KR20010064551A - Apparatus for making garbage into dry pellets for animal feed - Google Patents
Apparatus for making garbage into dry pellets for animal feed Download PDFInfo
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- KR20010064551A KR20010064551A KR1019990064766A KR19990064766A KR20010064551A KR 20010064551 A KR20010064551 A KR 20010064551A KR 1019990064766 A KR1019990064766 A KR 1019990064766A KR 19990064766 A KR19990064766 A KR 19990064766A KR 20010064551 A KR20010064551 A KR 20010064551A
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- South Korea
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- conveying
- aging
- crushing
- screw
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/004—Apparatus specially adapted for preparing animal feeding-stuffs for treating by application of heat, e.g. by means of potato cookers
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K30/00—Processes specially adapted for preservation of materials in order to produce animal feeding-stuffs
- A23K30/20—Dehydration
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23K—FODDER
- A23K40/00—Shaping or working-up of animal feeding-stuffs
- A23K40/20—Shaping or working-up of animal feeding-stuffs by moulding, e.g. making cakes or briquettes
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/005—Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/114—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections
- B01F27/1143—Helically shaped stirrers, i.e. stirrers comprising a helically shaped band or helically shaped band sections screw-shaped, e.g. worms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/26—Disintegrating by knives or other cutting or tearing members which chop material into fragments with knives which both reciprocate and rotate
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- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Polymers & Plastics (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Animal Husbandry (AREA)
- Processing Of Solid Wastes (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
Description
본 발명은 음식물쓰레기를 투입하여 빠른 시간내에 건조사료를 연속적으로 생산 공급할 수 있는 건조사료 성형기에 관한 것으로, 본 발명은 수거된 음식물 쓰레기를 왕겨와 혼합하여 이송하는 중에 여러 단계로 파쇄하면서 숙성, 건조하여 펠릿으로 성형하는 공정이 일련의 연속작동으로 이루어지게 한 것을 특징으로 한 것이다.The present invention relates to a dry feed molding machine capable of continuously producing and supplying dry feed in a short time by feeding food waste, and the present invention is aging and drying while crushing in several stages while transporting the collected food waste with chaff. It is characterized in that the process of forming into pellets made of a series of continuous operation.
음식물쓰레기는 대부분 물에 젖어있고 휴지나 이쑤시개, 뼈 등과 같은 이물질이 혼합되어 있기 때문에 이를 사료로 사용하려면 분쇄시켜야 하고 수분을 효과적으로 증발, 제거시켜야만 신속히 건조사료를 성형할 수 있는 것이다.Since most food waste is wet with water and foreign substances such as tissues, toothpicks, bones, etc. are mixed, it must be pulverized to be used for feed, and the dry feed can be formed quickly only by effectively evaporating and removing moisture.
종래에는 음식물쓰레기를 이용하여 건조사료를 성형하려면 별도의 혼합교반기를 이용하여 음식물쓰레기를 사료첨가물과 혼합 교반시키는 공정이 장시간동안 선행되고 이렇게 교반된 내용물을 별도의 파쇄기로 파쇄시킨 후 고온의 숙성기에서 장시간동안 숙성되게 하고 다시 건조기를 경유시켜 건조되게 한 다음 성형기에 의해서 펠릿으로 성형되게 하는 여러 공정부가 각각 독립적으로 설치되고 이들 공정부 사이에는 각각 이송컨베이어장치가 설치되어 내용물을 이송, 중계하는 구성으로 되어 있다.Conventionally, in order to mold a dry feed using food waste, a process of mixing and stirring food waste with a feed additive using a separate mixing stirrer is preceded for a long time, and then crushing the agitated contents with a separate crusher and then using a hot aging machine. In the process, several process units for aging for a long time and dried again through a dryer and then pelletized by a molding machine are installed independently, and a transfer conveyor device is installed between these process units to transfer and relay contents. It is.
종래에는 음식물쓰레기를 이용하여 건조사료를 성형하는데 필요한 각각의 공정별 장치가 독립적으로 구성, 설치되어 있기 때문에 각각의 공정부 사이마다 이송장치가 연결되어야 하고 이들 다수의 장치를 설치하려면 좁은 공간에는 용이치 못하므로 설치공간이 커야하며, 설치비용도 많이 들고 투입에서 성형 완료까지의 소요시간이 길어서 양산성이 떨어지는 문제점이 있었다.Conventionally, since each process-specific apparatus necessary for molding dry feed using food waste is configured and installed independently, a transfer device must be connected between each process unit. This does not mean that the installation space must be large, the installation cost is also high and the time required from the input to the completion of the molding had a problem that the mass production is inferior.
