filtration layer 320 penetrates the front end of the first discharge duct 312 in a predetermined case 321, and a fine filtration net 322 at the front end of the first discharge duct 312. ) Is provided to facilitate the passage of the odor discharged.

Inside the case 321 and the filter net 322 is filled with the filter medium 301 of the charcoal or activated charcoal described above to adsorb the odor primarily, the second odor is first discharged with the tip downwards Pass through the second filtration layer 330 through the duct (323).

The second filtration layer 330 is provided with a liquid filter medium 301 inside the case 331, that is, the stock solution of the charcoal, and at one side of the second discharge duct 323, a breakthrough plate is provided. 332 is provided.

The lower surface of the blast plate 332 and the water surface of the filter medium 301 provided with the true charcoal stock solution is provided in the same way and waved by the discharge pressure of the second discharge duct 323 and passes through the liquid filter medium 301 The second purified odor is passed through the lower gap of the breakthrough plate 332, and the odor passing through the second filtration layer 330 is finally filled with a fine filter medium 301 of the third filtration. Passing through the layer 340, only clean air is discharged to the atmosphere.

FIG. 8 is a block diagram schematically illustrating the operation of the above-described devices as a whole.

As shown in the drawing, the remaining feeder introduced into the first feeding hopper 111 is a second feeder which transfers the conveyed material to a normal belt by the first feeder 110 mounted on one side of the first feeding hopper 111. In the process of horizontal transfer by 120 removes foreign substances such as wooden chopsticks or toothpicks.

After the foreign matter is removed from the second feeder 120 passes through the grinder 130 provided on the lower side and finely processed the bone or agglomerated residue, the main processing device 200 through the third feeder 140 ), And when a predetermined amount is added, the feeder 100 ("A" part) consisting of the respective feeders stops operation, and the main processing device 200 and the odor removing device ("B"). "Part" is rotated at a predetermined speed according to the amount and conditions of the residue put into the inside and remove the moisture and moisture by the dehydrator 210 and agitator 220 supplied with the heat of the burner 202 to complete the residue It is to dry.

As described above, the odor sucked into the suction duct 311 by the odor removing device 300 provided at one side, that is, the suction fan 310 while drying the stirring is made, and the first discharge duct 312. After passing through the first, second, and third filtration layers 320, 330, 340, and discharges only the purified air into the atmosphere, to prevent the environmental pollution in the process of processing the residue that is the main cause of environmental pollution, In addition, it has the effect of giving credibility to livestock workers by being manufactured with a lively, light-flavored livestock feed without salt.

The present invention is not limited to the above-described specific preferred embodiments, and various modifications can be made by those skilled in the art without departing from the gist of the present invention as claimed in the claims. Such changes will fall within the scope of the claims.

As described above, according to the present invention, the leftovers generated in a large amount of food in the general food establishments by the sanitary treatment method to reduce the burden on the livestock farmers, supplying high-quality feed hygienically desalted to livestock farmers It has the effect of giving confidence.

In addition, the foreign matter contained in the remainder, that is, wooden chopsticks or toothpicks, etc. in the transfer device and at the same time by dehydration and completely dry, thereby preventing the damage of livestock, but has a nutritious feed effect.

In addition, as described above, by treating the residue hygienically there is an effect of preventing the infectious diseases of the livestock.

In addition, there is an effect of preventing the air pollution by removing the odor generated in the residue by the odor removing device of the present invention.

In addition, by producing a highly nutritious feed left a huge processing cost is recycled resources, and has the effect of preventing environmental pollution.

Claims (6)

A first feeder which transfers the residues put into the first feeding hopper provided on the ground so that the residues are easily inserted, a second feeder which horizontally transfers foreign substances in the residues transferred from the first feeder to facilitate selection; Residue consisting of a grinder for processing the residue from which the foreign material is removed from the second feeder primarily into small particles, and a third feeder for transferring the finely processed residue from the grinder to the inlet of the main processor through the second feed hopper Sending; A driving device for easily rotating the left and right residues fed from the left and right transfer unit, a dehydrating device for rotating the main drive device and dehydrating the left and right residues introduced by the heat generated by the burner provided at the rear end; A stirring device for completely drying the residue dehydrated in the dehydration device by a blade provided therein, and a main processing device for discharging the residue completely dried by the stirring device to a predetermined interval; Livestock feed production apparatus using the residue characterized in that it comprises a odor removing device for processing the odor generated during stirring processing by the suction duct provided in the inlet of the main processing device. According to claim 1, The dewatering device penetrates through the separator plate mounted in the tank, the water induction pipe for introducing the water accumulated in the corner of the partition plate through the filter network, and through the separator plate of the burner inside It is provided in two rows at predetermined intervals so that hot air flows, and at least one is provided on a dehydration heat pipe for raising the temperature of the water introduced through the water induction pipe, and at least one metal plate mounted on each of the dewatering heat pipes to rotate the tank. When provided in the upper portion, livestock feed production apparatus using the leftover, characterized in that the valve is further configured to at least one check valve provided to evaporate the heated water open to be mixed with cold air in the atmosphere. According to claim 1, The stirring device is provided in two rows to enter the heat of the burner penetrates through the center of the separation plate mounted inside the tank, the first stirring heating tube provided on the outer side and spirally mounted on the inner peripheral surface of the tank and A second stirring heating tube provided with a spiral inside the first stirring heating tube, and a part of the residue introduced into the tank by the blade mounted on one side of the first and second stirring heating tubes are swept upwards and fall down. Livestock feed production apparatus using the residue characterized in that it further comprises a stirring heating tube to dry the residue in the heat of the burner flowing in the process of repeating the operation. The suction duct of claim 1, wherein the odor removing device penetrates through one side of the main processing device inlet, and a tip is provided inside the tank to suck odor generated during drying by suction power of the suction fan. A first filtration duct for discharging the odor sucked into the duct, and a first filtration layer filled with a filter material in the case to primarily adsorb the odor passing through the filter net provided at the penetrating tip of the first discharge duct; In addition, the first filtration adsorbed from the first filtration layer through the liquid filter medium, the second filtration layer and the second filtration through the second filtration layer through the second filtration odor finally purified through the particulate filter medium By passing through, the animal feed manufacturing apparatus using the residue further comprises a third filtration layer to discharge only the purified air to the atmosphere. According to claim 1, wherein the dewatering device and the stirring device is provided with at least one relative to the center of the tank, when one operation is completed, the next dehydration device and the stirring device is characterized in that the operation of dehydration and stirring is performed by rotation Livestock feed manufacturing apparatus using the residue. The apparatus of claim 1, wherein the driving device further comprises a speed change motor capable of adjusting a speed according to the amount of residue and processing conditions input to the main processing apparatus.