본 발명의 목적은 음식물쓰레기의 사료화 처리에 필요한 여러 공정이 하나의 기체내에서 연속적인 작용에 의해서 짧은 시간내에 이루어져 건조사료를 단시간내에 양산할 수 있는 새로운 구조의 건조사료 성형기를 제공하는 것이다.An object of the present invention is to provide a dry feed molding machine of a new structure that can be mass-produced dry food in a short time by a number of processes required for the feed treatment of food waste in a short time by a continuous action in one gas.
다른 목적은 여러 공정부를 단일 기체내에 유기적으로 설치하여 기장과 부피를 작게 형성하므로서 좁은 공간에 용이하게 설치할 수 있고 저렴한 비용으로 제작할 수 있게 하는 것이다.Another object is to organically install several process units in a single gas to form a small length and volume, so that it can be easily installed in a narrow space and can be manufactured at low cost.
도 1은 본 발명의 건조사료 성형장치의 구성을 보인 예시도1 is an exemplary view showing a configuration of a dry feed molding apparatus of the present invention
도 2는 본 발명에서 채용되는 분쇄판을 보인 분리사시도Figure 2 is an exploded perspective view showing a pulverized plate employed in the present invention
도 3은 본 발명의 구동체를 보인 분리 사시도Figure 3 is an exploded perspective view showing the drive body of the present invention
도 4는 본 발명의 파쇄부를 보인 부분 단면도Figure 4 is a partial cross-sectional view showing a crushing portion of the present invention
도 5는 본 발명의 숙성실을 보인 부분 단면도5 is a partial cross-sectional view showing a aging room of the present invention
도 6은 본 발명의 커팅부를 보인 예시도6 is an exemplary view showing a cutting unit of the present invention
도 7은 본 발명의 선별망체를 보인 사시도Figure 7 is a perspective view of the sorting network of the present invention
도 8은 본 고안의 분리배출장치를 보인 예시도8 is an exemplary view showing a separate discharge device of the present invention
[도면의 주요부분에 대한 부호의 설명][Explanation of symbols on the main parts of the drawings]
2: 이송스크류, 3: 구동축, 4: 선별망체,2: feed screw, 3: drive shaft, 4: sorting net,
6: 이송관, 7: 성형관체, 8: 파쇄날,6: feed tube, 7: forming tube, 8: crushing blade,
9: 분쇄판, 10: 날개판, 11: 전기히터,9: crushing plate, 10: wing plate, 11: electric heater,
12,12a: 다공판 14: 스크류, 15: 회전커터,12, 12a: perforated plate 14: screw, 15: rotary cutter,
16: 외통체, 18: 깔대기, 19: 안내판,16: outer cylinder, 18: funnel, 19: signage,
A: 이송장치, B: 성형장치, C: 분리배출장치.A: feeder, B: molding machine, C: separate discharge device.
본 발명의 가장 적절하고도 바람직한 실시예를 첨부된 도면에 의해서 상세히 설명하면 다음과 같다.Best Mode for Carrying Out the Invention The most suitable and preferred embodiment of the present invention will now be described in detail with reference to the accompanying drawings.
본 발명은 도1과 같이 투입된 내용물을 이송스크류(2)로 이송하는 이송장치(A)와, 이송스크류(2)와 연결된 구동축(3)에 의해서 전체 구동체가 회전하며 이송된 내용물이 파쇄부, 숙성부, 성형부를 경유하는 중에 일련의 연속작동으로 성형되게하는 성형장치(B)와, 성형된 내용물을 회전 선별망체(4)로 자동선별하여 분리 배출시키는 분리배출장치(C)의 결합으로 이루어져 있다.The present invention is a conveying device (A) for transferring the contents injected into the conveying screw (2), as shown in Figure 1, the entire drive body is rotated by the drive shaft (3) connected to the conveying screw 2, the conveyed contents are crushed, It consists of a combination of a molding device (B) for molding in a series of continuous operations while passing through the aging part, the molding part, and a separate discharge device (C) for separating and discharging the molded contents into the rotary sorting net (4) automatically. have.
상기한 이송장치(A)는 일측에 투입홉퍼(5)가 형성되고 내부에는 구동모우터(M)에 의해서 회전하는 이송스크류(2)가 설치된 이송관(6)으로서, 외단부에는 성형관체(7)가 연결되며, 이송스크류(2)의 중심축이 배출부쪽을 향하여 점차적으로 굵게 형성되어 압출력을 강하게 한 것이다.The conveying apparatus (A) is a conveying tube (6) having a feed hopper (5) formed on one side and rotating with a screw (2) rotated by a drive motor (M) inside, and formed on the outer end of the forming tube ( 7) is connected, the central axis of the transfer screw (2) is gradually formed toward the discharge portion is thickened to strengthen the extrusion force.
성형장치(B)는 성형관체(7)의 내부에 다수의 구동체가 상기한 이송스크류(2)와 연결된 하나의 구동축(3)에 끼워져 연동하도록 구성되고 성형관체(7)는 상기한 이송관(6)단부에 연결되며, 외면에는 열발생이 다른 여러 단계의 밴드형 전기히터(11)가 설치되어 있다. 또한 성형관체(7)의 전방에는 파쇄날(8)과 2조의 분쇄판(9)을 고정하여 내용물이 미분쇄 된 상태로 전방으로 이송되게 하고, 그 전방에는 분쇄판(9)과 날개판(10)과 다공판(12)을 한조로 한 다수의 칸막이식 구조물을 일정한 간격을 갖도록 고정시켜 각각 증기배출구(13)를 가진 제1숙성실, 제2숙성실, 제3숙성실, 제4숙성실로 구분 형성하고 각각의 숙성실에는 스크류(14)를 각각 설치하여 내용물을 전방으로 이송시키게 하며, 외측단에 설치된 다공판(12a)의 앞에는 회전커터(15)를 설치하여 압출되는 내용물을 일정한 길이로 절단하게 한 것으로서 이들 구성체 중에서 회전체는 구동축(3)과 쐐기식으로 결속되어 함께 회전하며 다공판이나 분쇄판의 외부판과 같은 비회전체는 성형관체(7)의 내면에 고정시킨 것이다. 특히 각각의 숙성실에 고정된 다공판 중에서 외측에 설치된 다공판(12a)은 구멍을 작게 형성하여 압출력이 강하게 형성한 것이다.The molding apparatus B is configured to interlock with a plurality of driving bodies in one of the driving shafts 3 connected to the transfer screw 2 in the forming tube 7 and the forming tube 7 is formed of the above-mentioned conveying tube ( 6) It is connected to the end, and the outer surface is provided with a band-type electric heater 11 of various stages with different heat generation. In addition, the front of the forming tube (7) is fixed to the crushing blade (8) and two sets of crushing plate (9) so that the contents are conveyed forward in the pulverized state, in front of the crushing plate (9) and wing plate ( 10) and a plurality of partitioning structures with a set of porous plates 12 are fixed to have a predetermined interval to form a first mating room, a second mating room, a third mating room, a fourth mating room each having a steam outlet (13) And each screw 14 is installed in each aging chamber to transfer the contents forward, and the rotary cutter 15 is installed in front of the perforated plate 12a installed at the outer end to cut the extruded contents to a certain length. Among these components, the rotating body is coupled to the drive shaft 3 in a wedge fashion and rotates together, and a non-rotating body such as an outer plate of the porous plate or the crushing plate is fixed to the inner surface of the molded tube body 7. In particular, the perforated plate 12a provided on the outside of the perforated plate fixed to each aging chamber is formed with a small hole to form a strong extrusion force.
분리배출장치(C)는 성형관체(7)에 고정된 외통체(16)와 그내측에서 구동축(3)에 연결되어 회전하는 선별망체(4)로 이루어지며, 외통체(16)의 하단에는 선별망체(4)에서 낙하된 분말이나 사료조각 등이 배출되는 퇴출구(17)를 가지고 있고 외단부쪽에는 선별망체(4)내부에 위치되는 경사형 깔대기(18)가 결속되어 있다.선별망체(4)는 회전시 내면에 설치된 다수의 안내판(19)이 굵은 정품의 펠릿을 상방으로 끌어 올려서 깔대기(18)에 넣어주므로서 외측의 수거함으로 배출되게 하는 작용을 하는 것이다.Separation and discharging device (C) is composed of an outer cylinder 16 fixed to the forming tube (7) and a sorting net (4) is connected to the drive shaft (3) rotates therein, the lower end of the outer cylinder (16) It has a discharge port 17 through which powder, feed pieces, etc. dropped from the sorting net 4 are discharged, and an inclined funnel 18 located inside the sorting net 4 is bounded at the outer end thereof. (4) is to act to discharge a lot of the guide plate 19 installed on the inner surface of the rotation when the pellets of the thick genuine pulled upwards and put them in the funnel 18 while the outside.
또한 분리 배출실에는 외부의 송풍기(20)로 부터 냉기가 송풍되어 성형제품이 냉각되게 한 것이다.In addition, the cold air is blown from the external blower 20 in the separate discharge chamber to cool the molded product.
상기한 분쇄판(9)은 내측의 회전기어(21)와 외측의 고정기어(22)사이에 다수의 유성기어(23)가 설치되고 구동축(3)에 의해서 회전기어(21)가 회전하면 다수의 유성기어(23)들이 불규칙하게 회전하면서 구멍(24)으로 유입된 내용물을 파쇄시켜 반대쪽으로 배출되게 하는 작용을 하는 것이다.The grinding plate 9 has a plurality of planetary gears 23 are installed between the inner rotary gear 21 and the outer fixed gear 22, and the rotary gear 21 is rotated by the drive shaft 3 The planetary gears 23 are rotated irregularly to crush the contents introduced into the holes 24 to be discharged to the opposite side.
이와 같이된 본 발명은 구동모우터(M)를 가동시키면 이송스크류(2)를 비롯하여 구동축(3)에 연결된 파쇄날(8), 분쇄판의 내부기어(21), 유성기어(23) 및 스크류(14), 날개판(10), 회전커터(15), 선별망체(4)가 동시에 회전하게 되며, 투입홉퍼(5)에 음식물쓰레기와 왕겨를 적당한 비율로 투입하면 이송스크류(2)가 이들을 혼합하면서 성형부 쪽으로 이송시키며, 이때의 내용물은 점차 좁아지는 이송통로에 의해서 압축상태로 이송되어 파쇄날(3)과 분쇄판(9)에 의해서 거듭 파쇄된 상태로 성형부로 유입되는 것이다.According to the present invention, when the driving motor (M) is operated, the crushing blade (8) connected to the driving shaft (3) including the feed screw (2), the inner gear (21), the planetary gear (23) and the screw of the crushing plate (14), the wing plate 10, the rotary cutter 15, and the sorting net (4) is rotated at the same time, the food screw and rice husk in the feed hopper (5) in a suitable ratio when the transfer screw (2) is Conveying to the molding portion while mixing, the contents are conveyed in a compressed state by a gradually narrowing conveying passage and is introduced into the molding portion in a state that is repeatedly crushed by the crushing blade 3 and the crushing plate (9).
성형관체(7)는 그 외면에 설치된 전기히터(11)에 의해서 가열되어 내부온도가 약 200℃ 정도를 유지하도록 구성한 것이므로 성형부로 유입된 내용물은 제1숙성실로부터 제3, 제4숙성실을 경유하는 중에 멸균, 숙성, 건조된 상태로 압출되어 펠릿으로 성형되는 것이다.Since the molded pipe 7 is configured to be heated by an electric heater 11 installed on the outer surface thereof to maintain an internal temperature of about 200 ° C., the contents introduced into the molded part are passed through the third and fourth aged chambers from the first aged chamber. It is extruded in a sterile, matured, and dried state to form pellets.
또한 각각의 숙성실에는 짧은 기장의 스크류(14)가 설치되고 날개판(10)과 분쇄판(9) 및 다공판(12)이 한조로 형성되어 각각의 숙성실을 구분하는 경계부를 이루고 있으므로 내용물은 이들 구성부에 의해서 단계적으로 압송되는 중에 점차적으로 차지게 혼합 반죽되고 말단부에 설치된 다공판의 각 구멍으로 압출되어 회전커터(15)에 의해 일정한 길이로 커팅 처리되는 것이며, 내용물에 함유된 수분은 각 숙성실을 통과하는 중에 수증기로 증발되어 각각의 숙성실에 형성된 증기배출구(13)로 배출처리되어 내용물이 적당히 건조된 상태로 성형되는 것이다.In addition, each of the aging chamber is provided with a short length of the screw 14, the wing plate 10, the grinding plate 9 and the perforated plate 12 is formed in a pair to form a boundary that separates each aging chamber, the contents are these It is mixed and kneaded gradually in step by step of the constitution part and extruded into each hole of the perforated plate installed at the distal end, and is cut to a certain length by the rotary cutter 15, and the moisture contained in the contents During the passage, the water is evaporated into water vapor and discharged to a steam outlet 13 formed in each aging chamber, whereby the contents are molded in a suitable dry state.
회전커터(15)에 의해 일정한 길이로 커팅된 펠릿들은 배출부의 선별망체(4) 내부로 유입되어 송풍기(20)에서 유입되는 냉기에 의해 냉각 건조되고 굵은 정품의 펠릿들은 선별망체(7)의 안내판(19)에 의해 상방으로 끌어올려져 깔대기(18)로 자유낙하하여 외측의 수거함으로 배출되고 분말이나 사료조각들은 선별망체(4)의 통공을 통해 선별되어 외통체(16)로 빠져나가 퇴출구(17)로 배출되는 것이다.The pellets cut to a certain length by the rotary cutter 15 are introduced into the sorting net 4 of the discharge part and cooled and dried by cold air flowing from the blower 20, and the thick genuine pellets are guide plates of the sorting net 7 (19) is pulled upward by the free fall to the funnel 18 and discharged to the outside collection and the powder or feed pieces are sorted through the through-hole of the sorting network (4) and exits to the outer cylinder (16) exit exit It is discharged to (17).
본 고안의 건조사료 성형장치는 음식물쓰레기의 사료화 처리에 필요한 이송, 파쇄, 숙성, 성형, 건조, 선별 및 배출 등의 여러 공정이 하나의 기체내에서 연속적인 작용에 의해서 짧은 시간내에 이루어져 건조사료를 단시간내에 양산할 수 있으며 단일 기체내에 각 공정들을 유기적으로 설치하여 기장과 부피를 작게 형성하므로서 좁은 공간에 용이하게 설치할 수 있고 저렴한 비용으로 제작할 수 있는 효과가 있다.The dry feed molding apparatus of the present invention has several processes such as transportation, crushing, aging, molding, drying, sorting and discharge necessary for feed processing of food waste in a short time by continuous action in one gas. It can be mass-produced in a short time, and by installing each process organically in a single gas to form a small length and volume, it can be easily installed in a narrow space and can be manufactured at low cost.
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KR100564804B1 (en) * | 2003-11-04 | 2006-03-27 | 조재정 | Machine for manufacturing soft extrusion pellet feeds |
KR101020250B1 (en) * | 2010-07-05 | 2011-03-08 | 오대환 | Forming machine of pellet feed for hatchery fish |
CN101692927B (en) * | 2009-06-30 | 2013-03-27 | 牧羊有限公司 | Puffing processing device of bypass curing and puffing processing method thereof |
CN105455179A (en) * | 2015-12-31 | 2016-04-06 | 武汉新农翔饲料有限公司 | Corn feed steam type conditioner |
CN107790484A (en) * | 2017-11-13 | 2018-03-13 | 深圳市三盛环保科技有限公司 | Food waste fruits and vegetables rubbish mixed processing all-in-one and mixed processing method |
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CN101692927B (en) * | 2009-06-30 | 2013-03-27 | 牧羊有限公司 | Puffing processing device of bypass curing and puffing processing method thereof |
KR101020250B1 (en) * | 2010-07-05 | 2011-03-08 | 오대환 | Forming machine of pellet feed for hatchery fish |
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CN107790484A (en) * | 2017-11-13 | 2018-03-13 | 深圳市三盛环保科技有限公司 | Food waste fruits and vegetables rubbish mixed processing all-in-one and mixed processing method |
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CN109046708A (en) * | 2018-07-06 | 2018-12-21 | 金寨县正松家庭农场 | A kind of farm feed, which quickly pulverizes, uses robot |
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CN111955772B (en) * | 2020-09-09 | 2022-05-03 | 齐齐哈尔鹏博饲料科技有限公司 | Livestock breeding feed preparation puffing treatment process |
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CN112741353B (en) * | 2021-01-28 | 2022-02-08 | 广东海洋大学 | Pelleting device for feed production and processing and use method thereof |
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